© 2009 cemtek environmental, inc. welcome to the 1 st annual cemtek cems users group cemtek...

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2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707 800-400-0200 www.cemteks.com a technical solution to meet every need…

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Page 1: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Welcome to the1st AnnualCEMTEK

CEMS UsersGroup

CEMTEK Environmental Inc.3041 S. Orange Ave.Santa Ana, CA 92707

800-400-0200www.cemteks.com

a technical solution tomeet every need…

Page 2: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

CEMTEK:SOLUTIONPROVIDER

CEMTEK Environmental Inc.3041 S. Orange Ave.Santa Ana, CA 92707

800-400-0200www.cemteks.com

a technical solution tomeet every need…

Page 3: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Our Sales Team is here to support our customers in defining their needs and working with engineering to determine the best possible solution for your needs.

Tim Kuiken is our West Coast Sales Manager Joseph Miller is our Mid West Sales Manager Michelle Englebaugh is our Inside Sales Manager Bert Garcia is our Proposals Manager

We are constantly working with outside organizations such as ICAC, EPRI and our DAS providers, such as VIM, ESC, GE, as well as interfacing with local and State regulators, to ensure we are kept abreast of the latest Environmental requirements for monitoring and reporting.

SALES AND MARKETING

Page 4: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

CEMTEK GROUP: www.cemteks.com Formed in 1998 in Linden NJ with the CEMTEK Systems

division in support of existing CEMS users.

CEMTEK Environmental was established with a core group of personnel who have over 20years experience in the business through their association with GE/KVB/ENERTEC, in order to provide customer base with continued exceptional quality in CEMS integration.

In order to further support our customers with their monitoring needs the CEMTEK Instrument division was formed with a range of analyzers to support needs for combustion optimization and post combustion process.

CEMTEK GROUP

Page 5: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

CEMS

&

Process Monitors

Chemiluminescence, Fluorescence, NDIR, GFC, Zirconia, Paramagnetic, Tunable Diode Laser and Heated FID (Flame Ionization Detection)

Low NOx/NO/NO2/NH3/SO2/SO3/CO/CO2/O2/H2S/VOCs,

Mercury, Opacity, Flow, Ozone, Calibrators and PM

Ambient, Dilution, Full-Extractive Dry,

Hot-Wet Extractive

Page 6: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Cemtek Environmental Engineered Products and Services

CEMS Original Equipment

CEMS Engineering

CEMS Upgrade Projects

Project Management

Consulting Services

Custom Products

CEMS Quality Assurance & Control Plans

Documentation

Page 7: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Application Analysis Review Combustion Process and Pollution

Control Equipment Review Permit for Compliance CEMS or

The Process for a Control CEMS Include Measurement Location

Information Estimated Ranges of Constituents Location of Equipment Information Required and Purpose

Page 8: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Project Management, Design and Engineering Capabilities

Review of Technical Specifications Thorough, detailed CEMS & services proposal Navigate Federal and Local Regulations Certification, Parts and Maintenance Focus CEMS “Availability” is our highest priority

Page 9: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

System Upgrade Plans Complete Inventory of Equipment Recommend Short & Long Term Upgrades Supply & Installation of Upgrades Re-Certification

BEFORE DURING UPGRADE AFTER

CEMTEK SYSTEMS

Page 10: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Preventative Maintenance Plans Emergency Repair Service Quarterly Audits RATA Supervision QA/QC Plans Monitoring Plans EDR Services Training

CEMTEK SYSTEMS

Page 11: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Emergency Repair Service Hourly Phone Support or On-Site Services Parts Inventory for Most Components

CEMTEK SYSTEMS

Page 12: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

CEMS * DAHS * Analyzer and hardware trainingLarge Stock of spare parts for many different analyzersLate day spare parts shipping

Training, Repair & Spare Parts

Analyzers Supported:

Page 13: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

US Field Service Organization

Page 14: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Gas Measurement Experience Oxides of Nitrogen - NOX, NO2, NO

Sulfur Dioxide - SO2

Carbon Monoxide - CO Oxygen - O2

Carbon Dioxide - CO2

Ammonia - NH3

Mercury - Hg Total Hydrocarbons Propane - C3H8

Ozone - O3

Moisture - H2O Stack Flow Rate/Velocity Opacity/Particulate

Page 15: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Analyzers Used by Cemtek Thermo Fisher (TECO/TEI) Air Pollution Instruments

(API) Rosemount California Analytical Siemens ABB Brand Gaus Ametek Land Ametek Thermox Ametek Western Research Sick Maihak

