emergency brakes s / ds range

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Emergency brakesS / DS range

S9 SH S/DS

20 SH

S/DS

30 SH

S/DS

50 SH

S/DS

60 SH

S/DS

130 SH

S/DS

190 SH

S/DS

300 SH

S/DS

400 SH

Braking force [kN] 9 20 30 50 60 130 190 300 400

Release pressure [bar] 60 100 120 160 180 200 200 200 200

Disc thickness [mm] ¹ 20 30 30 30 30 20 25 30 30

Weight S range[kg]

(With bracket )24 95 95 95 95 195 330 625 880

Weight S range [kg]

(Without bracket )19 67 67 67 67 125 210 405 565

Weight DS range [kg] - 80 80 80 80 140 237 425 650

(1) minimum thickness for the DS range

The S/DS range benefits of the ATV's long experience in industrial brakes, and reflects the state of the art in the field of emergency braking. These brakes are fail-safe, the clamping force is thus produced by spring washers, while the brake release occurs by means of an hydraulic pressure. These brakes provide emergency braking functions, generally on the low speed shaft of a drive. They so prevent every accident caused by a breakage in the drivetrain, by acting closest to the load, for instance on a brake disc which is flange-mounted on a hoist drum. This complete range may be fitted with an hydraulic power pack, factory piped and wired. These executions with integrated power pack (SHCI version) provide to the crane builder and the end-user as well a factory tested, reliable and autonomous product. The braking force can be factory adapted, over a setting range spreading out from 60 to 100% of the nominal value. Two types of brake assembly are available : The DS brakes are constituted of two half-calipers facing each other. The central bracket is fixed, the pad gap is maximized. These brakes can be adapted to any disc thickness. The S brakes are floating calipers constituted of one half-caliper and a slide movable on its bracket. For a given size, the S version provides the same force as a DS one. This caliper can so follow the disc axial run-out, either due to its own manufacturing tolerance or to its thermal and under load deformation. This solution makes it possible to optimize the sizing of emergency brakes for heavy-load cranes or for big diameter discs, while avoiding an early wear of the brake linings.

FAIL-SAFE DISC BRAKE

Spring applied - Hydraulic release

Instruction handbook nr 265

¹ Caliper orientation to be defined as per leaflet nr 224

Power pack definition: see leaflet nr 262

Technical features: Working conditions :

Braking force²: kN 9 Ambient temperature: -20° / +60°C

Total gap between pads and disc (nominal value): mm 1 Humidity: < 90 %

Response time: s 0,2

Release pressure: bar 60 Monitoring switches:

Maximal pressure: bar 80 240V 1,5A AC ; 250V 0,1A DC

Displaced volume for complete release: cm³ 12 Wire 5 x 0.75mm², length 2m., Øext 7.5mm

Disc thickness: mm 20 IP67 protection

Weight: kg 24

² Braking torque loss at 1mm pad wear: 8% Options :

- Integrated power pack

Braking torque : Cf [Nm] = 9 x Rf - Floating caliper alone delivered (no bracket)

Braking radius Rf [mm] = (ØD/2) -35 - Reduced closing time

Torque increase by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)

- Seawater execution

Lifting ring not supplied - Low temperature execution

- Off-shore certifications

Fixation : 4 screws M16 class 8.8 (not supplied) - ATEX certifications for explosive atmospheres

Cs : 190 Nm ±10% µ 0,15

Calculation notes or 3D models available on request

2015-03 12721-FT2

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S9 SH

Oil port 1/8'' BSP + bleeding screw on the opposite side ¹

Brake release and pad wear monitoring switches



Instruction handbook nr 265 3 mm max. 3 mm max.

¹ Caliper orientation to be defined as per leaflet nr 224 Disc position vs. brake support


Technical features: S30 SH S20 SH Working conditions :

Braking force²: kN 30 20 Ambient temperature: -20° / +60°C

Total gap between pads and disc (nominal value): mm 1 1 Humidity: < 90 %

Response time: s 0,2 0,2

Release pressure: bar 120 100 Monitoring switches:

Maximal pressure: bar 150 130 240V 1,5A AC ; 250V 0,1A DC

Displaced volume for complete release: cm³ 15 15 Wire 5 x 0.75mm², length 2m., Øext 7.5mm

Disc thickness: mm 30 30 IP67 protection

Weight: kg 95 95

² Braking torque loss at 1mm pad wear: % 6 10 Options :


Braking torque: Cf [Nm] = Braking force x Rf - Floating caliper alone delivered (no bracket)

Braking radius: Rf [mm] = (ØD/2) -67 - Reduced closing time



Lifting ring included - Low temperature execution

Right hand or Left hand mounted - Off-shore certifications


Cs : 370 Nm ±10% µ 0,15


2015-03 12516-FT2

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S30 SH / S20 SH

Oil port 1/4'' BSP + bleeding screw on the opposite side¹

Hand release nut and readjustment screw

Pad take out zone

Left-hand mounting is shown







Technical features: S60 SH S50 SH Working conditions :

