˙ ˆ˘ ˘ fi ocad ˇ ˆ fi ff ˇ ˆ case study · pdf fileplatform used fairfield...
TRANSCRIPT
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Case Study PresentationDunlin Alpha fluorescent Fa6 & T8 type CEAG fittings
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
• Benefits and savings from LED lighting replacement
• Offshore case study on Dunlin Alpha – Fa6 monopin fitting retrofits
• Case study photos, Offshore installed in Zone 2 area
• Indicative cost comparisons
• Company details for manufacture and supply
• Data sheets
• Applications and opportunities
Topics Covered and Illustrated
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
• The most apparent benefit of LED is the energy saving either from cost of power or generation provision for alternative equipment. The average energy saving is around 60% which will represent a monthly saving on energy costs or availability of energy for alternative equipment, drives and production facilities to offshore platforms.
• Reduction of maintenance to lighting circuits due to the guarantee of life of the LED tube and extended period for inspection.
• Reduction in fuel costs for reduced generation demand.
• Power factor correction in the system network which will improve the efficiency of the generated power by reducing the reactive effect of the original fluorescent fittings.
• Distribution board & circuit review and selection
• Methodology for installation
• Photo set of retrofitted fitting offshore installed
From Electrical TA review of LMD-5-1 and first circuit selection of LP1-1R, labels were created with CM code for future inspection (data reader facility) and Fa6 cap type (monopin) tubes were procured and delivered offshore for installation.
When all materials were offshore the TA travelled to Dunlin (February 2015) and requested a permit to retrofit the selected monopin fittings in the circuit. The method statement was followed to completion and a 63.8% current reduction was recorded on the circuit. Labels were fitted as instructed and the internal microswitch was tested successfully when de-isolated.
The core crew shift electrical technicians were given an full demonstration of the retrofit procedure and reviewed the supplied drawings for both tube cap types for future maintenance and retrofit activities.
Benefits and Savings from LED Lighting Replacement
Fa6 Monopin Fitting Retrofits
Distribution Board, Circuit Review and Selection
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Installation procedure:-
• Measure load current reading of selected circuit with calibrated hand held instrument and record.
• Isolate selected circuit to be retrofitted prior to work start and prove circuit dead.
• Open fitting to remove protective bowl/cover by required method using correct tools. Lay safely for replacement on completion.
• Remove fluorescent tubes from end caps and discard correctly for waste disposal as per current regulations.
• Remove covers and retaining screws from fitting gear tray. Support/suspend gear tray to expose all terminals and wiring.
• From the wiring diagram in Fig. 1 the outgoing cables from the protection micro-switch (cable (3) from L1 – live supply and cable (4) N – Neutral) are to be cut 30mm from the Ballast connections and connected to cables (7) & (8) then (5) & (6) respectively. The method for connection shall be via crimped straight through connectors (Ellpress type).
• From the wiring diagram Fig. 2 the final connections are illustrated as final circuits.
• The cables from the Ballast can then either be removed with the ballast or capped and left in the fitting.
• Reversal of steps 2, 3 & 4 will render the fitting as LED ready for de-isolation, testing of micro-switch operation and full illumination of fitting. Fit new identification label and new certification label to fitting. Ensure this covers the original certification code.
• When circuit complete and maintenance routines apply, the circuit should be zero rated in hours and dated for the new regime of LED maintenance test periods for the tube as per recommendation from manufacturer.
• De-isolate the selected circuit to energize all fittings.
• Measure new LED load current reading of circuit with calibrated hand held instrument and record.
• Complete the checklist and new identification label with inspection unique code programmed. This is used for future inspection records.
• On completion of documentation and energisation of circuit, test all fittings for micro-switch cut-off of supply to tubes operating the opening mechanism on each fitting. Record all.
Installation Method Statement
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Offshore Fa6 Retrofit Installed Photos
Following the method statement instructions, fittings were retrofitted and readings recorded to illustrate a 63% current reduction on the circuit. All tests were successfully completed in approximately 45 minutes per fitting. Photos below show the before and after condition along Distribution board identification.
