: ghg-control from sick direct measurement of the green house gas emissions ralf pakulla – product...

: GHG-Control from SICKDirect Measurement of the Green House Gas emissionsRalf Pakulla – Product Marketing Manager Emission Analyzer

SICK AG, January 2013

: Confidential 2: Ralf Pakulla

GHG-ControlThe Solution for GHG Reporting


GHG-ControlGHG Reporting in the European Community

1997 2003 2003 & 2012 2005

1 2 3

2008 2013-2020

4 5 6

Reporting

Monitoring Concept

Trading Period 1

National allocation

95% certificates free of charge

Trading Period 3

Start reduction of GHG by 1,74% per

year

Trading Period 2

EU Allocation

Emission Trading System 2003/87/EC

Monitoring Regulation 601/2012

4 5

Kyoto Protocol

1

2

3

6


CO2(e) Evaluation – The possibilities

Actual SituationConcerned Industries have to report emissions based on:

: Calculation of the source streams (t/h)

: or

: Measuring with Continuous Emission Measurement (CEMS)

: but

- Maximum permissible uncertainty (plant categories and tiers) have to be followed

In many cases => Just based on CO2

! But CO is molar equivalent CO2 according to the regulations ( CO + ½ O2 = CO2)

and have to be reported

Monitoring Regulation according to directive 2003/87/ECMonitoring Regulation according to directive 2003/87/EC


GHG-ControlCategories and Tiers

Tier 1 Tier 2 Tier 3 Tier 4

+/- 10% +/- 7,5% +/- 5% +/- 2,5%

Different kind of source streams

(a) Minor source streams, (b) De-minimis source streams, (c) Major source streams,

Each operator shall determine the category of its installation… for the purpose of monitoring emissions and determining the minimum requirements for tiers (Art. 19 MR)

“Tier”means a set requirement used for determining activity data, calculation factors, annual emission and annual average hourly emission, as well as for payload;

Cat. CO2 Emissionper Year

Limit of uncertainty(Calculation)

Limit of uncertainty (Measurement)

A < 50kt +/- 7,5% +/- 7,5%

B 50kt – 500kt +/- 5,0% +/- 5,0%

C > 500kt +/- 2,5% +/- 2,5%


GHG-ControlConcerned Industries

# Operation Performance > CO2 N2O PFC

1 combustion processes 20MW x -

2 Refining of Mineral Oil no x -

3 Production of coke no x -

4 Metal ore roasting and sintering no x -

5 Production of pig iron and steel 2,5t/h performance x -

6 Production or processing of ferrous and non-ferrous metals 20MW x -

7 production or processing of primary aluminium no x - x

8 PFC emissions from production or processing of primary aluminium 20MW x -

9 Production of cement clinker 500t clinker/day x -

10 Production of lime or calcination of dolomite or magnesite 50t Product/day x -

11 Manufacture of glass, glass fibre or mineral wool insulation material 20t Product/day x -

12 Manufacture of ceramic products 75t Product/day x -

13 Production of gypsum products and plaster boards 20MW x -

14 Pulp and paper production no x -

15 Production of carbon black 20MW x -

16 emissions from nitric acid, adipic acid, caprolactam, glyoxal and glyoxylic acid products no x x

17 Production of ammonia no x -

18 Production of bulk organic chemicals 100t Product/day x -

19 Production of hydrogen and synthesis gas 25t/day x -

20 Production of soda ash and sodium bicarbonate no x -

21 Determination of greenhouse gas emissions from CO 2 capture activities no x -

22 Determination of greenhouse gas emissions from the transport of CO 2 by pipelines no x -

23 Geological storage of CO 2 in a storage site no x -

24 Airplanes Many exceptions x -


The Solution: GHG-Control

GHG-Control

GHG-Control

GHG-Control:


GHG-ControlSolution: Direct measurement of Green House Gases

Flow measurement

FLOWSIC100

Solution

In-Situ Measurement

Gas Monitor

GM35

cCO2(e) Flow

DAS

CO2(e) mass

stack


GHG-ControlEasy Movie – “www.sick.com/ghg-control”


GHG-Control The measuring solution

: In-Situ gas concentration (GM35)

: Volume Flow (FLOWSIC100)

: Supporting validation and uncertainty calculation

: MEAC GHG: DAS, reporting and substitution data handling

The advandaye of our solution:

Direct measurement without compensation factors

No correction of humidity, pressure (p) and temperature (T)

mass flow = concentration x volume flow

Direct Measurement for easy controlDirect Measurement for easy control


CO2 & CO/N2O Monitor CO2(e)

GM35

GHG-Control

GHG-Control:

