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Presented by:

Session ID: EPC-17

Operator Training and Enterprise Learning Roadmap


Graham Provost, Global Director, AVEVA Enterprise Learning

Andrea Macri, DYNSIM & Visual Flare Product ManagerNovember 14th 2019

Agenda


AVEVA Operator Training Simulator Roadmap

AVEVA Enterprise Learning Roadmap

Q & A

AVEVA Operator Training Simulator Roadmap


Typical OTS/MPDS system

Instructor Station

Field Operator Station

DCS Control Stimulation

ESD Logic Stimulation

DCS Operator Station(s)

Auxiliary Panel Emulation1

2

3

45

6

7

Extended Reality

Multi-Purpose Dynamic Simulator

DESIGN

DYNSIMModel

DYNSIM Dynamic Simulation

AVEVA software dedicated to dynamic simulation

DYNSIM is based on first principle equations.

DYNSIM shares the same thermo and components as PRO/II.

It can run faster or slower than real time. It supports single step mode.

The user can create infinite n° of initial condition.

Automatic save of backtracks at a specified frequency is supported.

DYNSIM Dynamic Simulation Roadmap


Current Next Future

DYNSIM 6.0 (Nov 2018) DYNSIM 6.1 (Jan 2020) DYNSIM 7.0 (Dec 2020)

Strategy Strategy Strategy

• To maintain and improve customer satisfaction with DYNSIM for process dynamic simulation.

• Moving toward a modern infrastructure and improved user experience


• Moving toward a modern infrastructure and improved user experience


• Use of AHA to prioritize development ideas• DYNSIM as part of Unified Digital Engineering

Delivered Development Long range plans

• Industry: • Polymer

• Platform: • JSON database• Dockable & Saveable GUI• Stream reference• Enhanced properties display• MS OS Server 2016 support• Update to SQL server 2014

• Unit Operations• Compressor inlet scaling• New cryogenic exchanger• New rigorous furnace• Enhanced separator

• Thermo: • VLWE OPEN FORM• Slate Propagation

• Industry: • Enhancements for DYNSIM Power

• Platform: • SQL as optional installation • java folder as part of DYNSIM• Installation & launching diagnostic• Remove dependency on services• New Search Tool• AVEVA CALM licensing availability

• Unit Operations• Ejector corrections• Chimney tray enhancements• Better tower pressurization

• Thermo: • Saving local thermo results in IC

• Industry: • New industry verticals

• Platform: • Link with AVEVA Unified Digital Engineering• New engineering tools• Portable instructor HMI• Multi-threading calculations• GUI improvements• New Tracking Tool• Synergy with AI and MLS

• Unit Operations• Thermosyphon reboiler• Rigorous pipe• Absorber

• Thermo: • Robust VLLE

DCS & PLC

CHECKOUT


DESIGN

DCS

3RD Party

DYNSIMModel

SCP and Engine Links

SCP is used for Schneider-Electric DCS (CP270/CP280) partial stimulation

SCP uses the identical algorithms and communication services as a CP270/280.

We also have more than 40 3rd Party Engine Links as for example:

• Honeywell• Emerson• ABB• Yokogawa• Others (e.g. GE, Siemens)

XRef integration with DYNSIM I/O list is automatically exported in the required format

DCS & PLC

CHECKOUT


DESIGN

TRISIM

TRISIM is the partial stimulation for Schneider-Electric Triconex systems

Identical functionality with Tricon and Trident controllers. Supports all Tricon and Trident block algorithms.

Uses standard Triconex configuration software tools (TriStation)

XRef integration with DYNSIM I/O list is automatically exported in the required format

ESD

DYNSIMModel

DCS

3RD Party

TRAINING

SIMULATOR

ESDDCS

3RD Party

DCS & PLC

CHECKOUT


DESIGN

PLC1

The PLC1 Emulator is a PLC emulator that supports Ladder (LD), Function Block Diagram (FBD) and Structured Text (ST) logic from various vendors.

PLC1 supports full OTS functionality: Run/Freeze/Single-Step, Save Snapshot/Restore Snapshot, etc., and is thus suitable for controls checkout and OTS.

PLC1 is a functionally equivalent emulation of the following PLCs: Allen Bradley Logix 5000, Schneider Unity Pro compatible PLCs (Quantum, Premium, M340, M580), and Honeywell FSC (Fail Safe Controller).

