© 2009 cemtek environmental, inc. welcome to the 1 st annual cemtek cems users group cemtek...
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© 2009 Cemtek Environmental, Inc.
Welcome to the1st AnnualCEMTEK
CEMS UsersGroup
CEMTEK Environmental Inc.3041 S. Orange Ave.Santa Ana, CA 92707
800-400-0200www.cemteks.com
a technical solution tomeet every need…
© 2009 Cemtek Environmental, Inc.
CEMTEK:SOLUTIONPROVIDER
CEMTEK Environmental Inc.3041 S. Orange Ave.Santa Ana, CA 92707
800-400-0200www.cemteks.com
a technical solution tomeet every need…
© 2009 Cemtek Environmental, Inc.
Our Sales Team is here to support our customers in defining their needs and working with engineering to determine the best possible solution for your needs.
Tim Kuiken is our West Coast Sales Manager Joseph Miller is our Mid West Sales Manager Michelle Englebaugh is our Inside Sales Manager Bert Garcia is our Proposals Manager
We are constantly working with outside organizations such as ICAC, EPRI and our DAS providers, such as VIM, ESC, GE, as well as interfacing with local and State regulators, to ensure we are kept abreast of the latest Environmental requirements for monitoring and reporting.
SALES AND MARKETING
© 2009 Cemtek Environmental, Inc.
CEMTEK GROUP: www.cemteks.com Formed in 1998 in Linden NJ with the CEMTEK Systems
division in support of existing CEMS users.
CEMTEK Environmental was established with a core group of personnel who have over 20years experience in the business through their association with GE/KVB/ENERTEC, in order to provide customer base with continued exceptional quality in CEMS integration.
In order to further support our customers with their monitoring needs the CEMTEK Instrument division was formed with a range of analyzers to support needs for combustion optimization and post combustion process.
CEMTEK GROUP
© 2009 Cemtek Environmental, Inc.
CEMS
&
Process Monitors
Chemiluminescence, Fluorescence, NDIR, GFC, Zirconia, Paramagnetic, Tunable Diode Laser and Heated FID (Flame Ionization Detection)
Low NOx/NO/NO2/NH3/SO2/SO3/CO/CO2/O2/H2S/VOCs,
Mercury, Opacity, Flow, Ozone, Calibrators and PM
Ambient, Dilution, Full-Extractive Dry,
Hot-Wet Extractive
© 2009 Cemtek Environmental, Inc.
Cemtek Environmental Engineered Products and Services
CEMS Original Equipment
CEMS Engineering
CEMS Upgrade Projects
Project Management
Consulting Services
Custom Products
CEMS Quality Assurance & Control Plans
Documentation
© 2009 Cemtek Environmental, Inc.
Application Analysis Review Combustion Process and Pollution
Control Equipment Review Permit for Compliance CEMS or
The Process for a Control CEMS Include Measurement Location
Information Estimated Ranges of Constituents Location of Equipment Information Required and Purpose
© 2009 Cemtek Environmental, Inc.
Project Management, Design and Engineering Capabilities
Review of Technical Specifications Thorough, detailed CEMS & services proposal Navigate Federal and Local Regulations Certification, Parts and Maintenance Focus CEMS “Availability” is our highest priority
© 2009 Cemtek Environmental, Inc.
System Upgrade Plans Complete Inventory of Equipment Recommend Short & Long Term Upgrades Supply & Installation of Upgrades Re-Certification
BEFORE DURING UPGRADE AFTER
CEMTEK SYSTEMS
© 2009 Cemtek Environmental, Inc.
Preventative Maintenance Plans Emergency Repair Service Quarterly Audits RATA Supervision QA/QC Plans Monitoring Plans EDR Services Training
CEMTEK SYSTEMS
© 2009 Cemtek Environmental, Inc.
Emergency Repair Service Hourly Phone Support or On-Site Services Parts Inventory for Most Components
CEMTEK SYSTEMS
© 2009 Cemtek Environmental, Inc.
CEMS * DAHS * Analyzer and hardware trainingLarge Stock of spare parts for many different analyzersLate day spare parts shipping
Training, Repair & Spare Parts
Analyzers Supported:
© 2009 Cemtek Environmental, Inc.
US Field Service Organization
© 2009 Cemtek Environmental, Inc.
Gas Measurement Experience Oxides of Nitrogen - NOX, NO2, NO
Sulfur Dioxide - SO2
Carbon Monoxide - CO Oxygen - O2
Carbon Dioxide - CO2
Ammonia - NH3
Mercury - Hg Total Hydrocarbons Propane - C3H8
Ozone - O3
Moisture - H2O Stack Flow Rate/Velocity Opacity/Particulate
© 2009 Cemtek Environmental, Inc.
