f-.z*Jat

SUMIKO offers a wide range of Planetary Gearboxes &

Geared Motors to various applications in all type ofindustries. SUMIKO planetary Gearboxes & GearedMotors are manufactured at Satara, manchester ofPlanetary Gearboxes in India. We are introducing ournew series of Planetary Gearboxes starting from 40Nm to50000Nm in torque capacities with reduction ratios 3'5:1to 10000:1 with single stage, double stage, triple stage,quadruple stage and five stages in normal conditions. wecan also offer more ratlos as per customersrequirements.

SUMIKO offers 12 different models starting SU-01 toSU-12 . Out put mounting is Foot , Flange , Agitator withSolid Male Cylindrical shaft, Hollow Female cylindricalshaft with Keyway or Shrink Disc, Male Spline Shaft,Female Spline Shaft. Input mountings are Free (Solid

Male Shaft) and Hollow shafts as per motor mountingframe size or motor mounting details for any type ofprime movers.

SUMIKO Enterprises is a Proprietary firm launched in

2002. Since last two decades we expertise in Designingand Manufacturing any type of Planetary Gearboxes.

FEATURES

r RIGID lN CONSTRUCTION.

r HIGHER EFFICIENCIES.

r COMPACT lN SIZE.

r VERSATILE MOUNTING ARRANGEMENT.

r HIGHEST RELIABILIryr SUITABLE FOR VARIOUS APPLICATIONSr FLEXIBLE INPUT TYPES TO SUIT ALL TYPE OF

STANDARD MOTORS.

r MAINTENANCE FREE OPERATIONS

CONSTRUCTION

GEARS- Manufactured from high tensile alloy steels.Heat treated for case carburizing, hardening andtempering. The Planets are carried on hard bushes orneedle rollers mounted on high tensile case harden steelplanet pins. The.gears are lapped separately to improvethe contact surfaces, durability, low noise level & high

accuracy with special designed fixtures.

CARRIER- Manufactured from carbon steel or highstrength graded cast steel. carrier is engaged to outputshaft or intermediate sun gears with involutes splines.Hard spacers are mounted with pins and planets to avoidfriction.

SHAFTS- Manufactured from high tensile steel to resistbending and torsion strength.

BEARINGS- All r:otating shafts are guided withantifriction bearings of standard make.

HOUSINGS- Input housings are Manufactured fromgraded cast iron. output housings are manufactured fromgraded cast iron below 1500 Nm torque and cast steel fordbove 1500Nm torque caPacities.

OIL SEALS- Nitrile rubber oil seal are used for standardapplications. special high temperature viton oil seals are

used on request or as per application.

SELECTION PROCEDURE Following parameters

considered for selecting the gear boxes to giveproper expected life and performance.r Desired Output Speedr Working Hours per dayr Start and Stops per Hourr Orientationr Input Horsepower and SPeedr Overhung Load,r Axial Load and Radial Load

r Environmental Conditionsr Efficiency of Gearbox

RATIO

Ratio is the factor of division of input speed by outputspeed. We have to select closest available ratio from our

selection table.

EXAMPLE- 20 HP by Electric Motor as input power at

1440 rpm. Required Output Speed 47rpm moderate

shock load and 15 hours per day working duty cycle.

1. Selection of Service Factor (SF) Moderate shock & 15

hrs a day duty cycle. Consider service factor as per

our table for selection of service factor is 1.5

2. Calculation of Ratio

Ratio = lnputEpeeds'v Outputspeed

Ratio = 1449-strv 47

Ratio = 30.63

3 Efficiency lt is observed that 30 ratio is achieved in

two stages. Which has 90% efficiency.

4. Calculation of Output Torque

OutPutTorque = 716'2 X HP X SF XOutPutsPeed

outputTorque = %'90X9'8OutputTorque = 4032Nm

Please select gearbox as per our selection table. lf it isnot suitable for thermal rating please take higher torquerating gearbox to suit Thermal rating as per Thermal

rating adjustment factor chart.

