• 1-800-426-9341 restraint … · 4 3/4 1 5.73 4.44 2.98 13.12 1.13 15.25 0.88 0.88 104.70 103.57...
TRANSCRIPT
8-23
www.romac.com • 1-800-426-9341 RESTRAINT SYSTEMS
JULY 01, 2017
RESTRAIN
T SYSTEMS
A
DETAIL ASTYLE 494
[STANDARD THICKNESS]
BOLT + 3/16FLANGE
TIE ROD + 1/8”
"D"
0.50 MAX
HARNESS LUG: ASTMA36Steel,profileshapecutwithplasma arc or oxy-fuel. Holes plasma arc cut or drilled. Stainless steel optional.TIE-RODS: All Thread Rod. Alloy steel per ASTM A193 Grade B7. Stainless steel, type 304 per ASTM A193 Grade B8. Stainless steel, type 316 per Grade B8MCOATING: Bare, shopcoat paint for corrosion protection in transit, or fusion bonded epoxy.FLANGE COMPATIBILITY: Style 490, 492, 493, 494 Harness Lugs: Designed for use with an ANSI B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B, AWWA C207 Cls D, orAWWAC207ClsEflange.Radiusoflugdesignedtoprovide clearance on the majority of high hub threaded ductileironflanges. Style 491 Harness Lugs: Designed for for Cls 250 / 300.
MATERIAL SPECIFICATIONS
0.75
D
1.50
1.19
4X R0.25
STYLE 493 - PG. 8-28THREE-HOLE RECTANGULAR
STYLE 494 - PG. 8-26THREE-HOLE TRIANGULAR
ROMAC HARNESS LUGS
TIE-RODHARNESS LUG
B
ODFLANGE
HUBFLANGED
DETAIL ASTYLE 490
[ROMAC STANDARD]
TIE ROD +1/8"
FLANGE
E
BOLT + 3/16
"D"
0.50 MAX
SECTION B-B
CUSTOMER TO VERIFY LUGCLEARANCE OVER FLANGE HUB
FOR THREADED DI FLANGESSEE D IN TABLES
A
B
B
J
F2X
E
D
C
B
H
STYLE 491 - 8-25THREE-HOLE TRIANGULAR
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (pg. 8-24 through 8-28) for clearance over flange hub.
MADE IN U.S.A.
A
DETAIL ASTYLE 492
[P110 SPECIFICATION]
1.50
FLANGE
1.13
TIE ROD + 1/8”0.25
BOLT + 3/16"
Ø"D"
.75 MAX.
R
1.13
STYLE 492 - PG. 8-27THREE-HOLE RECTANGULAR
STYLE 490 - PG. 8-24THREE-HOLE TRIANGULAR
8-24
www.romac.com • 1-800-426-9341RESTRAINT SYSTEMS
JULY 01, 2017
REST
RAIN
T S
YSTE
MS
TO ORDER: Specify style, flange size and coating option. For Tie-Rods see page 8-29.
STYLE 490 REQUIREMENTS:1.) DRAWING REFERENCES: 3" - 12" B3305-A; 14" - 72" B3292-A2.) (2) LUGS REQUIRED PER TIE ROD3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)4.) TIE ROD SIZE VARIES, SEE TABLE
B
ODFLANGE
HUBFLANGED
DETAIL ASTYLE 490
[ROMAC STANDARD]
TIE ROD +1/8"
FLANGE
E
BOLT + 3/16
"D"
0.50 MAX
SECTION B-B
CUSTOMER TO VERIFY LUGCLEARANCE OVER FLANGE HUB
FOR THREADED DI FLANGESSEE D IN TABLES
A
B
B
*NOTE:HarnessLugsusedwithRomacFCA501srequirelongerflangeandthroughboltsthanwhatareprovidedasstandardwith3"-12"FCA501s. 490 Style Lugs cannot be used with 10"B FCA501 Bodies. Contact Romac Engineering for more information.
FLANGE COMPATIBILITY: Designed for use with an ANSI B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B, AWWA C207 Cls D, or AWWAC207ClsEflange.Radius of lug designed to provide clearance on the ma-jority of high hub threaded ductileironflanges.
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
STYLE 490 TRIANGULAR HARNESS LUGS
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (below) for clearance over flange hub.