Servomex M&C Products EMRC - Flow OSI - Flow Teledyne Monitor Labs MAC Instruments - H2O Tekran - Hg Servomex- NH3

Durag – Opacity Kurz – Flow UniSearch Associates – NH3

Page 16: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

ProcessMonitor

s

CEMTEK Instruments Inc.2013 S Wood AveLinden, NJ, 07036

908-474-9630www.cemteks.com

a technical solution tomeet every need…

Page 17: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

PERFORMANCE OPTIMIZATION

Page 18: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

PROCESS MEASUREMENTS

INCREASE EFFICIENCY & REDUCE EMISSIONS

MEASUREMENTS: LOCATIONS:

• FEGT, Furnace Exit,

• O2, CO, Economizer Inlet,

• CO2,H20, NOx SCR Inlet/Outlet,

• NOx, NH3,H2SO4 Air Heater Inlet,

• DUST /OPACITY Bag house/Precipitator Outlet.

Page 19: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

IN-SITU / CLOSE COUPLED SAMPLES A SINGLE POINT

MEASUREMENT: CHEMI ,UV, NIDR, GFC, TDL, ,ZiO2 ,

EASY TO CALIBRATE

CAN BE SUBJECT TO CROSS-SENSITIVITY

CEMTEK INSTRUMENTS

Page 20: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Zirconia Oxygen Analyzer

MODEL 1000 OXYGEN ANALYZER

Page 21: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

EX-SITU CLOSE COUPLED EXTRACTIVE

ELECTRO-CHEMICAL/CATALYTIC

NDIR/GFC/DOAS/FTIR

POOR PERFORMANCE AT LOW CONCENTRATIONS

USEFUL IN UNUSUAL SAMPLING CONDITIONS

REASONABLY EASY TO CALIBRATE

Page 22: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

SCR Nox-O2 Monitor

Model 8000

Exsitu Duct/ Stack Analyzer

Page 23: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

IN-SITU ACROSS STACK CROSS-STACK (SINGLE OR DOUBLE PASS)

SAMPLES ACROSS ENTIRE STACK or DUCT

MEASUREMENT: NDUV/NDIR/GFC/TDL/DOAS

APPLICATION DEPENDENT ON PERFORMANCE IN WET OR DUSTY LOCATIONS

LOW CONCENTRATION MEASUREMENTS GAS DEPENDENT

Page 24: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Gas Cell Correlation Method

MODEL 2000 CROSS DUCT CO MONITOR

Page 25: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

STACK

Opticalfiber

Coaxialcable

TDL Single Pass System

•Passive Optics

•No Stack Mounted Electronics

•No Cross Interference

Tuneable Laser Diode Analyzer

Page 26: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

No Duct Mounted Electronics Fiber Optic Interface for Signal Interface 2,4,8,& 16 Measurement Channels Very Low Maintenance Signal Strength Indicator for Easy Alignment On Stack calibration

Tuneable Laser Diode Analyzer

Page 27: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Individual Boiler Performance

Page 28: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

Individual Boiler Performance

•Many Plants have multiple Boiler configurations feeding into a main stack. Individual Boiler outlets allows for the determination of any emissions violation at the source.

•Multi- Unit applications can utilize non compliant opacity monitors to detect individual excursions seen as an overall increase with the Stack Monitor.

•Accurate measurement of individual boiler opacity may avoid any excursion over the permitted limit imposed on the plant since detection at the onset of incomplete combustion Energy reduction measures are incrementally reduced as the opacity stays below a preset threshold.

•Particulate Monitoring is fast becoming the choice for Wet Stack Monitoring so that better accuracy of Scrubber efficiency can be applied to the Particulate Loading calculations for yearly output.

Page 29: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

OPACITY MONITORING

MODEL 6000 NON-COMPLIANT OPACITY PROCESS MONITOR

Page 30: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

DUST MONITORS

MODEL 3000 DUST MONITOR WET & DRY STACKS

Page 31: © 2009 Cemtek Environmental, Inc. Welcome to the 1 st Annual CEMTEK CEMS Users Group CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707

© 2009 Cemtek Environmental, Inc.

CEMTEK – Your Partner ForEnvironmental Solutions

We thank you for your continued support

An Integrated Full-Service Company Serving The Engineering Firms, Utilities, IPP’S, Industrial Boilers, Petrochemical Industry and Government Sectors with Solutions for Environmental Monitoring and Reporting

(Source, Process control, Inlet Monitoring and Ambient)