+ harmony supplement...exercises. course goal the goal of the course is to provide students with the...

ABB University (UK) – Harmony Supplement

Course Descriptions

From Industrial Revolution … to IndustrialIT

For Operators Select the course for the appropriate operator console. For Engineers NOTES: Ø The GB440 (M101) – Process Control Unit course is the pre-requisite for all Harmony engineering courses. Ø Engineering of the Harmony controllers may be carried out using either Composer or WinTools – select the

appropriate option. Ø GB470 (M202) or GB471 (M103) is a pre-requisite for the GB490 Batch Data Manager course. Although not

essential, it is strongly recommended that one of the console engineering courses (GB380; GB480; GB481) be completed prior to this course.

Ø The GB192 SL-GMS advanced graphics course is only applicable to Process Portal/Operate IT or Conductor NT consoles. The engineering course for these consoles must be completed prior to this course.

Ø Attendance on the following Microsoft courses will satisfy the Microsoft Windows 2000 pre-requisites for OperateIT/Process Portal engineering in place of GB002.

Ø 2151 – Microsoft Windows 2000 Network and Operating System Essentials Ø 2152 – Implementing Microsoft Windows 2000 Professional and Server Ø (Microsoft courses can be arranged through the ABB University if required)

Operator Foundation Process Portal

GB150 2.5 Days

Operator Foundation Conductor NT

GB435 2.5 Days

Engineering Foundation Process Control Unit

GB440 4.5 Days

Composer Engineering

GB470 4.5 Days

WinTools Engineering

GB471 4.5 Days

Operator Foundation Conductor VMS

GB430 2.5 Days

Process Portal Engineering

GB380 10 Days

Conductor NT Engineering

GB481 4.5 Days

Conductor VMS Engineering

GB480 4.5 Days

Advanced SL-GMS Graphics

GB192 3 Days

Composer Upgrade

GB472 2 Days

Batch Data Manager

GB490 4.5 Days

Windows 2000 for Industrial IT

GB002 5 Days See Notes

For Maintenance Staff For those maintenance personnel requiring additional software knowledge, follow the engineering path. For Managers Designed for Project Managers who will oversee a project team, or those who need to assess the functionality of a Harmony system. There is no set syllabus for this course. It will be designed according to the specific system being supplied and the needs of the attendees. Contact the Training Centre for further details.

Engineering Foundation Process Control Unit

GB440 4.5 Days

Management Overview

GB400 2 Days

GB440 – Process Control Unit Course Description

Course Duration The duration is 4.5 days – beginning on Monday at 0900 and ending on Friday at 1200.

Course Type This is an instructor led course. Approximately 50% of the time is used for hands-on labs and exercises.

Course Goal The goal of the course is to familiarise the student with the various parts of hardware and software found in the Process Control Unit and with the fault finding and diagnostic routines available.

Student Profile This training is targeted to anyone responsible for Process Control Unit (PCU) implementation and maintenance and students planning to attend the Composer or WinTools Engineering Course.

Prerequisites and Recommendations Students should have a background in process operations and control and be familiar with the use of a Microsoft Windows environment.

Course Objectives Upon completion of this course, students will be able to: • Explain the system architecture of a

Harmony distributed control system • Incorporate Harmony rack I/O

hardware into the process

• Interpret ABB Bailey conventional cabinet arrangement drawings

• Set up and maintain PCU modules, including system communications

• Read the field I/O external connection drawings

• Recognize and interpret basic function codes on CLD’s

• Load a controller configuration • Diagnose hardware faults and replace

modules

Main Topics

• Process Control Unit

• Harmony Rack I/O

• MFP/BRC Controllers

• Power Supplies

• Introduction to CLD’s

• Basic I/O Function Codes

• Fault Diagnosis

• Module Replacement

• Use of the Operator Station

Availability Scheduled and By Arrangement. .

GB470 – Composer Engineering – Automation Architect Course Description



Course Goal The goal of the course is to provide students with the base knowledge to be able to use the Composer Engineering Workstation to set up, configure, load and troubleshoot a Harmony Controller and its associated I/O and tag list.

Student Profile This training is designed for process, system and application engineers.

Prerequisites and Recommendations Attendance on Course GB440 (M101) is an essential requirement for this course. Students must also be familiar with the concepts of process control and of working in a Microsoft Windows environment.

Course Objectives Upon completion of this course, students will be able to: • Create a Composer server/client

system and enter Composer license information

• Create a Composer project and build a project tree

• Create Configuration Logic Drawings (CLD’s) for a typical process and select, interpret and implement function codes appropriate to a given process application

• Use exception reports to report process data to operator consoles and other controllers

• Create global and user tag lists and export a console tag list

• Obtain controller status and problem reports and compile, load and monitor/tune controllers

• Carry out on-line configuration • Set up and use macros and control

logic templates (CLT’s) • Use the controller executive functions

to monitor and optimise controller performance.