STYLE 490 ROMAC STANDARD LUG - 3" HOLE
LENGTH / WEIGHTFLANGE SIZE3”*
4”*
6”*
8”*
10”*
12”*
14”16”18”20”24”30”36”42”48”54”60”66"72”
REQUIRED TIE-ROD QUANTITY MAXIMUM PRESSURE
LIST PRICE EACH(2 LUGS REQUIRED PER ROD)
50 PSI 100 PSI 150 PSI 200 PSI 275 PSI BARE SHOPCOAT EPOXY
LUG DIAMETER
(for clearance ØD)LUG
THICKNESSTIE-ROD
SIZE (UNC) 2 2 2 2 2 5/8 0.50 $43.90 $42.77 $50.37 Ø4.80
2 2 2 2 2 5/8 0.50 57.63 56.50 60.87 Ø6.38
2 2 2 2 2 5/8 0.75 68.85 67.71 74.29 Ø8.16
2 2 2 3 3 5/8 0.75 85.86 83.42 89.51 Ø10.38
2 2 2 3 3 3/4 1.00 100.59 99.46 108.41 Ø12.68
2 2 2 3 3 7/8 1.00 119.71 118.58 131.89 Ø15.12
2 2 2 3 3 1 1.00 128.44 127.30 133.54 Ø16.68
2 2 2 3 4 1 1.00 135.74 134.61 144.05 Ø19.32
2 2 3 4 5 1 1.00 146.01 144.88 149.74 Ø20.90
2 3 4 5 6 1 1.00 155.93 154.79 162.11 Ø23.00
2 3 5 6 9 1 1.00 164.40 162.37 171.17 Ø27.28
2 3 5 6 9 1 1/4 1.25 217.12 215.99 219.75 Ø33.82
3 5 7 9 12 1 1/4 1.25 217.17 225.02 225.10 Ø40.12
3 6 9 12 16 1 1/4 1.25 233.04 232.06 245.95 Ø46.68
3 6 8 11 15 1 1/2 1.75 457.70 456.56 476.00 Ø52.82
4 7 10 14 18 1 1/2 1.75 508.55 507.41 523.09 Ø59.26
5 9 13 17 23 1 1/2 1.75 521.93 520.80 543.38 Ø65.76
4 8 11 15 20 1 3/4 2.00 547.12 545.99 580.48 Ø72.00
5 9 13 18 24 1 3/4 2.00 699.99 698.86 748.43 Ø79.00
8-25
www.romac.com • 1-800-426-9341 RESTRAINT SYSTEMS
JULY 01, 2017
RESTRAIN
T SYSTEMS
TO ORDER: Specify style, flange size and coating option. For Tie-Rods see page 8-29.
FLANGE COMPATIBILITY: Designed for use with an AWWA C207 CLS F, ANSI B16.1 CLS 250 and ANSI B16.5 CLS 300.
Radius of lug designed to provide clearance on the majority of high hub threaded ductile ironflanges.
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
STYLE 491 TRIANGULAR HARNESS LUGS
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (below) for clearance over flange hub.
STYLE 491 STANDARD THICKNESS - 3" HOLE TRIANGULAR
STYLE 491 REQUIREMENTS:1.) REFERENCE DRAWING CAD-0115452.) (2) LUGS REQUIRED PER TIE ROD3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
LENGTH / WEIGHTFLANGE SIZE3"4"6"8"10"12"14”16”18”20”24”30”36”42”48”
REQUIRED TIE-ROD QTY 300 PSI MAX
TIE ROD SIZE
LUGWIDTH
LUGHEIGHT
LUGID
BOLT CIRCLE
FLANGE BOLT HOLE
TIE-ROD BOLT HOLE
FLANGE OD–TIE ROD BC
FLANGE HOLE
CHORD LENGTH
LUGTHICKNESS
LIST PRICE EACH(2 LUGS REQUIRED PER ROD)
A B C D E ØF ØG ØH J BARE SHOPCOAT EPOXY
APPROX. WEIGHT
(lbs)
2 5/8 1/2 4.79 3.92 2.54 4.92 0.88 6.62 0.75 0.88 $47.40 46.27 53.87 1.5
2 5/8 1/2 5.27 4.22 3.02 6.25 0.88 7.88 0.75 0.88 61.13 60.00 64.37 1.8
2 5/8 3/4 5.00 4.24 2.75 8.62 0.88 10.62 0.75 0.88 72.60 72.46 78.04 2.5
4 5/8 3/4 5.86 4.24 3.36 10.75 1.00 13.00 0.75 0.88 89.86 88.72 87.42 3.1
4 3/4 1 5.73 4.44 2.98 13.12 1.13 15.25 0.88 0.88 104.70 103.57 112.52 4.2
4 7/8 1 6.46 5.02 3.46 15.38 1.25 17.75 1.00 0.94 123.96 122.83 136.14 5.3
4 1 1 6.17 5.15 3.17 18.00 1.25 20.25 1.19 1.07 133.34 132.21 138.44 5.3
4 1 1 7.02 5.40 3.52 20.13 1.38 22.50 1.19 1.07 141.34 140.21 149.65 6.3