Analyzers Used by Cemtek Thermo Fisher (TECO/TEI) Air Pollution Instruments
(API) Rosemount California Analytical Siemens ABB Brand Gaus Ametek Land Ametek Thermox Ametek Western Research Sick Maihak
Servomex M&C Products EMRC - Flow OSI - Flow Teledyne Monitor Labs MAC Instruments - H2O Tekran - Hg Servomex- NH3
Durag – Opacity Kurz – Flow UniSearch Associates – NH3
© 2009 Cemtek Environmental, Inc.
ProcessMonitor
s
CEMTEK Instruments Inc.2013 S Wood AveLinden, NJ, 07036
908-474-9630www.cemteks.com
a technical solution tomeet every need…
© 2009 Cemtek Environmental, Inc.
PERFORMANCE OPTIMIZATION
© 2009 Cemtek Environmental, Inc.
PROCESS MEASUREMENTS
INCREASE EFFICIENCY & REDUCE EMISSIONS
MEASUREMENTS: LOCATIONS:
• FEGT, Furnace Exit,
• O2, CO, Economizer Inlet,
• CO2,H20, NOx SCR Inlet/Outlet,
• NOx, NH3,H2SO4 Air Heater Inlet,
• DUST /OPACITY Bag house/Precipitator Outlet.
© 2009 Cemtek Environmental, Inc.
IN-SITU / CLOSE COUPLED SAMPLES A SINGLE POINT
MEASUREMENT: CHEMI ,UV, NIDR, GFC, TDL, ,ZiO2 ,
EASY TO CALIBRATE
CAN BE SUBJECT TO CROSS-SENSITIVITY
CEMTEK INSTRUMENTS
© 2009 Cemtek Environmental, Inc.
Zirconia Oxygen Analyzer
MODEL 1000 OXYGEN ANALYZER
© 2009 Cemtek Environmental, Inc.
EX-SITU CLOSE COUPLED EXTRACTIVE
ELECTRO-CHEMICAL/CATALYTIC
NDIR/GFC/DOAS/FTIR
POOR PERFORMANCE AT LOW CONCENTRATIONS
USEFUL IN UNUSUAL SAMPLING CONDITIONS
REASONABLY EASY TO CALIBRATE
© 2009 Cemtek Environmental, Inc.
SCR Nox-O2 Monitor
Model 8000
Exsitu Duct/ Stack Analyzer
© 2009 Cemtek Environmental, Inc.
IN-SITU ACROSS STACK CROSS-STACK (SINGLE OR DOUBLE PASS)
SAMPLES ACROSS ENTIRE STACK or DUCT
MEASUREMENT: NDUV/NDIR/GFC/TDL/DOAS
APPLICATION DEPENDENT ON PERFORMANCE IN WET OR DUSTY LOCATIONS
LOW CONCENTRATION MEASUREMENTS GAS DEPENDENT
© 2009 Cemtek Environmental, Inc.
Gas Cell Correlation Method
MODEL 2000 CROSS DUCT CO MONITOR
© 2009 Cemtek Environmental, Inc.
STACK
Opticalfiber
Coaxialcable
TDL Single Pass System
•Passive Optics
•No Stack Mounted Electronics
•No Cross Interference
Tuneable Laser Diode Analyzer
© 2009 Cemtek Environmental, Inc.
No Duct Mounted Electronics Fiber Optic Interface for Signal Interface 2,4,8,& 16 Measurement Channels Very Low Maintenance Signal Strength Indicator for Easy Alignment On Stack calibration
Tuneable Laser Diode Analyzer
© 2009 Cemtek Environmental, Inc.
Individual Boiler Performance
© 2009 Cemtek Environmental, Inc.
Individual Boiler Performance
•Many Plants have multiple Boiler configurations feeding into a main stack. Individual Boiler outlets allows for the determination of any emissions violation at the source.
•Multi- Unit applications can utilize non compliant opacity monitors to detect individual excursions seen as an overall increase with the Stack Monitor.
•Accurate measurement of individual boiler opacity may avoid any excursion over the permitted limit imposed on the plant since detection at the onset of incomplete combustion Energy reduction measures are incrementally reduced as the opacity stays below a preset threshold.
•Particulate Monitoring is fast becoming the choice for Wet Stack Monitoring so that better accuracy of Scrubber efficiency can be applied to the Particulate Loading calculations for yearly output.
© 2009 Cemtek Environmental, Inc.
OPACITY MONITORING
MODEL 6000 NON-COMPLIANT OPACITY PROCESS MONITOR
© 2009 Cemtek Environmental, Inc.
DUST MONITORS
MODEL 3000 DUST MONITOR WET & DRY STACKS
© 2009 Cemtek Environmental, Inc.
CEMTEK – Your Partner ForEnvironmental Solutions
We thank you for your continued support
An Integrated Full-Service Company Serving The Engineering Firms, Utilities, IPP’S, Industrial Boilers, Petrochemical Industry and Government Sectors with Solutions for Environmental Monitoring and Reporting
(Source, Process control, Inlet Monitoring and Ambient)