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Contents

1 Automation Systems 1.1

2 Die Cast Technologies 2.1

3 Tooling 3.1

4 Titusonic 4.1

5 The Titus Group Profile 5.1

Automation Systems

Small and precision components’ engineering excellence· Capableofsolvingthemost

demandingrequirements· Constantdevelopmentof

competencestokeeppacewiththelatesttechnologyadvancements

Design support· Engineeringsupporttoadaptthe

productdesignforthemostefficientassembly,maximizedproductivity,lowerproductioncostsandshortertimetomarket

Proven Technology· Oursolutionshavebeenusedin

ownmanufacturingofhigh-volumehardwareandcomponentsforfewdecades

· Themostdemandingmachinesolutionsarecommissionedbyourlong-termpartners

Quality· Intgratedqualitychecksfor

consistentcomponentsquality· Robustconstructionassuresalife-

longreliablefunctioning· On-linemonitoringsystem

Fully Integrated Manufacturing· TitusGrouphasthecompetence,

experienceandresourcestooffersupportinallphasesoftheproductlifecycle:fromproductdesigntoefficienthighvolumemanufactureofsmallprecisioncomponents

Uniqueautomatedprocesssolutionsforawiderangeofindustries

Furnitureindustry

Electricalindustry

Metalprocessing

Medicaldevices

Automotiveindustry

House-holdappliances

1.1

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Automation Systems

Technical GuideMarkets served Automotive

Householdappliancescomponents

Electrocomponents

Medicalandpharmaceuticalproductswithcleanroomrequirements

Metalprocessingindustry

Furnitureindustry

Othercomponents

Pedalbox,turbocompressor,heatingsparkplug,handbrake,licenceplatelamp,oilfilter

Heater,washingmachinedoorblock,switchcircuitplate,hydrostat

Electricmotor,currentelectromagnet,switches,sockets,connectors,printedcircuitboard

Medicaltesttube,transducer

Concealedhinges,softclosingsystems,windowfittings

Camanddowelsdrillingandinsertion

Dampers

Machine building principles Modifiability

Integrability

Versatilitywithself-adjustment

Highproductivity

Theassemblysystemcanbemodified,rebuiltorupgradedwithadditionalworkstationsduringitslifecycletosuittheproductredesignneeds.

Theassemblysystemcanbeintegratedintoanexistingmanufacturingorwarehousingautomatedsystem.

Themachinecanbeprogrammedtoallowtheassemblyofmultipleproductversions.Thesystemwillresetautomaticallyaccordingtotheitemnumberenteredbythemachineoperator.

Allassemblysystemcomponents,fromconstructionframethroughtransportsystem,workstationsandprogramming,aretailoredtofollowtheproductivityrequirementsofhigh-volumeprecisionpartsmanufacturing.

Energyefficiency

Robustandrigidconstruction

Designsupport

Eachworkingstationonthemachineoperatesthroughsensors’controltoachieveoptimalenergyandcompressedairsupply.

Devisedtosuithigh-speedandhigh-volumeprocess,thesturdysteelconstructionofTitusautomatedassemblysystemsensurealife-longhighreliabilityofeventhemostpreciseoperations,likemeasuring.Fewerdowntimescontributetolowermaintenancecosts.

Itenablescomfortabletransportandshortset-uptimesatcustomerpremises.

Ourteamofengineerscanprovidesupportduringtheproductdevelopmentstageinordertoensurethatproductsareengineeredtomaximizeproductivity,improveautomationsystem,lowerthemanufacturingcosts,andshortentimetomarket.

1.31.2

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Automation Systems

WorkstationsInmanyyearsofprovidingassemblysolutions,wehavesolvedawidevarietyoftechnicalchallengeswhichhasprovided.

uswithabroadbaseofknowledgethatweusetosolvethemostdemandingtasksinautomatedassembly.

Component handling Pickandplaceunits,robots

Rotationunits,grips

Vacuum,electromagnetic,pneumaticandmechanical

Hydrostattransferfromblistertotransportline

Feeders Vibrators,rotators,bowlandlinearfeeders

Specialsolutions

Unitthatdividesanddosesminiaturescrewsprings

Mechanical operations Screwdriving,orbitalriveting,thread

cutting,winding

Toappropriateheightordepth,momentorangle

Rivetingunit

Dosing Liquids,silicone,paint,grease,oil,gels,powder,additives,sand

Precisefillingofsmallquantitiesofvariousliquidsorpowders

Specialsolutions

Paintdosing

Thermal processing Heating,drying,cooling

Airandwatercooling,silicondrying,ultraviolet,inductionheating

Cooling

1.51.4

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Automation Systems

Marking, labelling Mechanicalstamping,ink-jetprinters,laserprinters

Laserlabelling

Ink-jetprinting

Packing Inboxes,smallercontainers,blisters · Withpackingtrack· Mechanical,withrobots,· Withorwithoutcountingofparts

Process programming Ourproprietarysoftware“Monitoring”collects,elaboratesandtransfersthedatatoaPC.Itenablesevents’recordingandstatisticalprocessingthataredisplayedingraphs,chartpies,..

ItcanbeintegratedwithexistingERPandupgradedtoallowforadvancedfunctions.

Alltheequipmentbuiltinthelineisfreelyprogrammableassuringlineupgradetospecificneeds.