6 1 1 1/4 6.73 5.47 3.23 22.38 1.38 24.75 1.19 1.07 152.31 151.18 156.04 7.7
7 1 1 1/4 7.02 5.60 3.52 24.63 1.38 27.00 1.19 1.07 162.93 161.79 169.11 8.2
6 1 1/4 1 3/4 8.18 6.82 4.18 28.88 1.63 32.00 1.44 1.25 240.00 237.97 246.77 16.5
9 1 1/4 1 3/4 8.89 6.82 4.39 35.88 1.88 39.25 1.44 1.25 311.62 310.49 322.75 17.7
9 1 1/2 2 9.51 7.79 4.51 41.88 2.13 46.00 1.69 1.50 368.37 366.77 397.30 24.7
12 1 1/2 2 9.60 7.90 4.60 48.75 2.13 52.75 1.69 1.56 409.44 408.46 427.35 25.3
12 1 3/4 2 9.77 8.38 4.77 56.80 2.13 60.75 1.94 1.84 508.10 506.96 526.40 27.4
J
F
FLANGE OD"FOR REFERENCE"
2X
E
D
C
B
H
A
8-26
www.romac.com • 1-800-426-9341RESTRAINT SYSTEMS
JULY 01, 2017
REST
RAIN
T S
YSTE
MS
A
DETAIL ASTYLE 494
[STANDARD THICKNESS]
BOLT + 3/16FLANGE
TIE ROD + 1/8”
"D"
0.50 MAX
STYLE 494 REQUIREMENTS:1.) DRAWING REFERENCES: B2784-A2.) (2) LUGS REQUIRED PER TIE ROD3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
TO ORDER: Specify style, flange size and coating option. For Tie-Rods see page 8-29.
*NOTE:HarnessLugsusedwithRomacFCA501srequirelongerflangeandthroughboltsthanwhatareprovidedasstandardwith3"-12"FCA501s. 494 Style Lugs cannot be used with 10"B FCA501 Bodies. Contact Romac Engineering for more information.
FLANGE COMPATIBILITY: Designed for use with an ANSI B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B, AWWA C207 Cls D, or AWWA C207 Cls Eflange.Radiusoflugdesignedto provide clearance on the majority of high hub threaded ductileironflanges.
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
STYLE 494 TRIANGULAR HARNESS LUGS
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (below) for clearance over flange hub.
STYLE 494 STANDARD THICKNESS - 3" HOLE TRIANGULAR
LENGTH / WEIGHTFLANGE SIZE3”*
4”*
6”*
8”*
10”*
12”*
14”16”18”20”24”30”36”
REQUIRED TIE-ROD QUANTITY MAXIMUM PRESSURE
LIST PRICE EACH(2 LUGS REQUIRED PER ROD)
100 PSI 200 PSI BARE SHOPCOAT EPOXY
LUG DIAMETER
(for clearance ØD)LUG
THICKNESSTIE-ROD
SIZE (UNC) 2 2 3/4 1.00 $51.62 $50.48 $59.00 Ø4.75
2 2 3/4 1.00 64.14 63.01 67.74 Ø5.57
2 2 3/4 1.00 76.60 75.46 82.68 Ø7.81
2 2 3/4 1.00 95.50 94.36 92.80 Ø9.98
2 4 3/4 1.00 99.70 98.56 107.52 Ø12.31
2 4 3/4 1.00 118.82 117.68 131.00 Ø14.41
2 4 3/4 1.00 127.54 126.41 132.65 Ø16.50
4 6 3/4 1.00 134.85 133.72 143.16 Ø18.69
4 8 3/4 1.00 145.12 143.99 148.85 Ø20.78
4 6 1 1.25 155.03 153.90 161.20 Ø22.88
4 6 1 1.25 163.51 162.37 170.28 Ø27.07
6 10 1 1.25 201.05 199.92 209.37 Ø33.00
8 14 1 1.25 208.82 207.69 216.44 Ø39.37
8-27
www.romac.com • 1-800-426-9341 RESTRAINT SYSTEMS
JULY 01, 2017
RESTRAIN
T SYSTEMS
TO ORDER: Specify style, flange size and coating option. For Tie-Rods see page 8-29.
*NOTE:HarnessLugsusedwithRomacFCA501srequirelongerflangeandthroughboltsthanwhatareprovidedasstandardwith3"-12"FCA501s. 492 Style Lugs cannot be used with 10"B FCA501 Bodies. Contact Romac Engineering for more information.