1


GHG-ControlGM35: CO2 and CO/N2O Monitor

Principle &

Operations

Principle &

OperationsIn-Situ

Analyzer

In-Situ Analyzer

In-Situ CO2/ CO or N2O measurement with the Gas Monitor GM35

:Principle: Infrared-IFC & GFC:QAL1 type approved (LCPD and WID) :For CO2, H2O, N2O* or CO *=no QAL1

1


Internal quality

assurance (QAL3)

Internal quality

assurance (QAL3)


Internal

parts

Internal

parts

Internal check procedure Gas Monitor GM35

1

1 Spectral filter

2 CO or N2O cell

3 Blanking diaphragm

4 Zero point reflector

5 Print out

6 Light beam

Zero / SpanInternal check procedure

Gas Monitor GM35

1

2

3 4

5

6



QAL1

Certificate

QAL1

CertificateCalculation of the

uncertainties

Calculation of the

uncertainties1


Flow Measurement

FLOWSIC100

GHG-Control

GHG-Control:

2


GHG-ControlFLOWSIC100: Flow Measurement

Principle &

operation

Principle &

operationIn-Situ

Flow meter

In-Situ Flow meter

Mass flow measurement with the

FLOWSIC100

:Principle: Ultrasonic flow meter:QAL1 type approved (LCPD and WID):Exhaust flow meter

2


GHG-ControlHigher precision by redundant flow meters

Improve of the

accuracy

Improve of the

accuracyIn-Situ

Flow meter

In-Situ Flow meter

Standard set up will reduce the uncertainty

2

Different set up according

to the best fit of your application


Services

GHG-Control

GHG-Control

GHG-Control:

3


Check the exact stack

dimensions on side

Check the exact stack

dimensions on sideImprove the accuracy of the volume flow

meter (FLOWSIC100)

Improve the accuracy of the volume flow meter (FLOWSIC100)

Target Reduce the total uncertainty

3

A) Exact measurement of the exhaust tube by laser scanning

(from inside or outside the stack)

Reduces the total uncertainty of the volumetric flow measurement

GHG-Control


Flow

simulation

Flow

simulation

Optimization

FLOWSIC100

3

Flow analysis and simulation by computational fluid dynamics

(In the laboratory)

Use of our experience from high accurate custody transfer meters

Reduces the total uncertainty of the volumetric flow measurement

Improve of the accuracy

by flow simulation

GHG-ControlFlow Simulation




Validation

GHG-Control

GHG-Control

GHG-Control:

4


GHG-ControlValidation Strategy

Corroborating with calculation of Emissions

: The operator shall corroborate emissions determined by a measurement-based methodology…by calculating the annual emissions of each considered greenhouse gas for the same emission source and source streams The use of tier methodologies shall not be required. (Art. 46 MR)

: Typical methods:

: Calibration and quality assurance according to EN14181 (QAL2)

: Reference measurement of volume flow and concentration

: Thermo balance measurement (EN12952-15)

: Thermodynamic calculations using plant data management

: GUM EN13005

Use of applicable ISO and EN standards and

good engineering practice

Use of applicable ISO and EN standards and

good engineering practice4


Data Handling and Reporting

MEAC GHG

GHG-Control

GHG-Control:

5


GHG-ControlMEAC GHG: DAS and Reporting tool

MEAC GHG

DAS & Reporting

MEAC GHG

DAS & ReportingReporting

Tool

Reporting Tool

Example Report

MEAC GHG

:Evaluation according to MR:Secure data management:Reporting + substitution data handling

5


GHG-ControlReporting

MEAC GHG

DAS and Reporting

MEAC GHG

DAS and Reporting5

: Calculation of the annual CO2(e) mass

: Daily, Monthly and Annual reports

: Trend charts and certificate management

: Secure data management and storage

: Substitution data management for missing values

: Approved system according to the monitoring regulation 601/2012

: Full version (MEAC GHG) or Software option (GHG-Master)


Summary

GHG-Control

GHG-Control

GHG-Control:

!


GHG-ControlSummary

GHG-Control

from SICK

GHG-Control

from SICK!

: Matches Tier 4 and Tier 3 requirements (up to less then 2,5% uncertainty)

: Lower costs for determining substance flows and fuel qualities

: No wet / dry conversion necessary

: No influence from the temperature and pressure measurement

: Direct measurement incorporates changing fuels and mixed fuels

: No safety surcharge for using calculation method

: Less emission certificates needed saving costs

: Low cost of owner ship

: Consulting, Project Management, Installation and Service out of one single source


GHG-Control

from SICK

GHG-Control

from SICK!

GHG-ControlSummary

Measure rather than calculate

Thank you very much for your attention

: ghg-control from sick direct measurement of the green house gas emissions ralf pakulla – product...

Documents

production of ammonianox

production of lime

production of cokenox

production of hydrogen

ghg reporting slide

production of soda ash

production of pig iron

production of gypsum