PLCs

DYNSIMModel

Control Emulations Roadmap2018 2019 Future

2018 Strategy 2019 Strategy Long Range Strategy

• Enhance applicable range of our products• Improve capability of OTS projects

• Improve project efficiency by increasing automated procedures• Ease of maintaining projects• Evergreen Process Twin, streamline updates from change

processes

• Deliver Best-in-Class, High Fidelity control emulations for Operator Training and Dynamic Analytics of processes

• Innovations by integrating and leveraging across the broader AVEVA portfolio

2018 Delivered 2019 in development Long range plans (+++)

Foxboro Simulation (SCP) 3.0• Fox CCS 9.3• CP270/280 updates• FoxView10.4.4• Install improvements• SCP Cross Referencing• ACE/TAO comm updates

Foxboro Simulation 3.1• Updated CP270/280 images• Fox CCS 9.3 & 9.4• FoxView10.5.1• Flexera FNP 11.14 & 11.16• Supports Windows 10 and WinServer2016• OTS large scale system tests

Foxboro Simulation 4.0 (2020) ~2Q2020• Cloud Offering• Messaging, Performance, Diagnostics• CCS 9.5, InTouch, FoxView10.6, Networking• Engine Refactoring

Triconex Simulation (TRISIM) 4.0• Installation improvements (clean-up and folder options)

Triconex Simulation• TRISIM 4.1

Triconex Simulation 4.2 (2020)• Release 4.2 ~3Q2020

PLC Simulation (PLC1)• Project Updates

PLC Simulation• Built in native OPC server • Build in native modbus server

PLC Simulation• Complete Function Block Diagram Editor• Complete Sequential Function Chart logic support • Native CIP server

System Platform Simulation (Foxboro Evo Simulation 6.3)• Foxboro I/A 8.8 Series• Control Core Services 9.0

System Platform Simulation 7.1.1• Updates to 2014R3P1• Updates to 2017

System Platform Simulation (2020)• Support Fox Evo 7.2+

Historian Simulation 3.0 (Historian Emulation)• CS 7.1/CCS 9.3 (Server 2008 R2 SP1)• Sys Platform 2017 U3 (Server 2008 R2 SP1)• SQL 2008 Express included

Historian Simulation HF• Extend to CS 7.1/CCS 9.4• HFs

Historian Simulation (2020)• Server 2016, SQL Update• Backtrack Improvements

ESDDCS

EXTENDED

REALITY

TRAINING

SIMULATOR

DCS & PLC

CHECKOUT


DESIGN

DYNSIMModel

AVEVA XR for Training

3RD PartyPLCs

AVEVA XR for TrainingAVEVA Extended Reality (XR) enables the interaction of humans with a digital twin of an asset or plant for any industrial application, fundamentally changing how work is done.


GEN-06 - Extended Reality (XR) -bring your digital

twin to life with a new industrial software lens

Encompassing augmented reality (AR), virtual reality (VR) and mixed

reality (MR), discover how Extended Reality (XR) empowers the

workforce for enhanced design, training, operations, and maintenance.

This session showcases how AVEVA XR enables the interaction of

humans with a digital twin of an asset or plant for any industrial

application, fundamentally changing how work is done.

Presenters:

Peter Richmond, Maurizio Galardo

Time:

Today at 1:00 PM

PLCs


3RD Party

ESDDCS

AVEVA

CLOUD

EXTENDED

REALITY

TRAINING

SIMULATOR

DCS & PLC

CHECKOUT


DESIGN

DYNSIMModel

AVEVACLOUD

AVEVA CLOUD

AVEVA Cloud is a unified industrial software platform that spans your entire business –from engineering, design and procurement. This also includes training your people. It can host generic and custom OTS and Enterprise Learning.AVEVA Cloud is perfectly scalable, giving you a flexible, powerful set of tools that turn opportunities into business value.

AVEVA Cloud Process Simulation Roadmap2018 2019 Future

2018 Strategy 2019 Strategy Long Range Strategy• To maintain and improve customer satisfaction with the

capabilities of Cloud Engineering Platform (CEP/CHP) to perform customer needs for process simulations.