FLANGE COMPATIBILITY: Designed for use with an ANSI B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B, AWWA C207 Cls D, or AWWA C207 Cls Eflange.Radiusoflugdesignedto provide clearance on the majority of high hub threaded ductileironflanges.
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
STYLE 492RECTANGULAR HARNESS LUGS
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (below) for clearance over flange hub.
STYLE 492 SPECIFICATION P110 - 3" HOLE RECTANGULAR
STYLE 492 REQUIREMENTS:1.) HARNESS PLATE THICKNESS IS 1.0"2.) TIE ROD SIZE IS 3/4"3.)4.)
(2) LUGS REQUIRED PER TIE ROD4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
A
DETAIL ASTYLE 492
[P110 SPECIFICATION]
1.50
FLANGE
1.13
TIE ROD + 1/8”0.25
BOLT + 3/16"
Ø"D"
.75 MAX.
R
1.13
LENGTH / WEIGHTFLANGE SIZE4”*
6”*
8”*
10”*
12”*
14”16”18”20”24”
REQUIRED TIE-ROD QUANTITY, MAXIMUM PRESSURE LIST PRICE EACH(2 LUGS REQUIRED PER ROD)50
PSITIE
ROD SIZE
100 PSI
TIE ROD SIZE
150 PSI
TIE ROD SIZE
200 PSI
TIE ROD SIZE
250 PSI
TIE ROD SIZE BARE SHOPCOAT EPOXY
LUG DIAMETER
(for clearance ØD)
LUG THICK-NESS
2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 1.00 $67.63 $66.50 $71.37 Ø6.38
2 3/4 2 3/4 2 3/4 2 3/4 2 3/4 1.00 80.60 79.46 86.92 Ø8.16
2 3/4 2 3/4 2 3/4 3 3/4 3 3/4 1.00 100.24 99.11 97.44 Ø10.38
2 3/4 2 3/4 3 3/4 4 3/4 5 3/4 1.00 104.62 103.49 112.75 Ø12.68
2 3/4 3 3/4 4 3/4 5 3/4 NA NA 1.00 124.51 123.38 137.17 Ø15.12
2 3/4 4 3/4 5 3/4 NA NA NA NA 1.00 130.90 129.77 138.88 Ø16.84
2 3/4 4 3/4 NA NA NA NA NA NA 1.00 141.16 140.04 149.81 Ø19.32
3 3/4 5 3/4 NA NA NA NA NA NA 1.00 151.85 150.72 157.52 Ø20.90
4 3/4 NA NA NA NA NA NA NA NA 1.00 162.17 161.04 167.96 Ø23.00
5 3/4 NA NA NA NA NA NA NA NA 1.00 170.97 169.85 178.03 Ø27.28
8-28
www.romac.com • 1-800-426-9341RESTRAINT SYSTEMS
JULY 01, 2017
REST
RAIN
T S
YSTE
MS
STYLE 493 REQUIREMENTS:1.) HARNESS PLATE THICKNESS IS 1.0"2.) TIE ROD SIZE IS 1.0"3.)4.)
(2) LUGS REQUIRED PER TIE ROD4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
0.75
ANSI B16.1 CLS 125,
"FOR REFERENCE"
AWWA C207 CLS D & E,
FLANGE OD
ANSI B16.5 CLS 150
BOLT CIRCLE MATCHES
D
1.50
1.19
4X R0.25
Ø FLANGE BOLT + 3/16"
K
TO ORDER: Specify style, flange size and coating option. For Tie-Rods see page 8-29.
*NOTE:HarnessLugsusedwithRomacFCA501srequirelongerflangeandthroughboltsthanwhatareprovidedasstandardwith12"FCA501s.
FLANGE COMPATIBILITY: Designed for use with an ANSI B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B, AWWA C207 Cls D, or AWWA C207 Cls Eflange.Radiusoflugdesignedto provide clearance on the majority of high hub threaded ductileironflanges.
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
STYLE 493RECTANGULAR HARNESS LUGS
CAUTION: Some threaded ductile iron flanges have large diameter hubs which may interfere with harness lug radius. Check lug diameter (below) for clearance over flange hub.