ONLINEServiceenablesremotemaintenance,diagnosticsandprogramerrors’solving.

· Highlyintuitiveanduser-friendlygraphicinterface

· Errorhistory· Displayofalarmmessages· Interfacelanguagecanbeadaptedto

customer’srequest

Our partners Festo,SMC,FDS,Bodmer,Links,Baltec,Trumpf,Baluf,Turck,Bosch,Miachi,Stöger,Deprag,Weiss,ABB,Epson

WorkstationsWelding and Connecting Welding(TIG,ultrasonic),orbitalriveting,

gluing,soldering

Ultrasonicwelding

Soldering

Control and Testing stations Finshedpartcontrolorintermediateinspections

· Dimensions,temperaturemeasurement· Productshape· Liquid,airsealing· Strength· Hardness· Temperature· Electricalresistance

Customteststationsforassembledpart’sfunctionalitychecks,builtuponcustomerrequirements.

VideoinspectionRobotguidedcontrolsSensorcontrol:inductive,opticalanpressuresensors,flowandforcemeters,colourandcontrast,temperatureandlasersensors,acoustical/noisecheck

Pedalboxrobotvideoinspection

1.71.6

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Assembly Lines with Asynchronous Transport System

Workstationsarelocatedconsecutivelyinaline.

Canbebuildasacombinedsystemwithinclusionofindexingtableassemblymachines.

Asynchronous transport system One-laneortwo-lane

Verticalorhorizontal

Circleflowpossible(KARE)

Preciseandquickpositioningattheworkstationwithprecisepalletblockingsystem

Smooth,impactfreemotionsequence

Additionalworkingstationscanbeaddedeasilywithouthavingtodisassemblethetransportsystem.

Pallets Theproductisbeingassembledonapallettransportedbetweenworkstations.

Coding Mechanical

Atwo-positionsystemidentifyingpartswithdefect

Electronic

Enablescomplexinformationstorage.Apluralityofsignalsarerecordedallowingforidentificationoftypeofdefectontheworkpiece.

Signalread-outandencodingdeviceemitcontrolsignalanddirecttheprocess.Thepiececanbeexcludedfromtheprocessorredirectedacorrdingtotypeofmistake.

Samples of products Electricmotor

Washingmachinedoorblock

Heatingsparkplug

Hydrostat

Medicaltesttube

Pedalbox

· Whenover12workstationsarerequired· Whenmorepartswillbeassembledona

singleline· Freeaccesstoallworkstations· Easyfeedinganddeliveryofcomponents

1.91.8

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Rotary Indexing Table Assembly Machines

Workstationsarelocatedaroundarotaryindexingtable.

Automatedqualitycheckcanbepositionedonallworkstation.

Compositionoftwoormorerotaryindexingtablesallowsforcompactdesignandmoresubassemblystationswhenspaceislimited.

NC rotary indexing table Numericalcontrolledrotaryindexingtablethatallowsapplicationofmorethan12workstations.

Samples of products Windowfittings

Softclosingsystem

Heater

Connectors

· Appropriatewhenupto12workstationsarerequired

· Floorspacesaving· Highproductivity· Shortdeliverytimes

1.111.10

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Standard Modules

Rotary vibration feeder Rotaryvibrationfeedersensurecorrectandfluentproductflowandfeedingofworkstation.

Vibratorsdifferaccordingto:- dimensionsofprimarybasesof

vibratorsandthedosingdirection,- typesandsizesofbowls,- typesandsizesofnoiseinsulation,- typesandheightofbearers.

Linear vibration feeder VP-13 Forautomaticfillingofrotaryvibrationfeeders.

Thelevelofthefillingintherotaryvibrationfeederiscontrolledbythelevelprobe.

LinearvibrationfeederVP-13isusedforthelinetransportofdifferentparts.

Capacity20l

Line vibration feeder VP-06 LinevibrationfeederVP-06isusedasanextensionforaddingelementsfromtherotaryvibrationfeedertotheworkstation.

Motorised stores and elevators Forautomaticfillingofrotaryvibrationfeeder.

Thelevelofthefillinginthebowliscontrolledbythelevelprobe.

Thelevelprobeswitchesonorswitchesofftheelectricmotorofmotorisedstore.

Capacity motorised stores150l

Capacity elevators200l400l

Dosing modules DescriptionForautomaticdosingofscrewsfromrotaryvibrationbowlstoascrewdriverunit.

Thedosingmoduledependsonthetypeandthesizeofdosingandonthesizeofrotaryvibrationfeeder.

Packing routes Forhandlingofemptyandfullboxes.

Possibilityofinstallingoneorseveralpackingunitsusingawidebandtransporterthatsuppliesemptyboxesontothepackingroute.