• Continue customer satisfaction and requests from leaders on the use of Cloud Engineering Platform (CEP/CHP)

• Safely migration business offerings onto AVEVA Common Cloud Platform, one AVEVA Connect

• Continue customer satisfaction and ideas prioritized largely by leaders in the use of Cloud Process Simulation

• Use of AHA to prioritize development ideas• Continuous improvement on cloud deployment, easy access

of tools to all engineers

2018 Delivered (1.0) 2019 in development (+30) Long range plans (+++)• Offerings:

• Cloud PRO/II• Cloud DYNSIM• Cloud OTS basic

• User Interface: • UI for Engineering group• UI for end-users of Learning Mgmt System (LMS)

• Security/Operations: • Open ID – Auth0 authentication

• Infrastructure:• Azure – North America, Europe, East Asia• Defaulted GitHub Enterprise storage

• Offerings:• Cloud AR/VR EYESIM• Cloud SimCentral• Cloud OTS with simple Foxboro EVO

• User Interface: • UI for course developers of LMS• Native Online UI for Process Designer• Native Online UI for Group Admin

• Security/Operations: • Single sign-on across AVEVA Connect• API/SDK references for other product developers

• Infrastructure• New regions: Latin America, Middle East• Paired user data disk for storage

• Offerings• Pipeline SimSuite• Cloud OTS for control check-out• Integrated Third-Party Apps

• User Interface:• Custom white label UI

• Operations:• Group/Sub-group user management• Custom integrate authentication providers

• Infrastructure:• New region: China• AVEVA Drive as defaulted collaborative data

repository

Additional items as the need is demonstrated in industry.

• Basic hourly usage mechanism • AVEVA Licensing – LaaS• AVEVA Connect Subscription Management

• True SaaS implementation for Cloud EPC 4.0• Integration to AVEVA ERM

Project References by Industry

© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.

34PERCENT

29PERCENT

19PERCENT

7PERCENT

6PERCENT

5PERCENT

REFININGPOWER &

UTILITIES

PETROCHEMICAL

CHEMICALPOLYMERS

FERTILIZER

UPSTREAM

OIL & GAS LNG & GASOTHER

(MMM, F&B,P&P, etc.)

NOW IN ALL PROCESS INDUSTRIES … AND EXPANDING !

- Distribution

PIPELINE

Pipeline Trainer 2.0

Improvement Highlights

• Enhances the training experience

• Improves overall ease of use & maintenance

• Automates configuration of logic

• Multi-simulation solution (pipeline, process or power)

Leverages existing AVEVA Technology

❖ SimCentral Simulation Platform Configuration HMI

❖ PLC1 Logic Emulator

❖ Cloud Platform Technology (future)

❖ Learning Management System

Product Release March 2020

Graphics Logic Editor

Pipeline Trainer Roadmap2019 2020 Future

2019 Strategy 2020 Strategy Longer Range Strategy

• Implement features that will improve ease of use and long term maintainability of the software

• Integrate critical DynSim OTS features with Pipeline OTS

• Modernize and automate logic configuration options

• Continue to automate and simplify the configuration process

• Advance our gas pipeline OTS solution• Cloud-based OTS

• Continue to automate and simplify the configuration & maintenance process

• Advanced our gas pipeline OTS solution

2019 in Development 2020 Short-term Development Longer Range Plans

• Ease of use: • Release of Pipeline Trainer 2.0• SimCentral Graphical Configuration

Environment• Centralize user configuration to SimCentral &

SimConstruct• New Instructor Station & Scenario Composer• Data Visualization Tools

• DynSim OTS integration features: • DynSim OTS Bridge

• Automate logic configuration: • Graphical Logic Editor (automated generic

logic component assignment)• PLC-1 Logic Emulator

• Automate OTS configuration: • Expand generic components to Graphic Logic

Editor

• Gas Pipeline OTS • Integrate LIWACOM gas hydraulic engine into

OTS solution

• Finalize Cloud-based generic OTS offering

• Automate the configuration & maintenance process:• PLC Validation Package• Enhance generic logic components &

automated assignment

• SCADA Mimic Front-end

• Continue to improve our gas pipeline OTS offering by improving the gas modeling feature set

• Ability to run historical SCADA archives in OTS environment

• Implement Subscription-based Licensing Program• Business Partnership with LIWACOM (Gas Pipeline

Simulation)

• Develop licensing program for cloud-based OTS solution

• Expand cloud-based OTS business and Training Development Services

Enterprise Learning Roadmap


2019

Maximize Safety and Production, Standardize Knowledge, Accelerate and Transform Learning

Process22%

People42%

Equipment36%

42 % of unscheduled plant shutdowns are due to operator error

* ARC Report (2010)


“One plant trip can cover the cost of the simulator plus 5 years maintenance”