Distribution Board DA-L-1183 (LP1)
LED retrofitted Fa6 twin fitting
BEFORE
AFTER
Original Fluorescents
Illuminated in module
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Benefits and Comparisons
FLUORESCENT VALUES Current energy per 100 x 1200mm fluorescent fittings = 72W x 100 – 7200W or 7.2kW
Add Energy losses within the electronics and controls @ 19% = 1368W = new total 8.568kW
Maintenance of lighting at 2 yearly frequency – typical platform used Fairfield Dunlin Alpha in North Sea – 2 yearly maintenance could be extended to 6 yearly
Spares cost for bi-annual replacement and disposal of tubes for environmental safeguards
LED VALUES LED tubes x 2 per fluorescent fitting x 100 = 30.4W x 100 – 3040W or 3.04kW =saving of 5.528kW per 100 fittings
No internal losses of reactive energy
Maintenance – 6 yearly frequency on lighting circuits
Reduction on spares due to guarantee and savings on disposal methods.
Dunlin Alpha survey results, actual data and estimated costs / savings
Proposed savings from detailed information for 24 month period of history 01/01/12 to 31/12/13
Refurbished Apportioned TotalSystem Description Current Value Value Saving Cost Current Rate Savings
Flourescent Power in kWs 231.230 95.257 135.973 Power kW’s 135.973 Lighting
Flood Lighting Power in kWs 86 9 76.61 Power 76.610
PM Routines Manhours 2037 0 2037 Budget £45.00 £91,665.00
Corrective Manhours 3406.5 0 3406.5 Budget £45.00 £153,292.50 Work Orders
Diesel Fuel Tonnes/kW/day Budget £135,707.00 £135,707.00
Base – 5.2 Te @1.209 Te/MW/day 1.289Te/MW/day per day per year per MW/day
Base – £556 £672.37 £672.37 £300.57 £135,707.00 Budget per Te
£380,664.50
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Appointed Company Details
Careful selection and due diligence was used to select a company that can provide quality products, have proven test methods for stability & colour temperature consistency and have a UK manufacturing facility to ensure delivery and costs are kept to acceptable levels.
The company selected is Ocadled Ltd who operate from a head office in Blairgowrie, Perthshire in Scotland and manufacture in England and Wales.
The electronic driver enclosed within the LED tube is certified to Zone 2 classification.
The company logo is visible on all products. OCADLED plan to utilise a CM code on each tube and fitting for inspection purposes. This will align the maintenance routine frequency and will enable utilisation of data recording equipment to scan the details and update records.
The logo is as follows:
Contact details:-
Euan Donaldson (MD) Suite 4, Blairgowrie Business Centre 42 Wellmeadow, Blairgowrie, PH10 6NQ Tel: 01250 872798 Email: [email protected]
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTICOCADwww.ocadled.com
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
1 metre
2 metre
3 metre
Beam angle120⁰!
165/150/165 LUX
73/66/73 LUX
41/37/41 LUX
Product Description OCADLED 2FT Clear OCADLED 2FT Cloudy OCADLED 2FT Clear Striped
Product Code OCADLED-Fa6-6 OCADLED-Fa6-6-C OCADLED-Fa6-6-CS
Colour Warm White, Natural White, Cool White
Warm White, Natural White, Cool White
Warm White, Natural White, Cool White
Temperature 2700 – 6500K 2700 – 6500K 2700 – 6500K
Power Consumption (Watts) 8W 8W 8W
Initial Lumens 681 619 681
Effective Lumens 987 898 987
Average Rated Life (L70) 50,000 hrs 50,000 hrs 50,000 hrs
Power Supply (V) 220V-240V (Euro version 110V-240V available)
220V-240V (Euro version 110V-240V available)
220V-240V (Euro version 110V-240V available)
Supply Frequency 50-60Hz 50-60Hz 50-60Hz
Operating Temperature -20°C to 50°C -20°C to 50°C -20°C to 50°C
CRI >80 >80 >80
Beam Angle 120° 120° 120°
Warranty 5 Years 5 Years 5 Years
Replaces 1200mm and 600mm Fluorescent Monopin Tubes
1200mm and 600mm Fluorescent Monopin Tubes
1200mm and 600mm Fluorescent Monopin Tubes
Dimensions 600 x 26mm 600 x 26mm 600 x 26mm
Cap Fa6 Fa6 Fa6
ATEX EN60079-0, 15, 19 ZONE 2 ZONE 2 ZONE 2
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
OCADLED Fa6 MONOPIN 600mm (2FT) LED TUBE
Product Description and ApplicationHigh specification LED retro-fit tube providing excellent colour rendering, high output and extended life. Directly replaces Triphosphors and Halophosphates. Please note that the
starter and ballast must be removed or bypassed before the LED tube can be fitted.