5 Mounting - Foot , Flange, Agitator as per your

application6. Over hung load - Kindly refer chart on page no. 3

7. Orientation- Kindly refer chart on page no. 3

8. Axial & Radial Load - Kindly refer chart on page no. 3

9. Special Requirements - Special Material construction

as per customer's requirements can be offered

The Selected Model is SU-208 Ratio is 30.7

arethe

MAXIMUM TORQUE RATINGS

MODEL TORQUE Nm MODEL TORQUE NMSU-01 1O0 Nm SU.O7 5000 NmSU-02 23O Nm SU-08 6500 NmSU.O3 500 Nm SU-09 11000 NmSU-04 lOOO Nm SU-10 2O000 NmSU-O5 1600 Nm stJ-11 25O00 NmSU-06 2800 Nm SU.12 40000 Nm

Page No.

su o

,+-

NOTE- We can achieve nearest reduction ratios other thanmentioned in our selection table

OVERHUNG LOAD CAPACITYAT LOCATION LENGTH WISE CENTER OF SHAFT

Sp€€di 1 2 4 6 A 12 20 30 60 80 125 150 2OO 25O 300 400 500

Model L 22O 22O 22O 22O 22o 22O 22O 22O 22O 22O 2oo 190 180 160 150 130 12O

su41 310 3'10 310 ' 310 310 310 310 310 310 310 300 2a5 260 240 225 195 180

su-oz 410 410 41o 4'10 41o 410 410 410 410 410 ,lOO 375 340 320 300 260 24a

su-03 780 780 780 780 780 780 780 780 7aO 780 730 670 s90 540 490 400 340

SU-04 800 8OO 800 800 800 800 800 800 760 72O 680 6,m 600 560 52O {40 4O0

su-os 1700 1700 1700 1700 1675 1650 1625 1520 1200 1100 950 900 810 7il 710 640 6',10

SU-06 20oo 2000 2000 2000 2O0o 2o0o 20oo 1980 15a0 [3O 1230 1'180 t050 940 920 86Q.:, €30

su-o7 2200 2200 2200 2200 2200 2200 2100 2080 '1680 1530 1330 1 0 1150 1080 lom 960 930

su-oS 2Bo0 ?800 28oo 2ooo 2800 2800 27oo 2680 2080 1930 i730 1560 t450 1380 1320 1260 1230

su-09 6100 6100 6100 6100 6100 6'100 5500 5350 5280 5200 5140 5020 4800 4300 3900 3300 3150

su-10 7750 7750 TtsO T|SO 7750 7500 7100 6900 6500 6100 5900 5700 5500 5250 5100 4650 4500

su-11 14100 141OO 2TAO 13130 13130 13130 12800 t23O0 12050 11750 11s00 11250 10500 10150 9500 8600 8300

su-12 22300 22300 19100 16900 ',t6900 169m 16100 15600 15250 14900 14700 14500 14250 1.tO50 13750 13100 12500

TABLE FOR SELECTION OF SERVICE FACTORDUTY TYPE OF LOAD DAILY WORKING HOUR

<05 0.5to3 3to8 8to24

continuous or uniform 0.80 0.90 1.00 1.25intermittent servicewith less than moderate shock 0.90 1.00 1.25 1.5010 strocks / hour

Heavy Shock 1.00 1.25 1.50 1.75

continuous or Uniform 0.80 0.90 1.00 1.25intermittent servicewith more than Moderate Shock 0.90 1.00 1.25 1.5010 strocks / hour

Heavy Shock 1.00 1.25 1.50 1.75

LOAD CONNECTION FACTOR ns pER tNPUr DRtvtNG SYSTEM

Sprocket 1 Gears 1.25

Timing Belt 1 V Belt 1.5

lnline Coupling 1 Flat Belt 2.5

THERMAL RATING ADJUSTMENT FACTOR

WorkingTime % 10oC

100% 1.15

SOY> 1.25

60"4 1.4

40% '1.6

20% 2.6

Room Temperature Below oC

3ooc 40oc 60oc

1 0.8 0.6

1.1 0.9 0.7

1.25 1 0.9

1.4 1.1 1

1 -6 ',l.3 1.1

EFFICIENCY CHARTNO OF STAGES i ii iii iv v i,11',[?ffi',',"Ji"'"''EFFICIENCY gsYo so% 86% 82% 77%

LUBRTGATTONLubrication - The gearboxes supplied by us are not pre-filled

with oil. You need to fill up the correct grade of oil, beforecommissionihg. The following grades lre recommended

Ambient Temp.