· Standardpreassembledparts· Fasterconstructionandassemblyof

rotaryindexingtablesandassemblylines· Thepossibilityofsubsequentinstallation

intheline

1.131.12

Die Cast Technologies

Total in–house engineering expertise· Diecastmachinedesign

developmentandconstruction· Tooldesign,toolmakingand

sampling· Integrationofautomationand

roboticsintothediecastprocess· Componentre-engineering

capabilitiesavailable

Highly effective die casting machines· Fastcycling· Veryefficienttool/machine

combinations· Easytooperate· Fasttoolchanges

Multi-slide die cast tooling· In-housemulti-slidetooling

expertise· In-housetoolingfacility· Highprecision· Complexformcastings

Multi-slide die cast processes· Over-mouldingmachines· Wheelweightmachines· Multi-slidemachines· Automaticingotfeeders· In-processautomation

Custom die casting· Highqualitycomponents· Zinccomponentsfrom1gto1000g· Aluminiumcomponentsfrom1g

to1000g· Dimensionalconsistencyoverhigh

volumeproductionruns· Servicetailoredtoindividual

customerrequirements

Completemulti-slidediecastingsolutions

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Die Cast Technologies

CombiCasting - Zinc Over-Moulding

Combiover-mouldinguseszincandsteelrawmaterialstoproducecomponentsmadefromacombinationofbothmaterials.Intheover-mouldingprocessapre-formedsteelinsertisplacedintoamould,thenzincisinjectedintothemould,coveringallorpartoftheinsert.

Theresultant‘combi-style’productscanhavesignificantlyimprovedperformanceandfeatures.Also,rawmaterialcostsarereducedbythemeansofsubstitution,zincisreplacedwithsteel. ZincthreadSteelpin

Wheel Balance Weight Technology

Wecanprovideacompleterangeofproductionequipmentforthemanufactureofalltypesofbalanceweights:· castclip-onweights· allsteelclip-onweights· steeladhesiveweights· zincadhesiveweights

Themachinesarefastcyclingandhavehighoutputratescomparedtotraditionalbalanceweightmachinery.

Custom Precision Die Castings Titusdiecastingmachineshaveexcellentperformancecharacteristicswhichallowustoproduceanddeliverpartstothemostdemandingofqualitystandards.Wecanofferacustomdiecastingservicefromseverallocationsaroundtheworld.

Key features and advantages· highdimensionalaccuracy· complexformcastings· completerangeofpostcasting

operations· componentsfrom1gto1000ginzinc

oraluminium

· zincover-mouldingtechnology· customdiecastingservicetailoredto

individualcustomerrequirements

Build Quality Allcomponentsusedinthemanufactureofourmachinesarespecifiedandmanufacturedtothehigheststandards.

Allboughtincomponentsusedarebrandedproductsandarewidelyavailable.

Customisationofmachinespecificationtosuitcustomerneeds.

OurequipmentisbuiltbyqualifiedandexperiencedengineerswithinourISO9001:2008certifiedmanufacturingsystem.Allmachinesare‘wet’runandfullytrialledbeforetheyareshippedasareallofthemulti-slidetoolsweproduceensuringtroublefreestart-ups.

Product Overview and Process BenefitsMachines Manufacturing systems for the die

casting industry:

· Pneumaticmulti-slidemachines-2tonnelockingforce

· Hydraulicmulti-slidemachines–8tonnelockingforce

· Wheelbalanceweightsmachines· Over-mouldingmachines

Webelieveourrangeofmachinescoversalluserneedsfortheproductionofsmallzincdiecastingsandcanbeusedforcomponentmanufactureforabroadspectrumofindustries.

Multi Slide Die CastingTechnology

Ourmachineshaveupto6independentlyprogrammabletoolmovements;idealfortheproductionofsmallzincdiecastingswithcomplexforms.

Themulti-slideapproachenablescastingsofcomplexformstobeproducedandcaneliminatetheneedforsecondaryoperations.

Split Line Injection Optimise raw material and process energy inputs

Injectingzincatthetoolsplit-lineoptimisesprocessinputs.Lesszincisneededtomanufacturecomponentswhencomparedwithconventionalmachinesandimportantlylessenergyisrequiredtore-processsprues.

Castingyieldsareconsiderablybetterthanconventionaldiecastingsystems.Castingyieldsofupto90%ofrawmaterialarepossible.

Castingyield60%Castingyield90%

Machine Controls Allmachinesareequippedwithcontrolsystemsthatcontinuallymonitormachineperformanceinordertooptimiseproductionoutputs:· PCbasedtouchscreenoperator

interface· PLCbasedmachinecontrol

Thecontrolsystemincorporates:· ‘Live’processfeedbackaboutmachine

performance· Machinesetupandprogramming· Fullfaultanalysiswitherrormessaging

system· Machinecontrollerscanbenetworked

andmachineperformancecanberemotelymonitored

· Remotenetworksupport

2.32.2

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· Reliableandrobustmulti-slidediecastingmachines

· Highproductivityzincdiecasting· Compactandflexibledesign· Fastcyclingwithquicktoolchanges· Highqualitypartswithcomplexforms· Split-lineinjection

LamaCaster 65· Twotonneslockingforce· 65mmx65mmtooling· Shotweightupto60g

LamaCaster H100· Hydraulicmachine· Eighttonneslockingforce· 100mmx100mmtooling· 100mmx65mmtooling· Shotweightupto220g

Multi slide die casting technology Ourmachineshaveupto6independentprogrammabletoolmovementsidealfortheproductionofsmallzincdiecastingswithverycomplexforms.

Themultislideprocessenablesproductionofcomplexcomponentsandcaneliminatetheneedforsecondaryoperations.