Illuminance
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
1 metre
2 metre
3 metre
Beam angle120⁰!
327/298/327 LUX
145/132/145 LUX
82/74/82 LUX
Product Description OCADLED 4FT Clear OCADLED 4FT Cloudy OCADLED 4FT Clear Striped
Product Code OCADLED-Fa6-12 OCADLED-Fa6-12-C OCADLED-Fa6-12-CS
Colour Warm White, Natural White, Cool White
Warm White, Natural White, Cool White
Warm White, Natural White, Cool White
Temperature 2700 – 6500K 2700 – 6500K 2700 – 6500K
Power Consumption (Watts) 15W 15W 15W
Initial Lumens 1354 1232 1354
Effective Lumens 1964 1786 1964
Average Rated Life (L70) 50,000 hrs 50,000 hrs 50,000 hrs
Power Supply (V) 220V-240V (Euro version 110V-240V available)
220V-240V (Euro version 110V-240V available)
220V-240V (Euro version 110V-240V available)
Supply Frequency 50-60Hz 50-60Hz 50-60Hz
Operating Temperature -20°C to 50°C -20°C to 50°C -20°C to 50°C
CRI >80 >80 >80
Beam Angle 120° 120° 120°
Warranty 5 Years 5 Years 5 Years
Replaces 1200mm and 600mm Fluorescent Monopin Tubes
1200mm and 600mm Fluorescent Monopin Tubes
1200mm and 600mm Fluorescent Monopin Tubes
Dimensions 1200 x 26mm 1200 x 26mm 1200 x 26mm
Cap Fa6 Fa6 Fa6
ATEX EN60079-0, 15, 19 ZONE 2 ZONE 2 ZONE 2
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
OCADLED Fa6 MONOPIN 1200mm (4FT) LED TUBE
Product Description and ApplicationHigh specification LED retro-fit tube providing excellent colour rendering, high output and extended life. Directly replaces Triphosphors and Halophosphates. Please note that the
starter and ballast must be removed or bypassed before the LED tube can be fitted.
Illuminance
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
OFFSHORE, COMMERCIA
L, A
GR
ICU
LT
URE AND DOMESTIC
OCADwww.ocadled.com
CE Approved, tested to standards:
EN 60598-1:2004+A1 EN 61000-3-2:2006EN 60598-2-1:1989 EN 6100-3-3:1995+A1+A2EN 55015:2006 EN 61547:1995+A1
OCADLEDSuite 4, Blairgowrie Business Centre42 Wellmeadow, Blairgowrie PH10 6NQTel: 01250 872798Email: [email protected]
Applications and Opportunities
Industries that can benefit from the LED energy saving benefits include all offshore installations, in all Zone 2 areas, all onshore commercial, industrial, petrochemical, distilleries and pharmaceutical buildings.
The Zone 1 driver is in final design for certification approval and should be available for final testing in Q2, 2015.
The range of products allows the individual companies to re-fit all office, storage, facilities and external areas with controlled LED lighting systems to improve the carbon footprint of their business and realise a Return On Investment (ROI) in under 24 months from installation.