Braking force²: kN 60 50 Ambient temperature: -20° / +60°C

Total gap between pads and disc (nominal value): mm 1 1 Humidity: < 90 %

Response time: s 0,2 0,2

Release pressure: bar 180 160 Monitoring switches:

Maximal pressure: bar 200 180 240V 1,5A AC ; 250V 0,1A DC

Displaced volume for complete release: cm³ 15 15 Wire 5 x 0.75mm², length 2m., Øext 7.5mm

Disc thickness: mm 30 30 IP67 protection

Weight: kg 95 95

² Braking torque loss at 1mm pad wear: % 7 8 Options :


Braking torque: Cf [Nm] = Braking force x Rf - Floating caliper alone delivered (no bracket)







Cs : 370 Nm ±10% µ 0,15


2015-03 12509-FT2

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S60 SH / S50 SH




Pad take out zone















Weight: kg 195



Braking torque: Cf [Nm] = 130 x Rf - Floating caliper alone delivered (no bracket)


Torque increases by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)





Cs : 370 Nm ±10% µ 0,15


2015-03 12708-FT2

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S130 SH


Hand release and readjustment screw behind cover


Pad take out zone















Weight: kg 330



Braking torque: Cf [Nm] = 190 x Rf - Floating caliper alone delivered (no bracket)







Cs : 630 Nm ±10% µ 0,15


2015-03 12712-FT2

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S190 SH


Pad take out zone

Hand release and readjustment screw behind cover



FAIL-SAFE DISC BRAKESpring applied - Hydraulic release

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S300 SH

Brake release and pad

wear monitoring

switches


Oil port3/8'' BSP +bleeding screw on the opposite side¹

Hand release andreadjustment screwbehind cover

Pad take out zone

Instruction handbook nr 227 9 mm max. 9 mm max.¹ Caliper orientation to be defined as per leaflet nr 224 Disc position vs. brake support Power pack definition: see leaflet nr 262

Technical features: Working conditions :Braking force²: kN 300 Ambient temperature: -20° / +60°CTotal gap between pads and disc (nominal value): mm 1 Humidity: < 90 %Response time: s 0,2Release pressure: bar 200 Monitoring switches:Maximal pressure: bar 230 240V 1,5A AC ; 250V 0,1A DCDisplaced volume for complete release: cm³ 70 Wire 5 x 0.75mm², length 2m., Øext 7.5mm Disc thickness: mm 30 IP67 protectionWeight: kg 625

² Braking torque loss at 1mm pad wear: 9% Options :- Integrated power pack

Braking torque: Cf [Nm] = 300 x Rf - Floating caliper alone delivered (no bracket)Braking radius: Rf [mm] = (ØD/2) -107 - Reduced closing timeTorque increases by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)

- Seawater executionLifting ring included - Low temperature executionRight hand or Left hand mounted - Off-shore certificationsFixation : 6 screws M30 class 8.8 (not supplied) - ATEX certifications for explosive atmospheresCs : 1200 Nm ±10% µ 0,15


2014-04 12660-FT22014-04 12660-FT2


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S400 SH

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Hand release andreadjustment screwbehind cover

Oil port3/8'' BSP +bleeding screw on the opposite side¹


Pad take out zone

Instruction handbook nr 246¹ Caliper orientation to be defined as per leaflet nr 224 12 mm max. 12 mm max.Power pack definition: see leaflet nr 262 Disc position vs. brake support

Technical features: Working conditions :Braking force²: kN 400 Ambient temperature: -20° / +60°CTotal gap between pads and disc (nominal value): mm 2 Humidity: < 90 %Response time: s 0,3Release pressure: bar 200 Monitoring switches:Maximal pressure: bar 230 240V 1,5A AC ; 250V 0,1A DCDisplaced volume for complete release: cm³ 150 Wire 5 x 0.75mm², length 2m., Øext 7.5mm Disc thickness: mm 30 IP67 protectionWeight: kg 880

² Braking torque loss at 1mm pad wear: 7% Options :- Integrated power pack

Braking torque: Cf [Nm] = 400 x Rf - Floating caliper alone delivered (no bracket)Braking radius: Rf [mm] = (ØD/2) -130 - Reduced closing timeTorque increases by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)

- Seawater executionLifting ring included - Low temperature executionRight hand or Left hand mounted - Off-shore certificationsFixation : 8 screws M36 class 8.8 (not supplied) - ATEX certifications for explosive atmospheresCs : 2200 Nm ±10% µ 0,15