Examples of castings

Technicaldetailsseepage2.9

· Fortheproductionofcomplextwo-materialcomponents

· Normallysteelinsertsandzinc· Fastfeedingofinserts· Highproductionoutputs· Combi-castingtechnologycanbe

usedinconjunctionwithLamaCaster65orH100machine

Zinc over-moulding

ZincthreadSteelpin

Over-mouldingcombineszincandsteelmaterialtoformacompletedpart.Theovermouldingprocessusesapre-formedsteelpartplacedintoamould.Thezincmaterialistheninjectedintothemould,coveringallorpartofthefirstpart.

Reengineeringofanexistingone-materialproductintoacombinedproductcanimprovetheproductfeaturesbasedondistinctcharacteristicsofthecombinedmaterialsaswellasreducedependencyonsinglematerial.

Examples of castings

Technicaldetailsseepage2.9

CombiDowel

Die Casting Machines Zinc Over-MouldingCombiCast Machines

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· Fortheproductionofzinc/leadwheelbalanceweightsfrom5gto250g

· Customisedtoindividualcustomerproductrequirements

· Compactandflexibledesign· Roboticclipfeedsystem· Consistentpartquality· Fastproductionrates

LamaCaster BW60 · Fortheproductionofweightsfrom5g

to60g· Productionratesofapproximately

1000partsperhour

LamaCaster BW30-2· Fortheproductionofweightsfrom5g

to30g· Twocavitysystemdeliveringoutputs

ratesofover2000partsperhour

LamaCaster BW250· Fortheproductionoftruckweights

upto250g

Wheel balance weight technology Wecanprovideacompleterangeofwheelbalanceweightssolutionstocustomerspecificdesign.

LamaCastertechnologyprovidesleadfreewheel:· Zinccastclip-onweights· Allsteelclip-onweights· Steeladhesiveweights· Zincadhesiveweights

Technicaldetailsseepage2.9

Wheel Balance Weights Machines

2.72.6

Titusdiecastingmachineshaveexcellentperformancecharacteristicswhichallowustoproduceanddelivertoourcustomerspartstothemostdemandingofqualitystandards.Wecanofferacustomdiecastingservicefromseverallocationsaroundtheworld.

Key features and advantages· Highdimensionalaccuracy· Complexformcastings· Completerangeofpostcasting

operations· Componentsfrom1gto1000gin

zincoraluminium· Zincovermouldingtechnology· Customdiecastingservicetailoredto

individualcustomerrequirements

Examples of castings

Technicaldetailsseepage2.9

Custom Die Casting

2.92.8

LamaCaster Machine Specification

Automatic Ingot FeederForcontrolledfeedingofzincingotsondiecastingmachines

Dimensions:Width:1000mmDepth:800mmHeightabovealloylevel:1200mm

Capacity: upto15ingots(approx.90kg)

Feed rate: Max.1ingot/min(6kg/min)

Melt potForuseonallTitusdiecastingmachines

Dimensions: Width:490mmLength:720mmHeight:360mm

Gooseneck - Injection unitForuseonallTitusdiecastingmachines

Multi-slide die casting tools Seepage3.5

Accessories and Spare parts

Die casting machines

Die casting machines for wheel balance weights

Zinc over moulding machines

LamaCaster 65

LamaCaster H100

LamaCaster BW60

LamaCaster BW30-2

LamaCaster BW250

Lama CombiCaster

Slider Movement/ Tool

No.ofslides 4 4 4 4 3 2

Max.stroke(theoretical) 40mm 50mm 38mm 38mm 40mm/900mm 40mm

Nominaldiesize 65x65mm 100x100mm 65x65mm 65x65mm 60x60mm/80x60mm

65x65mm

No.ofcavitiesintool 1 2 1

Melt Pot

Heaterpower 18kW 24kW 18kW 18kW 24kW 18kW

Meltrate 80kg/h 105kg/h 80kg/h 80kg/h 80kg/h 80kg/h

Meltpotcapacity 160kg 160kg 160kg 160kg 160kg 160kg

Pneumatics

Linepressure(max.) 8bar 8bar/120bar 8bar 8bar 8bar 8bar

Airconsumption(max.) 100m3/h 50m3/h 54m3/h 54m3/h 30m3/h 100m3/h

Capacityofairreservoires 18l 12l 18l 18l 18l 18l

Drycyclespeed(cycles/min.)

100 75 30 30 40 100

Injection

Injectionpistondiameter 25.4mm 25.4/40mm 25.4mm 25.4mm 50mm 25.4mm

Injectioncylinderdiameter 100mm 63mm 100mm 100mm 100mm 100mm

Max.injectioncylinderstroke

30mm 45mm 30mm 30mm 30mm 30mm

Max.shotweight(theoretical)

100g 360g 108g 108g 360g 100g

Max.recommendedshotweight

60g 220g 60g 60g 220g 60g

Nozzle

Heaterpower 500W 500W 500W 500W 500W 500W

Power Supply

Threephase 32amps400V 50amps400V 32amps400V 32amps400V 50amps400V 32amps400V

Cable 5x4mm(2) 5x6mm(2) 5x4mm(2) 5x4mm(2) 5x6mm(2) 5x4mm(2)

Notes: The LamaCaster

65isidealforthe

productionofsmall

parts.Ithasashot

weightofupto60g

andaclampingforce

of2tonnes.