Viscrosity

ISO-VG

lndian Oil

Hindustan Petroleum

Bharat Petroleum

Castrol

<350C

150

tso vG-150

Servo Gear SM-1 50

Spartan EP - 150

omala 150

Energol GR XP -'150

35 to 65oC

220

tso vc-'l50

Seruo Gear SM-220

Spartan EP - 220

omala 22O

Energol GR XP - 220

40 to 75oC

320

tso vG-320

Servo Gear SM-320

Spartan EP - 320

omala 320

Energol GR XP - 320

Axial and Radial Load Ratings for Shafts

Type Axial Load Capacity Kg I Radial Load Capacity Kg

Model Output Shaft | Input Shaft I Output Shaft | Input Shaft

su-01 16'1 | tqz | 257 | 233su-02 168 | rcZ I ZS7 | 265su-03 175 | ZOO | 257 | 295su-04 25o I zto I sto I 350su-05 400 | zzt | 604 | 37osu-06 628 | +'n I gl3 | 648su-07 776 | 553 I 1104 | 599su-08 909 | trc | tzs2 | 1132su-09 2178 I 738 | 2206 | 1254su-10 2927 | gOg I eZg | 1504su-11 3887 | gOS | 4175 I ',1504

su-12 4923 | 1124, I Sqt4 | 2429

142182200210231

411

553718738903903

1124

257257257310604913

110412922206321941755414

ORIENATATION CHART

HORIZONTAL

VERTICAL UPWARD

VERTICALDOWNWARD

SERIAL NO

@@fu'HH-gH*r

AZIMUTH FOOTHORIZONTAL

HORIZONTAL

VERTICAL UPWAR

VERTICALDOWNWARD

GEAR BOX NAME

TYPoo12 3

STAGES1234OR5

RATIO AS PER SELECTION TABLE (NOMINAL RATIO)

Page No.3

SELECTION CHART FoR RArro, RArED roRouE, ^rAxrMUM

powERAND THERMAL RATNG. sF r rNpur spEED 1440 rDm

E j;E ,fi F9=e

a nH HE

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15

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oEt--JfFC)

3.1

3.43.8

HH@

5€+€

=;E=

FE

3;- nEF H E_fl-(/)

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424 70360 80O

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3.44.0

5.0

o.75No'75 ^--l "0.75l- j

0.75 | @

461.5 140422.4 135380.0 155333.9 166283.6 159228.6 170

3.5 4143.8 3774.3 3384.9 2955.8 250

315 2.20304 2.20294 3.70 2.2339 3.70364 2.20

4.35.1

6.3

31.50

1.501.501.501.501.50

J

3.54

4.55

6710

11

13

15

1719

21

252932354045505560708090100110

125140160180200225250275300350400450500575650725800900

1 000110012001 3001 50017001 900210025003000

7.2

11 .6 125 80 0.7513.6 106 70 0.75

16.0 90.0 B0 0.75

20.0 72.0 80 0.7525.O 57.6 70 0.75

9.7 147.9 210 1.5011.6 123.9 202 1.5012.9 111.5 222 1.5014.4 100.3 222 1 .50

N 17.3 83.2 231 1.50

N: 1s.2 r4.B 222 1.50" a 21.g 6s.8 213 1.50 1'5

25.8 55.9 203 1.3727.2 53.0 213 1.3632.0 45.0 203 1.10

12.1 119 473 2.2013.3 108 457 2.2014.6 98.8 457 2.2017.O 84.9 424 2.20

cD 18.2 79.2 503 2.20

* 3 2o.B 6e.3 485 2.20'" a 24.6 58.5 503 2.20 2'2

28j 51.2 485 2.2030.7 46.9 503 2.2035.1 41.0 485 2.2041.5 34.7 466 1.94

46.2 31.1 80 0.75

54.4 26.5 80 0.75

5 64.0 22.s 90 o.7scD 3 68.0 21.2 80 O.75 0.75

(/) ---se.o_ 18.0 90 0.75Bs.Q -1qe 80 0.75100.0 14:4 90 0.75

50.1 28.7 213 0.7754.4 26.5 231 0.7759.0 24.4 231 0.7170.5 20.4 213 0.5580.2 18.0 213 0.48