Team effectiveness

Engaged learners

Process insights

Reduced unplanned downtime

Competency assurance

DCS checkout and validation

Increased equipment lifetime

Well Trained Staff Improves Operational Efficiency

Today’s Challenges


Retirement

Different expectations

Reskilling

Ineffective programs

Underutilized simulators

Inconsistent results

Hardware

Delivery times

Resource intensive

Deployment

TrainingROI

Shiftingworkforce

79% of global CEO’s are concerned about

availability of key skills

PwC’s 22nd Annual Global CEO Survey (2019)Ipsos State of Workplace Training Study [2018]

89% of employees want training

anytime/anywhere

Sustain Knowledge

Microlearning

REINFORCE

Required Skills

SimulationXR

PRACTICERequired Knowledge

eLearningVideos

LEARN

Cloud deployment

Performance-driven competency framework


7x increase in knowledge retention

50% cost reduction

40 – 60% reduction in learning time

50% boost in productivity

Measure & Track

LMS

ASSESS

Training burst

Training burst

Training burst

Novice Learners

Expert Learners

Continuing Experts


Path to Competency

1

2

3

New Hires & Process Learners

Console Operators & Maintenance

All Operations & Maintenance


Novice Learners1

• Process and equipment fundamentals

• Control fundamentals

• Standard operating procedures

• Malfunctions and troubleshooting

Generic simulation-based

courses


Novice Learners1

• Site familiarization

• Work policies and behaviors

• Field operations training

XR for Training


Expert Learners2

• Operating procedure execution

• Abnormal situations

Custom simulation-

based courses &

OTS


Expert Learners2

• Maintenance procedures

• Integrated digital twin

XR for Training


Continuing Experts3

• Integrated high consequence training

• Changes and upgrades

• Past problem RCA and mitigation

• Requalification/certification

High fidelityOTS

XR for Training


Continuing Experts3

• Annual practice

• Sustained knowledge

• Requalification/certification

Microlearning


Enterprise Learning Roadmap2019 2020 Long Range

2019 Strategy 2020 Strategy Long Range Strategy

• Design and develop an online suite of off the shelf licensable, cloud-based learning products designed to support fundamental experiential learning using blended eLearning, conventional OTS, and ARVR digital twin learning strategies.

• Continued Digitalization in the learning space, leveraging our cloud platform and our library of simulation and ARVR digital assets to support required learning programs.

• Multi-year engagements / strategic partnerships for projects, product delivery and customization services.

• Respond to our Customers• Innovate with long-term vision• Drive all Industry Verticals with Enterprise Solutions• Expand to support other business lines (APM, Trading

and Scheduling, etc.)

2019 - in development 2020 in development Long range plans

• AVEVA Experience LMS upgrade to handle upgraded OTS features such as SCORE and enhanced TPM

• Cloud Streaming EYESIM XR for Training Optimization• AVEVA Experience LMS plugin upgrade for Cloud OTS• AVEVA Experience LMS plugin upgrade for EYESIM XR• AVEVA Experience LMS plugin upgrade for On-premise OTS

• XR for Training• Innovatia partner product for APM Procedure driven

visualization training

• Generic OTS• Generic Combined Cycle English, Spanish & Portuguese Versions

and Courseware• Generic CDU / VDU Courseware• Distillation Courseware and Demo

• Partners (Reseller and Third Party)• Power and HSE eLearning (NA/LA) –Martech Media• Oil & Gas Video and Playlist –OEG• Procedure-driven learning – Innovatia Procedure Accelerator

• HRIT Integration for Simulation Learning Products

Products:

• Generic OTS• Generic LNG• Generic Furnace• Generic FCC • BLM Learning Materials• PTEC Curriculum and Model Activities

• XR for Training• Learning for ISO QMS and Industrial Behaviors• HSE topics

• Partners (License and Third Party)• Add Additional partners to round out offering

(Microlearning, AI, Video).

• Learning packages focused for EPC and Process Licensors

• Drive new Upstream, Offshore and Marine Solutions

• Drive Digital Twin Integrated Operations & Maintenance Learning Strategy

• Learning partnerships to drive customer engagement –AIChE, CAChE, NAPTA PTEC, others.

Additional items as the need is demonstrated in industry.

31


Enterprise Learning

Maximize Safety and Production

Standardize Knowledge

Accelerate and Transform Learning

Q & A


© 2019 aveva group plc and its subsidiaries. all rights ... awc na presentations day...

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