The LamaCaster

H100isahydraulic

machinewithashot

weightof220gand

clampingforceof8

tonnes.

The LamaCaster

BW60isawheel

balanceweight

machineforthe

productionof‘clipon

weights’from5-60g.

Productionratesof

upto1200weights

p/hrarepossibleper

hour.

The LamaCaster

BW30-2isawheel

balanceweight

machineforthe

productionof‘clipon

weights’from5-30g.

Itstwocavityformat

makesitpossible

toproductionrates

ofupto2500parts

p/hr.

The LamaCaster

BW250wheel

balanceweight

machineisbased

uponthestandard

BW60machine

technology.However,

itisamorepowerful

machinethatisable

toproducewheel

balanceweightsup

to250g.

Lama CombiCaster

isazinc

over-moulding

machinecapable

ofcastingzinconto

componentsmade

fromanothermaterial

suchassteel.Tool

size:determined

byproducttobe

manufactured;max

shotweight:60g;

lockingforce:2t;

drycyclespeed:100

cyclespermin.

Tooling

Gravity tools for turbo chargers· Highproductivity· Excellentmechanicalpropertiesof

theproduct

High precision construction· Optimaltooldesign· Highproductivity· Reliabletoolperformance

Innovative turnkey solutions· Tailoredtouniquecustomerneeds· Highqualityofproductsmadeby

ourtools

Full support to our customers· Intheplanningprocess· Duringtheimplementationphases· Afterthetoolisinproduction

Tool service· Assistancetoimprovetools’

performance· Assistanceindevelopmentofnew

products’tools· Regularmaintenanceandservice

Engineeringandproductionoftoolingforvariousindustries

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Tooling

Technical GuideMarkets served

Automotiveindustry

Electric

Householdappliances

Metalworking

Toyindustry

Diecastingindustry

Automationsystems

Toolsfor:

· turbochargers:housings,coresandvolutes

· enginemounts· headlightsupports· hingesforautomobilehood· wheelbalanceweights(wheel

equipment)· motorcyclefrontforks:housingsand

cores· motorcycleenginecover

· axels· housings· contacts· supportsandhousingsforlights

· washingmachinedoorhinge

· furnitureconnectors· concealedhinges· dampers· wirejoiners

· manualtypewriter

· tools,meltpots,goosenecks

· standardmodulesandtransport· palletsforassemblylines

Design and building of tools Weconformtofollowingprinciplesandmethods:

APQP(advancedproductqualityplanning)andPPAP(productionpartapprovalprocess)–methodofapprovingproductionprocessthatiscapableofconsistentlyproducingaconformingproduct.

FMEA(failuremodeandeffectanalysis)ofproductsandprocesses

SMED(singleminuteexchangeofdie)

Software equipment Attoolconstructionanddesignweusethemostadvancedsoftwaresolutionsand3DCAD/CAMdesignsoftware.TheCADsoftwareusedisPro/EngineerandtheCAMsystemisMastercam.Thisallowsustoofferthehighestlevelofdesignqualityandbuildingofcustomizedtools.Optimaltooldesignandconstructionprovidehighproductivityandlonglifeofatool.

Manufacturing equipment Toolsaremanufacturedusingadvanced

CNCmachines:MahoDeckel,Charmilles,Agie,HauserandJung.

Weareequippedwitha3DDEAcoordinatemeasuringmachineforinspectionandMytutoyoopticalmeasuringmachine.

operation model manufacturerworkpiece

weight (max)

X max(mm)

Y max(mm)

Z max(mm)

4. os max(mm)

5. os  max(mm)

N max Control

CNCmillingVCP710DMU80P

MicronDeckel-Maho

1600800

710800

650700

450600

tablerotation

20.00018.000

TNC430TNC426

Coordinategrinding

S3 Hauser / 400 250 100 / / / CNC314

DieSinkingRoboform

200Charmilles 500 320 220 320 / / / Roboform

Wireerosion

ClassicChallenge

AgieAgie

450400

350500

250350

250250

7070

9090

 AgieVisionAgieVision

Profilegrinding

JF520MS Jung 50 450 175 250 / / / /

Measuringmachine

Gama1202 DEA / 1050 950 650 / / / /

DiesinkingRoboform

550SAgie 1600 600 400 450 / / /

FAWC180IWB

standard processing methods X max (mm) Ymax (mm) piece

Grinding

Surfacegrinding 750 250 1

Surfacegrinding 800 500 1

Surfacegrinding 250 500 1

Surfacegrinding     1

Milling

Millingmachine 900 350 5

Millingmachine 2000 700 1

CopyingMilling 360 200 1

Turning Lathe     2

Sawing Sawingmachines     1

Drilling

Precisedrilling 600 400 1

Drillingmachines     3

Auxiliarydrillingmachines     1

Sandblasting Sandblastingmachine     1

Operations

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High Pressure Die Casting Tools

· Highprecision· Highproductivity· Dimensionalconsistencyoverhighvolume

productionruns· Forthemanufacturingofcomponents

from1to1000g

Conventional tools Nr.ofslidesdependsonproductspecifics.

Formachineswithlockingforceupto120tonnesandmaxlinepressure300bar.

Tobeusedwithzincalloys.

Max. tool size800x600x600mm

Weight of castingsUpto1000g

Multi slide tools Upto5slides.