Main Topics

• Automation Architect

• Tag Lists

• Composer Diagnostics and Administration

Availability Scheduled and By Arrangement.

GB471 – WinTools Engineering – WCAD Course Description



Course Goal The goal of the course is to provide students with the base knowledge to be able to use the WinTools Engineering Workstation to set up, configure, load and troubleshoot a Harmony Controller and its associated I/O and tag list.


Prerequisites and Recommendations Attendance on Course GB440 (M101) is an essential requirement for this course. Students must also be familiar with the concepts of process control and of working in a Microsoft Windows environment.

Course Objectives Upon completion of this course, students will be able to: • Set up a WinTools engineering

workstation and enter WinTools license information

• Set up PCU hardware for a given hardware configuration

• Create a WinTools project

• Select, interpret and implement function codes appropriate to a given process application and create WinTools (WCAD) drawings for a typical process

• Use exception reports to report process data to operator consoles and other controllers

• Create global and user tag lists and export a console tag list

• Obtain controller status and problem reports and compile, load and monitor/tune controllers

• Carry out on-line configuration

• Set up and use macros • Use the controller executive functions

to monitor and optimise controller performance

Main Topics


• Tag Lists • Composer Diagnostics and

Administration

Availability By Arrangement or Wait List

GB472 – Composer Upgrade Course Description

Course Duration The duration is 2 days – beginning at 0900 and ending at 1600 on each day.


Course Goal The goal of the course is to teach plant engineers who are already familiar with using SCAD/SLDG or WinTools, how to develop and implement engineering solutions using Composer.


Prerequisites and Recommendations It is essential that attendees have experience of and are thoroughly familiar with either SCAD/SLDG or WinTools.

Course Objectives Upon completion of this course, students will be able to: • Upgrade an existing configuration

from SCAD/SLDG or WinTools to a Composer project

• Use all the features of Composer to carry out process engineering and diagnostic functions

• Maintain a project using Composer

Main Topics


• Tag Lists

• Composer Diagnostics and Administration


GB490 –Batch Data Manager Course Description



Course Goal The goal of the course is to teach plant engineers how to write, modify, load and debug Batch 90 programs. This course uses the BSEQ function code and MFP based procedures for running operations.


Prerequisites and Recommendations Course GB470 (M202) – Composer Engineering - is an essential requirement for this course. A full working knowledge of Composer, including Automation Architect and function codes is assumed. Previous attendance on a Conductor VMS, Conductor NT or Process Portal - OperateIT engineering course would be a considerable advantage.

Course Objectives • Upon completion of this course,

students will be able to: • Understand batch concepts and

structure

• Examine and format a controller

• Set up a batch /block-ware interface

• Use the Batch 90 program editor to write and compile programs

• Use all the different types of logic

• Interpret and use Batch 90 statements

• Use BDM recipes • Use the debug utility to debug and

correct programs • Explain and use unit relative

programming • Use CSEQ client/server programs

(optional)

Main Topics

• Controller format

• Batch function codes

• Batch 90 Program editor

• Batch 90 commands

• Debug

• Unit relative programming


GB002 – Microsoft Windows 2000 for IndustrialIT Course Description - NOTE: This course is run using Microsoft certified instructors.

Course Duration The duration is 5 days.


Course Goal The course is intended to provide engineers with the Microsoft Windows 2000 training necessary to support Process Portal - OperateIT Systems. These requirements may also be satisfied by attendance on Microsoft Training Courses 2151 and 2152.

Student Profile This training is primarily designed for System, Process and Application Engineers who will be engineering ABB IndustrialI T systems.

Prerequisites and Recommendations Knowledge of PC’s and the Windows operating environment together with a basic knowledge of TCP/IP networking principles is an essential pre-requisite for this course.

Course Objectives Upon completion of this course, students will be able to:

• Install Windows 2000 • Connect Windows 2000 based clients

to networks

• Create and manage user accounts • Manage access to resources using

groups

• Manage data using NTFS

• Provide network access to file resources

• Monitor and optimize performance

• Implement security

• Configure printers

• Configure and manage disks

• Implement disaster protection

• Understand the ISO/OSI model and TCP/IP

Availability Scheduled and By Arrangement

GB380 – Process Portal – Operate IT (B) Engineering Course Description

Course Duration The duration is 10 days – beginning on Monday at 0900 and ending at 1200 on Fridays.


Course Goal The goal of this course is to teach plant personnel how to engineer and use the functions of a Process Portal operator workstation.

Student Profile The student will typically be a System Engineer.

Prerequisites and Recommendations The student must be experienced in the use of Microsoft Windows 2000. Essential pre-requisites for this course are either:

GB002 – “Windows 2000 for Process Portal” or: Microsoft 2151 and 2152 courses.