N 87.9 16.4 2O3 O.42

- ? 103.0 14.0 213 o.3z109.0 13.2 231 o.3B 1'5

123.8 11 .6 194 0.28135.3 10.6 194 0.26162.4 8.87 203 0.23

' 171.2 8.41 213 0.23201.5 7 .15 203 0.18

250.0 5.76 194 0 1

70.2 20.581.0 17.890.1 16.0102.5 14.1

8 111.8 12.s<n 3 120.7 11.9(/) 142.8 10.1

157.4 9.1

177.2 8.1193.4 7.4221.1 6.5261.7 5.5

503503485485485522485485466485503485466447

1.471.301.08

0.9760.8570.8460.728 1.50.6150.5370.4960.4720.3970.323

157.2 9.16185.0 7.79196.5 7.33231.2 6.23256.0 5.63289.0 4.98320.0 4.50340.0 4.24400.0 3.60

500.0 2.88

786.1 1.83924.8 1.561024.0 1.41

1088.0 1.321156.0 1 .251360.0 1.061600.0 0.901700.0 0.852000.0 0.722125.0 0.682500.0 0.58

B0 0.25280 0.21590 0.21880 0.18280 0172

^ 7^

80 0.146 "'' "80 0j24B0 0.11790 0.'t1280 0.09390 0.089

8080BO

8090809080BO

299.6 4.81 231 0.15345.9 4.16 213 0.12407.2 3.54 213 0.10444.0 3.24 213 0.09495.9 2.90 203 0.08

N 564.3 2.55 203 0.07

o 3 648.6 2.22 213 0.06

-a 738.1 1.95 213 o.o5 1'5

824.4 1.75 203 0.05869.0 1.66 213 0.051023.0 1.4"t 203 0.041078.3 1.34 213 0.041269.5 1.13 203 0.03

1575.3 0.91

302.7 4.8 503 0.316349.4 4.1 485 0.264401.9 3.6 503 0.238446.4 3.2 485 0.206496.2 2.9 485 0.186576.1 2.5 466 0.154645.7 2.2 485 0.143

(r) 724.9 2.O 485 0.127

o 3 Tss.2 1.8 466 0.11i-a 899.6 1.6 485 0.102 1'5

991.7 1.5 466 0.0891113.4 1.3 447 0.0761218.3 1.2 503 0.0791321.O 1.09 466 0.067

, 1408.4 1.02 447 0.060.1648.7 0.87 466 0.054

1887.2 0.76 231 0.0252097.8 0.69 213 0.0212516.4 0.57 213 0.017

N 2962.4 0.49 231 0.016

- ? z4sr.6 0.41 203 0.012-a 3960.7 0.36 203 o.o1o 1'5

4650.3 0.31 213 0.00949'14.9 0.29 194 0.0085969.5 0.24 222 0.0086793.5 0.21 ',t94 0.006

7.7 0.18 203 0.005

3011.2 0.48 466 0.0313502.7 0.41 485 0.0284112.5 0.35 485 0.024

8 4503.6 0.32 466 0.021ro 3 5006.1 O.2g 466 0.019 1.5

a 6007.8 0.24 485 0.0167014.3 0.21 447 0.0137797.0 0.18 447 0.0128873.1 0.16 447 0.01010387 0.14 466 0.009

Page No.4

SUMIKO

,t

SELECTION CHART FoR RAto, RArED roReuE, MA'TMUM powER AND THERMAL RAtNG. sF 1 rNpur spEED 1440 rpm

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3.5 413.83.8 377.14.3 337.84.9 295.45.8 249.67.2 200.0

552 5.50533 5.50514 5.50 3.7

594 5.50638 5.50612

3.5 413.8 7053.8 377.1 6804.3 337.8 8204.9 295.4 7905.8 249.6 911

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7.507.507.507.507.50

3

3.54

4.55

671011

13

15

17

19

21

252932354045505560708090100110125140160180200225250275300350400450500575650725800900

1 0001100120013001 50017001 9002'loo25003000350040004500.5000

6000700080009000

1

200.0 977 7.