2014-04 12662-FT22014-04 12662-FT2


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DS30 / DS20 SH

Bracket

Brake release and pad wear monitoring switches (per half-caliper)

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bleeding screw on the opposite side¹ (per half-caliper)

Optional set of bolts

Pad take out zone

Instruction handbook nr 165¹ Caliper orientation to be defined as per leaflet nr 224

Support Disc Power pack definition: see leaflet nr 262

Technical features: DS30 SH DS20 SH Working conditions :Braking force²: kN 30 20 Ambient temperature: -20° / +60°CTotal gap between pads and disc (nominal value): mm 2 2 Humidity: < 90 %Response time: s 0,2 0,2Release pressure: bar 120 100 Monitoring switches:Maximal pressure: bar 150 130 240V 1,5A AC ; 250V 0,1A DCDisplaced volume for complete release: cm³ 25 25 Wire 5 x 0.75mm², length 2m., Øext 7.5mm Min. disc thickness E: mm 15 15 IP67 protectionWeight: kg 80 80

² Braking torque loss at 1mm pad wear % 4 6 Options :- Mounting kit (screws, nuts, washers)

Braking torque: Cf [Nm] = Braking force x Rf - Brake supportBraking radius: Rf [mm] = (ØD/2) -65 - Reduced closing timeTorque increase by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)

- Seawater execution2 off lifting rings included - Low temperature execution

- Off-shore certificationsFixation : 4 screws M20 class 8.8 (not supplied) - ATEX certifications for explosive atmospheresCs : 286 Nm ±10% µ 0,10


2014-04 12516-FT1

Support drill drawing


2014-04 12516-FT1


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DS60 / DS50 SH


Bracket

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Oil port 1/4'' BSP +bleeding screw on the opposite side¹ (per half-caliper)

Pad take out zone


Instruction handbook nr 165¹ Caliper orientation to be defined as per leaflet nr 224


Technical features: DS60 SH DS50 SH Working conditions :Braking force²: kN 60 50 Ambient temperature: -20° / +60°CTotal gap between pads and disc (nominal value): mm 2 2 Humidity: < 90 %Response time: s 0,2 0,2Release pressure: bar 180 160 Monitoring switches:Maximal pressure: bar 200 180 240V 1,5A AC ; 250V 0,1A DCDisplaced volume for complete release: cm³ 25 25 Wire 5 x 0.75mm², length 2m., Øext 7.5mm Min. disc thickness E: mm 15 15 IP67 protectionWeight: kg 80 80

² Braking torque loss at 1mm pad wear % 4 5 Options :- Mounting kit (screws, nuts, washers)

Braking torque: Cf [Nm] = Braking force x Rf - Brake supportBraking radius: Rf [mm] = (ØD/2) -65 - Reduced closing timeTorque increase by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)

- Seawater execution2 off lifting rings included - Low temperature execution

- Off-shore certificationsFixation : 4 screws M20 class 10.9 (not supplied) - ATEX certifications for explosive atmospheresDS50 : Cs : 420 Nm ±10% µ 0,10 DS60 : Cs : 440 Nm ±5% µ 0,10 Calculation notes or 3D models available on request

2014-04 12509-FT1



2014-04 12509-FT1













Min. disc thickness E: mm 20 IP67 protection

Weight: kg 140


- Mounting kit (screws, nuts, washers)

Braking torque: Cf [Nm] = 130 x Rf - Brake support




Including 2 pairs of shear pins Ø30g6 - Low temperature execution

2 off lifting rings included - Off-shore certifications


Cs : 930 Nm ±10% µ 0,15


2015-03 12708-FT1

www.atv.fr

DS130 SH


Bracket

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Oil port 1/8'' BSP + bleeding screw on the opposite side¹ (per half-caliper)


Pad take out zone














Weight: kg 237










Cs : 1380 Nm ±10% µ 0,15


2015-03 12712-FT1

www.atv.fr

DS190 SH


Bracket

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Hand release and readjust-ment screw behind cover

Pad take out zone Brake release and pad

wear monitoring switches (per half-caliper)