STYLE 493 3" HOLE RECTANGULAR
LENGTH / WEIGHTFLANGE SIZE12”*
14”16”18”20”24”30"36"42"48"54"
REQUIRED TIE-ROD QUANTITY, MAXIMUM PRESSURE LIST PRICE EACH(2 LUGS REQUIRED PER ROD)50
PSITIE
ROD SIZE
100 PSI
TIE ROD SIZE
150 PSI
TIE ROD SIZE
200 PSI
TIE ROD SIZE
250 PSI
TIE ROD SIZE BARE SHOPCOAT EPOXY
LUG DIAMETER
(for clearance ØD)
SIDE TO BOLT HOLE
K NA NA NA NA NA NA NA NA 4 1 1.13 $129.41 $128.28 $142.08 15.12 NA NA NA NA NA 1 4 1 5 1 1.13 135.81 134.67 143.79 16.84 NA NA NA NA 4 1 5 1 6 1 1.13 146.76 145.64 155.41 19.32
NA NA NA NA 5 1 6 1 8 1 1.13 158.15 157.02 163.82 20.90 NA NA 4 1 6 1 8 1 9 1 1.13 169.18 168.04 174.96 23.00
NA NA 6 1 8 1 NA NA NA NA 1.16 179.37 178.25 186.43 27.28
4 1 8 1 12 1 NA NA NA NA 1.16 206.27 204.98 212.11 33.82
6 1 12 1 NA NA NA NA NA NA 1.38 237.22 235.74 243.94 40.12
8 1 15 1 NA NA NA NA NA NA 1.38 272.80 271.09 280.52 46.68
10 1 20 1 NA NA NA NA NA NA 1.38 313.72 311.76 322.60 52.82
13 1 NA NA NA NA NA NA NA NA 1.59 360.78 358.52 370.99 59.26
8-29
www.romac.com • 1-800-426-9341 RESTRAINT SYSTEMS
JULY 01, 2017
RESTRAIN
T SYSTEMS
TIE RODS All Thread Rod with 4 Heavy Hex Nuts
TO ORDER: Specify size, length and type of steel. To determine the number of necessary tie-rods see harness lug charts on pages 8-24 - 8-28.
TIE-ROD
HARNESS LUG
TIE-RODS: All Thread Rod. Alloy steel per ASTM A193 Grade B7. Stainless steel, type 304 per ASTM A193 Grade B8. Stainless steel, type 316 per Grade B8M
MATERIAL SPECIFICATIONS
MADE IN U.S.A.
TIE-RODS FOR HARNESS LUGS
SIZE (UNC)5/8"3/4”7/8”1”
1 1/8”1 1/4”1 1/2”1 3/4”
ALLOY STEEL (A193 GR B7)LIST PRICE - STANDARD LENGTH
$12.97 $16.51 $20.18 $23.58 $27.11 $30.65
18.22 23.20 28.36 33.13 38.10 43.04
24.72 30.45 36.17 41.89 47.62 53.35
38.48 46.41 54.06 61.39 69.02 76.67
47.34 58.34 68.93 79.11 89.68 100.28
68.02 81.75 94.94 107.61 120.81 133.99
100.73 120.61 139.71 158.02 176.27 196.21
246.38 300.24 352.11 401.91 453.79 506.53
18" 24" 30" 36" 42" 48"
SIZE (UNC)5/8"3/4”7/8”1”
1 1/8”1 1/4”1 1/2”1 3/4”
304 STAINLESS STEEL (A193 GR B8)LIST PRICE - STANDARD LENGTH
$50.80 $61.62 $72.84 $83.22 $94.03 $104.83
71.57 86.93 102.91 117.64 133.02 148.38
102.65 125.66 147.81 169.06 191.19 213.33
155.61 185.83 214.88 242.78 271.83 300.88
213.03 256.21 297.75 337.62 379.13 420.67
285.11 341.27 395.27 449.28 501.10 555.11
434.78 517.40 596.85 673.11 752.56 832.00
638.10 755.40 868.17 976.45 1,089.22 1,201.99
18" 24" 30" 36" 42" 48" SIZE
(UNC)5/8"3/4”7/8”1”
1 1/8”1 1/4”1 1/2”1 3/4”
316 STAINLESS STEEL (A193 GR B8M)LIST PRICE - STANDARD LENGTH
$81.35 $97.60 $114.50 $130.11 $146.35 $162.60
125.18 149.74 175.27 198.84 223.40 247.95
189.64 225.62 263.02 297.58 333.54 369.50
219.04 304.79 354.98 403.16 453.36 503.56
332.44 396.24 457.56 516.44 577.77 639.11
421.68 503.37 581.93 660.47 735.90 814.45
666.65 795.28 918.99 1,037.71 1,161.42 1,285.11
1,009.61 1,204.62 1,392.11 1,572.10 1,759.61 1,947.10
18" 24" 30" 36" 42" 48"