3.5 413.83.8 377.14.3 337.84.9 295.45.8 249.6

1135 9.301096 9.30'to57 9.30 7.5

1272 9.301223 9.301409 9.307

12.1 118.9 1902 9.3013.3 108.4 1836 9.3014.6 98.78 2055 9.3017 .O 84.88 1908 9.30

(o 18.2 79.23 1982 9.30? 2o.B 69.29 19oB 9.30Ar + 7.5-'a 24.6 58.55 1982 9.30

28j 5',1.20 2181 9.3030.7 46.91 2264 9.3035.1 41.03 2181 9.3041.5 34.67 2097 8.75

12.1 118.9 1181 5.5013.3 108.4 1276 5.5014.6 98.78 1276 5.5017 .0 84.88 1185 5.50

ro 18.2 79.23 1230 5.50

- ? 2o.B 69.2e 1185 5.50

'; ;;; uatt 1406 550 55

28j 51.20 1354 5.5030.7 46.91 1406 5.5035.1 41.03 1354 5.5041.5 34.67 1302 5.43

12.1 118.9 828 5.5013.3 108.4 799 5.5014.6 98.78 799 5.5017.O 84.88 742 5.50

s 18.2 79.23 881 5.50

- ? 2o.B 69.29 848 5.50* ; ;;.; ut uu BB1 5 50 37

28.1 51.20 848 5.2230.7 46.91 881 4.9735.1 41.03 848 4.1941.5 34.67 815 3.40

27.78 78355.7 25.87 2348 7.6559.0 24.39 2181 6.7069.9 20.61 2432 6.3179.4 18.15 2181 4.9890.7 15.87 2181 4.36101.3 14.21 2181 3.90107.4 13.41 218',1 3.68

8 e2: 11.7s 2181 3.24cD 3 141.9 10.15 2264 2.89 3.7

(n 158.6 9.oB 2348 2.68180.4 7.98 2013 2.O2

202.5 7.11 2181 1.95221.0 6.52 2013 1.65252.7 5.70 2013 1.44

299.1 4.81 2097 1.271

59.0 24.39 160869.9 20.61 151079.4 18.15 135490.7 15.87 1354101 .3 14.21 1354107.4 13.41 1354

8 p2.1 11.7s 13s4co 3 141.9 10.15 1406

@ 158.6 9.oB 14s8180.4 7.98 1250202.5 7.11 1354221.0 6.52 1250252.7 5.70 1250

299.1 4.81 1302

4.943.923.092.712.422.292.O1

1.80 2.2

1.6,7

1.261.21

1.030.897

62.0 23.24 881 2.5870.2 20.51 881 2.2781.0 17.77 848 1.9090.1 15.99 848 1.71

102.5 14.05 848 1.50

8 '111.9 12.88 913 1.48co 3 120.7 '11.93 848 1.27 1.5

a 142.8 1o.og 848 1.oB

157.4 9.15 815 0.939'177.2 8.13 848 0.868193.4 7.45 881 0.826221.1 6.51 848 0.695261.7 5.50 815 0.565

349.4 4j2 848 0.462401.9 3.58 881 0.417446.4 3.23 848 0.361496.2 2.90 848 0.325576.1 2.50 815 0.269645.7 2.23 848 0.250

s 724.9 '.1.99 ' 848 0.222. ? 7ss.2 1.80 815 0.194sf + 1.5-

6 89e.6 1.60 848 O.17e991.7 1.45 815 0.1561113.4 1.29 783 0.1341218.3 1 .18 881 0.1371321.O 1.09 815 0.1171408.4 1.02 783 0.1061648.7 0.873 815 0.094

447.5 3.22 2328 0.989499.6 2.88 2348 0.894571.3 2.52 2181 0.726653.3 2.20 2121 0.617729.5 1.97 218'1 0.568791.0 1.82 2181 0.524

8 e15.0 1.s7 2os7 0.436sf 3 987.2 1.46 2181 0.420 3.7

@ 1107.9 1.30 2097 0.3601232.0 1.17 2013 0.311

1298.9 1.1't 2013 0.2951458.0 0.988 2013 0.263

' .1725.4 0.835 2097 0.231

2153.4 0.669 2097 0.185

447.5 3.22 1458 0.620499.6 2.88 1458 0.555571.3 2.52 1354 0.451653.3 2.20 1354 0.394729.5 1.97 1354 0.353791.0 1.82 1354 0.325