Formachineswithlockingforceupto2tonnesandlinepressureupto8bar.Tobeusedwithzinc,leadortinbasedalloys.

Max. tool size300x300mm

Weight of castingsFrom60to220g

Castings made by our tools wheelweightsforautomobilesandtrucks

furniturefittings

partsforelectricappliances

Gravity Die Casting Tools· Precisetoolingwithtighttolerances· Abilitytocastcomplexproductshapes· Dimensionalaccuracyandrepeatabilityof

castings· Thehighestlevelofflexibilityintool

construction

Gravity die casting tools Wespecializeindesignandconstructionofturbochargerhousings,coringandvolutes.

Max. tool sizeDependsoncustomerrequest

Weight of castingsUpto15kg

Aluminium castingsfrom our tools

turbochargercoresandhousing

motorcyclebackforkhousingsandcores

motorcycleenginecover

enginemount

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Stamping Tools· Highprecision· Longlifeexpectancy· Highproductivitylevels· Widerangeofapplicability

Progression tools Themostsuitablemethodofdesigningnewtoolsischosenonthebasisofcustomer’ssketchor3Dmodel.

Max. tool size2500x1000x700mm

Strip thicknessupto6mm

Transfer tools Designandconstructionincludestoolingandatransfersystem.

Protective hard coatings Toimprovetoollifeexpectancyandproductivity· Inhighlydemandingapplications· Onhighvolumetools

Max. tool size3000x1500mm

Strip thicknessupto2mm

Deep drawing stamping tools Weadvisethemostsuitablenumberoftoolstepstoensure:· Goodperformance· Longlifeexpectancy· Highproductquality

Max. tool size2500x1000x700mm

Strip thicknessupto2mm

Designandmanufactureoftoolsforcoldbendingofsheetmetal.

Castings made by our tools Toolsforfurniturefittings,automotiveindustryandotherindustries

Plastic Injection Mould Tools

· Highproductionrates· Repeatablehightolerances

Toolsforproductionofpartsfromthermoplastics.

Max. tool size1000x1000mm

Thermoplastic products madeby our tools

Plasticpartsforhouse-holdappliances,automotiveproducts,furniturehardware,electroindustry

3.73.6

Titusonic Technology

Revolutionary ultrasonic fastening· Faster· Cleaner· Stronger

Advantages over traditionally glued dowels· Bondsinthreetofourseconds· Exceptionalstrength

Quality assured· TheTitusonicprocessutilizesa

StatisticalProcessControl(SPC)tomonitorperformance

· Eachpressingisrecordedandcanbecheckedforqualityreasonsatanytime

Can be applied to most wood based materials· MDF,HDF· Chipboard· Mostsolidwoods· Plywood· FramelessHCB

HCB fastening with Ultrasonics· Doesn’trequireinnerframefor

fasteningstrenght· Canbeappliedinrandompositions· Canbetailoredtoanchormost

conventionalfittings

Cleanandfastassemblyoffurniturecabinets

Rigidcabinetassembly

FramelessHollowCoreBoardassembly

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The Fastening Revolution Titusonic®

Cabinet Assembly

TechnologyTitusonic® IsapartoftheTitusGroupwhichhas

beeninvolvedindesignandmanufactureofconnectorsforthefurnituremarketforover30years.Titusonic®productsarebasedontherevolutionaryWoodWelding®fasteningprocessforultrasonicallybondingwoodmaterialswithouttheuseofadhesives,providing

Exceptional strengthSpeed of fastening

TheadvancedprocesscanbeadaptedintomanyproductcategorieswiththefirsttwoindustrialapplicationsinwoodtechnologybeingTitusonic®cabinetfastening(SonicRivet)andTitusonic®HollowCoreBoard(HCB)fastening,jointlydevelopedwithandlicensedfromWoodWeldingSA,Switzerland.

Ultrasonic process WhenusingtheWoodWelding®processultrasonicenergyofapproximately20.000cyclespersecondisapplied.Addingpressuretotheprocess,theliquifiedplasticconnectorelementisforcedintothewoodutilisingthenaturalporosityofmostwoodbasedmaterialssuchaschipboard,MDF,HDFandplywood.Mostsolidwoodscanalsobeusedwiththisprocess,whichtakesonlysecondstocomplete.

Traditionallywoodproductsarejoinedtogetherusingmechanicalfastenerssuchaswoodendowelsandglue,screwsorotherconnectingfittings.Howeverthesemethodsproducetheirownproblems,whicharelargelyresolvedbytheuseofWoodWelding®technology.Ittakesfasteningofwoodproductsintothe21stcenturywithaprocesswhichcanbelikenedtoweldingofsteelincarmanufactureandshipbuilding.

Ultrasonic fasteningTitusonic®

Sonic RivetTheTitusonic®SonicRivetreplacesthecommonlyusedwoodendowelandglueintheconstructionofcabinetsandotherfurnitureproducts.

Fastening process TheWoodWelding®processusesaplasticdowel–Titusonic®SonicRivet,whichissimplyinsertedinoneside(noglue)andthepanelspre-assembledandthenplacedinthepress.

Pre-assemble the cabinetand place it into the press

Pressureisappliedtothejointwhilsttheultrasonicenergyisactivated.Theprocesstimeisabout1-2secondsduringwhichtimetheplasticdowelmeltsonlyattheendsandtheplasticintegrateswiththechipsintheparticleboardsothatitbondstheboardstogether.