FREIN A DISQUE DE SECURITE













Weight: kg 425










Cs : 1950 Nm ±5% µ 0,10


2015-03 12660-FT1

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DS300 SH

Bracket

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Pad take out zone

















Weight: kg 650










Cs : 4100 Nm ±5% µ 0,10


2014-04 12662-FT1

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DS400 SH

Bracket

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Pad take out zone

CRANES - HOISTING DEVICESFRANCE EIFFAGE CONSTRUCTION METALLIQUE - REEL - ADC - NFM - KONECRANES - SOMDEL -

SEVAL - COMETE - JOSEPH PARIS - CEGELEC - CMI - MC LEVAGE - MANITOWOC CRANE CARE

GERMANY KRANBAU KÖTHEN - STALVOSS - NOELL - KRAFOTEC - BRUNNHUBER - DEMAG CRANES - UTRANS

ITALY ANSALDO - DEMAG - ITALIMPIANTI - TECHINT - BONFANTI SIDER PIOMBINO - ALMICI - MELONI - TENOVA - ITALGRU

AUSTRIA ING. VOITH TRAUNASIA DHHI GROUP

WIND & WATER TURBINESFRANCE ALSTOM OCEAN ENERGY - SABELLANEDERLAND TOCARDOGERMANY ENERCON

PORT CRANESFRANCE PHB - SOMDEL - POTAIN HARBOURS : NANTES - ST NAZAIRE - LORIENT - BREST - MARSEILLE - SETE - LE HAVRE

- LA ROCHELLE - DIEPPE - CHERBOURG - LILLE - STRASBOURG - TOULON - BORDEAUX - CAEN - FOS SUR MER

GERMANY HAMBURG - BREMEN - MAINZMAROCCO CASABLANCAALGERIA ALGER - SKIKDA - ANNABATURKEY ISTAMBUL

SPECIAL MACHINESFRANCE POURTIER –FIVES STEIN - SIDEL - FIVES CAIL BABCOCK - CEGELEC - SIEMENS VAI - SETIC

MILTEC - BAUDIN CHATEAUNEUF - SAPELEM - BROCHOT - MARCEAU AMALRIC - CNRS - GED - ADREM - AREVA VINCI

GERMANY AUGUST MÖSSNERGREECE GEFYRA - TENOVAITALY TENOVA

RAIL / ROAD INDUSTRYFRANCE RATP - SNCF - POMA OTIS - AREVA - EUROVIA - COLAS RAIL - RAZEL BEC

STEELWORKSFRANCE ARCELOR MITTAL - CONSTELLIUM - AUBERT ET DUVAL –ASCOMETAL - UGITECH

- SALZGITTER MANNESMANN PRECISION - NEXANS - CREUSOT FORGES - INDUSTEEL - FERROPEM

ITALY DALMINE - ILVA - AST - ARCELORMITTAL PIOMBINO - DANIELI - RIVA - ITALSIDER

GERMANY ARCELORMITTAL BREMEN - SAARSTAHL - ARCELORMITTAL HAMBURG - SALZGITTER FLACHSTAHL BES RIVA STAHL

SWEDEN AVESTA - SSAB - SANDVIKENNEDERLAND TATASTEEL IJMUIDENBELGIUM ARCELORMITTAL - INDUSTEEL - UGINE ALZLUXEMBURG ARCELORMITTAL ALGERIA ARCELORMITTAL ALGERIESPAIN ARCELORMITTAL SAGUNTOIRAN MOBARAKEH STEEL

MISCELLANEOUSFRANCE RENAULT - PSA - MICHELIN - FCB - AREVA - ARCELOR –- PLACOPLATRE - DMS - CALCIA -

COFELY ENDEL - CREUZET AERONAUTIQUE - SOMAB - GOODYEAR DUNLOP

CONVEYORSFRANCE KOCH - SOMDEL - RBL REI - CLAUDIUS PETERGERMANY FAM - VOITH TURBOAUSTRALIA YALLOURN - COMALCO - BARCLAY MOWLEM - BHP

ENERGYFRANCE EDF - GDF - CNR - COFELY - INCINERATION FACTORY - CNIM - IPXIII - ANDRA - NOVERGIECHINA DAYA BAY - SHANXIA WATER CONSERVANCY - HAI YANG NPP

MARINE - OFF SHOREFRANCE NFM - COMEX - FLEXI-FRANCE - KLEY FRANCE - REEL IMECAITALY SAIPEM - REMACUT - REMA ENGINEERING - FINCANTIERINEDERLAND ERS - HUISMANGERMANY BLOHM & VOSS - LÜRSSEN WERFT

PAPER INDUSTRYFRANCE ALLIMAND - PROCOAT - SMURFIT SOCAR - PAPETERIE PONT DE CLAIX - AUSSEDAT REY

ROPEWAYSFRANCE POMAGALSKI - GIMAR MONTAZ MAUTINO - SEIREL - LST ROPEWAYITALY LEITNER - GRAFFER - GARAVENTA

DEFENCE INDUSTRYFRANCE DGA - DCNS - NEXTER SYSTEMS - THOMSON CSF - MARINE NATIONALE - ARMEE DE L’AIR -

ESID

Nr. 0016921-00 – ISO 9001-2008

Abstract of references

Sales & Design OfficeParc du Saint Laurent. Bat Montréal54, route de Sartrouville - 78230 LE PECQ (FRANCE)Tél : +33 (0)1 30 15 41 00 - Fax : +33 (0)1 30 15 41 19www.atv.fr - e-mail : [email protected]

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emergency brakes s / ds range

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