© eurodia industrie 84120 pertuis - france strictly ......• analytical equipment : hplc waters...
TRANSCRIPT
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France Strictly confidential
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Eurodia designs and realizes complete process solutions,
in the field of purification and fractionation.
Strictly confidential
KEY FIGURES
Set up: 1988
Capital: Founder & Executive team
Shareholder : Mitsubishi Chemicals
Total Staff: 75
R&D: 15% of expenditures dedicated to R&D
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Russia
China
MCAS
EURODIA HEADQUARTERSin Pertuis – S/E of France
INTERNATIONAL ORGANIZATION
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Valorization of whey Proteins fractionation Milk standardization
Tartaric stabilization of wines and juices pH adjustment of wines and juices Alcohol removal of wines
DAIRY INDUSTRY
WINE AND JUICE INDUSTRIES
Liquid sugar production Demineralization, clarification & decoloration of syrups Purification of specialty sugars and polyols Production of glucose & fructose and oligosaccharides
STARCH AND SUGAR INDUSTRIES
OUR APPLICATIONS
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
OUR APPLICATIONS
Demineralization & separation of amino acids Purification & deacidification of organic streams Production of organic acids
BIOTECH
Petrochemistry Lithium production Purification of solvent Production of acid and base from salts Electroless nickel plating industry
CHEMICAL INDUSTRIES
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Relying on 25 years of experience in process solutions for purification,
EURODIA is launching its new trade name...
Membrane filtrations
IEX – IEX
Chromatography
COMPLETE
PROCESS
SOLUTIONS
IN BIOTECH INDUSTRY...
Strictly confidential
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
FERMENTATION
First Generation(Glucose / Saccharose)
Second Generation(Cellulose)
Sugarspurification
DSP
CONCENTRATION
Food applications
Polymers (Plastics)
Bio-Chemistry(solvents, detergents,
Etc…)
Ligninvalorization
Cellulose hydrolysis
IN GREEN CHEMISTRY
Strictly confidential
IN BIOTECH INDUSTRY...
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France8 8
Centrifugation,Earth filters , MF/UF
Chemicals : solvants, Acids, BasesIEX / CHROMATOGRAPHY
ED/ BIPOLAR ED / NF
EVAPORATION / CRISTALLIZATION
FERMENTATIONSTEEPING - MILLING
CLARIFICATION : Solids/Liquid
PURIFICATION /EXTRACTION Demin. Deco., pH adjustment,
fractionation
CONCENTRATION
IN BIOTECH INDUSTRY...
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
9
INTRODUCTION
R&D
• Laboratory trials
• Pilot trials
• EurodiaPlateform
• Pilots on site
PROCESS
• Processcalculation
• Scale up
• CAPEX/OPEX garanties
ENGINEERING
• PID
• Manufacturing
• Commissionning
• Technicalsupport
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Filtration
Ceramic membranes / UF: to optimize DSP
Organic membranes / NF: as part of polishing steps
Ion Exclusion Chromatography
Removal of salts, color, sugars, AA…
Organic acids Fractionation
Ion Exchange Resin systemsConventional systems
Continuous IEX systems
Bipolar Electrodialysis
Conversion of Organic Acids Salts
Industrial references, development of high temperature (65°C) EDBM technology (lower
energy footprint -25%), better control of bacteriological development, processing of viscous
products)
OUR TECHNOLOGIES...
Strictly confidential
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Multipurpose micro-pilot :– MF, UF, NF with ceramic tubes
: 50 cm2
• MF : 0,2 – 0,5 – 0,8 – 1,4 µm as cut off
• UF : 20 – 50 – 100 nm
• NF : 1000 – 5000 daltons
• UF/NF/R0 pilot with spiral membranes : 2540 - 4040
MEMBRANE FILTRATIONS
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• ED pilots :
– feasibility trials with small scale EUR2 pilots 10 cells – 0,2 m2
– Conventional ED :
» EUR2B : 2 cpts
» EUR2C : 3 cpts
» EUR2D : 4 cpts
– Bipolar ED : 2 or 3 cpts
ELECTRODIALYSIS
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Scale up validation with EUR6 pilot :
– 50 cells maxi : 2,8 m2
– Pilot on site : development program with customer. • Small production
• Membrane life time evaluation.
• Batch and Feed & bleed Pilots
• 50 up to 1000 L processing
ELECTRODIALYSIS
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Ion exchange resins :
– Resins evaluation
– Complete ion exchange resins process evaluation
ION EXCHANGE RESINS
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Chromatography :
– Development of new applications
• HPLC chromatogram
• Pulse test with 300 ml resins
• Simulation program – provide mass
• Pulse test with 8 L chromato pilot
• Pilot test with 8 L chromato. Pilot : ISMB – NMCI process
– Validation of application : sampling production
– Resins evaluation
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Analytical equipment : HPLC Waters Breeze System– Isocratic HPLC Pump : 0.01
mL /min to 10 mL/min– Injector with heater/cooler– Detector refractometer 2414– Column heater compartment– Breeze system as integrator– Column : Shodex SP0810
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Chromatography column :– To handle a pulse test
with a small volume of product :• Column : 1 m length – 26
mm as diameter
• Resin volume : 480 ml
• Product volume : 24 ml
• Flow rate : 240 ml/h
• Sampling : 12 ml
• Temperature : 65°C minimum
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• 8 Liters resins ISMB chromatography pilot :
– Pulse test with 450 ml raw product
Table.1 Pulse Test Results
(5)
0
5
10
15
20
25
0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0
Bed volume ratio
Concentration
BX
Fructose
Glucose
Other
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• chromatography pilot :
– 8 columns to simulate 4 /6 ISMB & NMCI (8 liters resins)
– 3 pumps : feed pump –water pump –recirculation pump
– Water bath at right temperature
– Multi-fractions collection
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
• Validation of separation
– Feed columns with resins + Pulse test : One week
– Optimization of separation : 3 weeks• Take fraction and make
analysis
• Tuning with simulation
• Make a profile
– Raw product volume :• 80 L – 100 L / week
ION EXCLUSION CHROMATOGRAPHY
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
DAIRY INDUSTRY: PRODUCTION OF DWP90
OUR REFERENCES
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
DAIRY INDUSTRY: PRODUCTION OF DWP90
OUR REFERENCES
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
OUR REFERENCES
STARCH & SUGAR INDUSTRIES: STARCH HYDROLYSATES PURIFICATION
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
STARCH & SUGAR INDUSTRIES: PURIFICATION OF SUGARS / POLYOLS
OUR REFERENCES
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
BIOTECH : PRODUCTION OF ORGANIC ACIDS
OUR REFERENCES
Strictly confidential© EURODIA Industrie – 84120 Pertuis - France
Thank you for your
attention!!
www.eurodia.com