Ultrasonic energy bondsthe boards together

Thereisthenaveryshortdwelltimeofabout2secondswhenthedowelshrinksinlengthsoastoprovideanadditionalclampingforce(pullingtogetherofthejoint).Thecabinetcanthenexitthepressandisatfullstrengthsoitcanbehandledinanormalwayandindeedinstantlypackedanddespatchedtothecustomer.

After 2 seconds of dwell timethe cabinet can exit the press

Sonotrode

ParticleboardSonicRivet

Sonotrode

ParticleboardSonicRivet

Sonotrode

Particleboard

SonicRivet

4.34.2

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Titusonic® Sonic Rivet

TheTitusonic®SonicRivetor“HiddenDowel”hasfourkeyadvantagesovertraditionalmethodsofcabinetassembly.Itis:

Quicker

Thecompletecycletimethroughaproductionpresscanbeimprovedbybetween3and6times.Thedwelltimeinatraditionalpresscanbebetween20and60secondswaitingforthegluetogooffsufficiently.ThedwelltimeforthenewTitusonic®dowelisabout2seconds.Thedifferenceismadeupofdeliveryandexittimesfromthepresswhicharenotalteredbythisprocess.

Stronger

Theproductisapproximately30%strongerthanitstraditionalwoodendowelrival.

Cleaner

Nomoreglue!Thissimplifiesesmachineryandeliminatescleandownatendofshift.Muchfurnitureneedscleaningofgluewhichhasspread.

Repeatable / Measurable

Thenewproductisanengineeredprocess.Theoldproductiswoodandgluewhichvariesaccordingtoanumberoffactors.Thenewproductismorereliable,repeatable,withperformancethatismorerecordable,measurableandtraceableforqualitypurposes.

Titusonic® Sonic Rivet

Madeofplastic

Ø6x30 SR 0716

Ø6x40 SR 0726

Ø8x30 SR 0712

Ø8x40 SR 0725

Ligmatech MDE120 cabinet press with ultrasonics

Dimensions (mm) Item number

Sonotrode

ParticleboardSonicRivet

Sonotrode

Particleboard

SonicRivet

Sonotrode

Particleboard

SonicRivet

4.54.4

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Gateway 1000/2000Titusonic® table pressfor small volume application

Sonic InsertSpoked

Madeofplastic

Ø25x30xM5 SI 0609

Ø25x50xM6 SI 0603

Ø40x50xM6 SI 0619

Ø40x50xM8 SI 0622

Sonic InsertRound

Madeofplastic

Ø25x19xM5 SI 0616

Ø25x22xM5 SI 0611

Ø25x30xM5 SI 0610

Ø25x50xM6 SI 0602

Ø40x50xM6 SI 0618

Ø40x50xM8 SI 0621

Sonic InsertCam house

Madeofplastic

Ø18x38 SI 0608

Sonic InsertDowel mount

Madeofplastic

Ø10x38 SI 0607

Titusonic® Sonic Insert

Hollowcoreboards(HCB)haveslowlybeenintroducedintofurnitureoverthelast15yearsandafewleadingmanufacturershaveinvestedheavilyintheproductionanduseofthisnewtypeoflightweightpanel.ThesefirstHCBproductionlinesdemandtheuseofaframetosupportandseparatethethinpanelsurfacesandtoenableedgebandingtobeappliedwithconventionalmachines.Theseframesalsoenabletheuseofconventionalhardwaresuchasassemblyfittings,hingesanddrawerrunnerswhichcanbeattachedtothem.Howevertheframesareexpensivetofabricateandheavy,sodefeattheprimebenefitofHCBwhichistoprovideapanelwhichisaslightaspossible.

Frameless HCB

ThetwomainproblemsintheuseofframelessHCBare:

· How to apply an edge

· How to assemble the boards and fasten fittings into them

Titusonic®isofferingarevolutionaryfasteningsolution–WoodWelding®Technology.TheprocessfocusestheultrasonicenergyontospecificlocationsonaplasticinsertorfittingsothatwithappliedpressureitmeltsintotheporoussurfacesoftheHCB,atboththetopandbottomofablindhole(seeillustration)inabout1secondandthensolidifiesin1-2secondsmore.Theprocessisfast,consistentlygivesstrongresultsandeliminatestheneedforglue.ThisprovidestheultimatesolutionasTitusonic®insertscanbeplacedinrandompositionsonaHCBpanelprovidingtheflexibilitythatfurnituredesignersrequire.