8 91s.0 1.sz 1302 0.271$ 3 987.2 1.46 1354 0.261 2.2

a fo7.B 1.30 1302 0.2231232.0 1.17 1250 0.1931298.9 1 .11 1250 0.1831458.0 0.988 1250 0.1631725.4 0.835 1302 0.144

2153.4 0.669 1302 0.115

3011.2 0.478 815 0.0553502.7 0.411 848 0.0494112.5 0.350 848 0.042

I4503.6 0.320 815 0.037ro 3 5006^1 0.288 815 0.033 1.5

a 6007.8 0.240 848 0.0297014.3 0.205 783 0.0237797.O 0.185 783 0.0208873.1 0.'162' 783 0.01810387 0.139 815 0.016

3497.O 0.412 1458 0.0844015.9 0.359 1354 0.068

ro 4488.4 0.321 1302 0.059

,., ? 5011.9 o.2a7 1gs4 0.055- A oozg.g o.lsg .zso 0.042 1'5

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Page No.

LEAl

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SE CTIONoFFtJ f oI oulF <(Loa

FOR

=Yoztrq.E.

RATIO RATED TORQUE MAXIMUM POWEotr E t 5cg H 1 s;, Fy E;t g $ QH 3-e rt() a ts =d.

:R AND

J=<YEcrs-zIJJ i-F<-t

18.5

NPUT SPEED 1440 rpmRATNG SF 1

otrElrJ f Of OTIJF <TLoa

gHi5FE

44.55

6

7

10

1'l

13

15

17

19

21

25293235404550

3.5 413.83.8 377.14.3 337.84.9 295.45.8 249.6

1363 18.501595 18.501538 18.501851 18.501780 18.50

3.5 413.83.8 377.14.3 337.84.9 295.45.8 249.6

3.5 413.83.8 377.14.3 337.84.9 295.45.8 249.6

3929 30.004376 30.004220 30.00 224925 30.004736 30.00

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93

22602182255024562951

22.OO

22.O022.0022.0022.00

5560708090100110

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200. 8.50 7.2 200.0 7.

1 0000

12.1 118.9 2767 .1 18.5013.3 108.4 2672 18.5014.6 98.78 2672 18.5017.O 84.88 2777 18.50

l.- 18.2 79.23 2BB4 18.50

* 3 2o.B 69.2e 2777 18.50" A 24.6 58.55 2884 18.50 9'3

28j 5't.20 2777 17.1130.7 46.91 3295 18.6035.1 41.03 3173 15.6641.5 34.67 3051 12.73

12.1 118.9 4108.2 22.0013.3 108.4 4430 22.0014.6 98.78 4430 22.0017.0 84.88 4114 22.00

@ 18.2 79.23 4782 22.00

N 3 2o.B 6e.2e 4605 22.00" d 24.6 58.55 4TB2 22.00 18'5

28j 51.20 4605 22.0030.7 46.91 4782 22.0035.1 41.03 5261 22.0041.5 34.67 5059 21.10

12.1 118.9 8241 30.0013.3 108.4 7956 30.0014.6 98.78 8886 30.0017.O 84.88 8252 30.00

o) 18.2 79.23 8569 30.00

* 3 2o.B 6e.2e s236 3o.oot - A 24.6 5B.55 9591 3o.oo 22

28.1 51.20 9236 30.0030.7 46.91 9591 30.0035.1 41.03 9236 30.0041.5 34.67 10147 30.00

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Page No. 10

Planetary FlangeMounting Hollow

Input Shaft

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Planetary FootMounting Hollow

Input Shaft

Planetary AgitatorMounting Hollow

Input Shaft

Planetary Creep Drive

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Input Shaft

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Planetary Winch DriveDrive

Planetary FlangeMounting Hollow

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Planetary FootMounting Inline Geared Motor

Foot Mounting Electric Motor

Planetary Light DutyGearbox

Planetary HelicalParallelAxis Gear Box

Flange Mounting Electric Motor

Bevel-Planetary FlangeMounting RightAngle

Drive

Torque Limitor

Planetary FootMounting RightAngle Geared Motor

Helical ParallelAxisGearboxPlanetary Sugar

Crystalizer Drive

Page No.11