Weeke ABL210 stop-go line for drilling and insertion of Titusonic® HCB inserts

Dimensions (mm) Item number

Sonotrode

Sonicinsert

HollowCoreBoard

Sonotrode

Sonicinsert

HollowCoreBoard

Sonicinsert

HollowCoreBoard

4.74.6

The Titus Group Profile

Titus Group Strategy Fully Integrated ManufacturingExperienceandresourcestosupportallphasesoftheproductlifecycle

VisionTheworld’sbestengineeringforsmallcomponents 

MissionToprovidemanufacturerswithcomponentssolutionsthatimprovecompetitiveness

Titus Business Philosophies and Principles· Gaintotalknowledgeofour

customersandtheirmarkets· Focusonidentifyingandcreatinghigh

volumecomponentniches· Meetourcustomersexpectations

withglobalconsistency· Buildlongtermassociationswith

customers,suppliers,colleaguesandshareholders

Titus Technologies· Automationsystems· DieCastTecnologies· Tooling· Ultrasoundfasteningtechnology

Titus Components· Dampers· Automotivecomponents

Titus Furniture Hardware· Connectors· Concealedhinges· Softclosingsystems

5.35.2

Smal

l pre

cisi

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ompo

nent

s

Furniture hardware

Die casting

Wheelweights

Tools

Connectors Titusonic

Assemblysystems

Hinges

DampersFastfit

machine

Technologies

Product designDesignandengineeringofuniquecomponents

High volume componentsManufactureofhighvolumeprecisioncomponentsofconsistentquality

Global manufacturing capabilitiesGlobalmanufacturingcapabilityandsupportofTitusGroupCertifiedaccordingtoISO9001:2008and14001:2004

Manufacturing operationsAllkeytechnologiesandservicesrequiredforhighvolumeproductionofsmallcomponentsavailablein-house

Diecasting

Surfacetreatment

Stamping

Heattreatment

Moulding

Assembly

Forging

Bagging

TechnologiesUniquesolutionstoimproveproductivityandproductquality

Diecastingmachines Tools

Assemblyline Ultrasoundfastening

Quality

WebelievethattheTitusGrouplMissionisachievedmosteffectivelythroughthemanagementofourdesign,manufacturingandserviceactivitiesinconformancewiththeinternationallyrecognisedISO9001:2008standardforqualitymanagement.

Qualityhasabroadmeaningforus:itisourguidetotheselectionofmaterials,work,processes,internalrelationsandcooperationwithourpartners.

EnvironmentOurpolicyistoensurethatallouractivitiesconformtoanenvironmentalmanagementsystemwithintheguidelinesoftheInternationalStandardISO14001:2004.MeasurestopreventorminimisetheimpactsouractivitiesmayhaveontheenvironmentareintegratedwithinallTitus+Lama+Huwilbusinessfunctions.

Workingwithintheframeworkofourenvironmentalpolicyweaimfor:· Inclusionofthebestavailable

technologiesintheproductionprocess· Minimisingtheuseofspace,natural

resources,energyandemissions· Wastemanagement

info@titusplus.comwww.titusplus.com

Global PlayerWorldwide Design, Manufacturing and Distribution Capabilities

Titus TechnologiesLama Avtomatizacija d.o.o.Dekani5SI-6271DekaniSlovenia+38656690432+38656690431Fax

OthercontactsinEuropeTitusPlus d.o.o.Dekani5SI-6271DekaniSlovenia+38656690213+38656690205Fax

Lama d.d. DekaniDekani5SI-6271DekaniSlovenia+38656690213+38656690205Fax

Titus Tool Company Ltd.10BlackburnIndustrialEstateEnterpriseWaySherburninElmetLS256NAUnitedKingdom+441977682582+441977680481Fax

Titus Polska Sp. z o.o.ul.Stefańskiego17APL-62-002SuchyLas/PoznańPoland+48618115402Phone/Fax+48618115684Phone/Fax+48618219362

CRO-LamaRakitska10aRakitjeHR-10437BestovjeCroatia+38513323033+38513323233Fax

AsiaTitus Tool Co. Pte. Ltd.Blk35#05-04AMarsilingIndustrialEstateRoad3Singapore739257.+6563833922+6563833178Fax

Titus Furniture Fitting Trading Shenzen Ltd#6TurboLogisticsCenter4thfloorRoom406ShihuaRoadFutianFreeTradeZoneShenzenChinaPc518038+8675583480916Phone/Faxx

AmericaTitus Tool Co. Inc.8005thAvenueSuite4100Seattle,WA98104USA8007621616tollfree+12538722829+12538722827Fax

HeadquartersTitus International Ltd10BrookBusinessCentreCowleyMillRoadUxbridge,MiddlesexUB82FXUnitedKingdom+441895203730+441895252793Fax

5.55.4

CRO-Lama

Titus Tool Company LtdTitus International Ltd.

Titus Furniture FittingTrading (Shenzhen) Ltd.

Titus Tool Company Pte.

Titus Tool Company Inc Titus Polska Sp. z o.o.

Lama d.d. DekaniTitusPlus d.o.o.Lama Avtomatizacija d.o.o.

Important Information

General Terms and ConditionsTermsandconditionsofsaleofitemsfromthecataloguearesubjecttovalidGeneralTermsandConditionsofLamaAvtomatizacijad.o.o.whicharepublishedonwww.titusplus.com.

Product InformationThedetailsandinformationstatedintheproductcatalogueshallonlybedeemedlegallybindingelementofanycontractwiththecustomeronlyifthecontractexpresslyreferstosuchdetailsandinformation.

Intellectual PropertyTitusInternationalreservesallintellectualpropertyrightsworldwideforallinformationcontainedinthiscatalogue.

TrademarksTitusandTitusonicareregisteredtrademarksofTitusInternationalLtd.LamaisaregisteredtrademarkofLamad.d.Dekani.WoodweldingisaregisteredtrademarkofWWSA.