Course Objectives Upon completion of this course, students will be able to: • Identify all of the major components

of the Process Portal system • Create Process Portal User accounts

to establish new user accounts and account security

• Establish and administer a Configuration Server, Histor ian Server, and Real Time Data Server

• Configure and manage object browser structure

• Create tag configuration, and understand atom structure

• Construct Process graphics using the Grafx editor and configure display vectors

• Recognize, analyze, and establish Process Portal alarms along with configuring event bars, event groups and event pages

• Configure Historian and Trends

• Generate Process Portal reports using Microsoft Excel

Main Topics • Process Portal architecture, navigator,

object structure and life cycle

• Graphics, reports and trends

• System security • Event structure and alarm

management • Tag importer and bulk configuration

manager

• Real Time Data Server (RTDS)


GB381 – Advanced SL-GMS Graphics Course Description

Course Duration The duration is 3 days – beginning at 0900 and ending at 1600 on each day.


Course Goal The goal of the course is to teach plant engineers who are already familiar with using SL-GMS, how to use some of the more advanced features


Prerequisites and Recommendations It is essential that attendees have some previous experience of building graphics with SL-GMS. Typical basic experience could have been gained by attendance on an engineering course such as Conductor NT or Process Portal/OperateIT

Engineering.

Course Objectives Upon completion of this course, students will be able to: • Design and create complex process

graphic displays using SL-GMS

Main Topics • Design and creation of graphic

models and sub-models

Availability By Arrangement or Wait List.

GB480 – Conductor VMS Engineering Course Description



Course Goal The goal of the course is to engineer the Conductor VMS Operator Console and includes using Composer to configure the Tag Database and graphic displays.

Student Profile This training is targeted to anyone responsible for the engineering, configuration and maintenance of Conductor VMS consoles.

Prerequisites and Recommendations Students should have a background in process operations and control and be familiar with the use of a Microsoft Windows environment. Course GB470 (M101) or GB471 (M103) is recommended as a pre-requisite for this course if the student is to gain the full benefit from the training.

Course Objectives Upon completion of this course, students will be able to:

• Identify all of the major components of Conductor VMS/OIS system

• Create tag configuration on Composer and using Conductor VMS, and understand tag/attribute structure

• Construct Conductor VMS symbols and graphics using the graphics editor

• Configure display and alarm presentation and configure ADP and keyboard functions

• Configure trends

• Start up and shutdown a Conductor VMS system

• Backup and restore disks and configurations

• Use the SYSTEM, OISENGR, OISWIN and NOLOCK accounts

• Set up an FTP site on Composer and transfer displays and database utilizing both FTP and floppy disk.

Main Topics

• OIS Hardware

• Graphics and Symbols

• VMS accounts

• Composer

• OIS Start up and shutdown

• OIS diagnostics


GB481 – Conductor NT Engineering Course Description



Course Goal The goal of the course is to engineer the Conductor NT Operator Console and includes using Composer to configure the Tag Database and the GrafX editor to configure graphic displays.

Student Profile This training is targeted to anyone responsible for the engineering and configuration of Conductor NT consoles.

Prerequisites and Recommendations Students should have a background in process operations and control and be familiar with the use of a Microsoft Windows environment. Course GB470 (M101) or GB471 (M103) is recommended as a pre-requisite for this course if the student is to gain the full benefit from the training.

Course Objectives Upon completion of this course, students will be able to: • Identify all of the major components

of a Conductor NT system

• Create tag configuration, and understand atom structure

• Construct Conductor NT sub-models and graphics using Grafx editor

• Configure display and alarm vectors

• Configure trends and reports

Main Topics

• Conductor NT Hardware

• GrafX editor

• Graphic models and sub-models

• Composer tag database

Availability By Arrangement or Wait List.

GB150 Process Portal - OperateIT (B) Operation Course Description

Course Duration The duration of this course is 2.5 days, beginning at 0900 on the first day.

Course Type This is an instructor led course. Approximately 80% of the time is used for hands-on labs and practical exercises.

Course Goal The goal of this course is to teach plant personnel how to operate and use the functions of the Process Portal - Operate IT operator workstation.

Student Profile The students will be process operators and supervisors.

Prerequisites and Recommendations Students should have a background in process operations and be familiar with operating in a Microsoft Windows environment.

Course Objectives Upon completion of this course, students will be able to: • Describe how data is exchanged

between the controllers and operator console

• Describe the different types of operator interfaces – servers/clients etc.

• Log on and log off from the system

• Manipulate Windows • Explain the display structure and

select a required display

• Use the operator keyboard and pointing device

• Explain and operate the different tag types and faceplates

• Operate a process using all the different types of display available

• Use the ADS panel if appropriate • Access and interpret at a basic level

the operator console status and diagnostics functions

• Print logs and use trends

Main Topics

• System Overview and Concepts

• Login System

• Window Management and Navigation

• Faceplates • Event Management and Event Page

Operation

• Trend Displays

Availability By Arrangement.

GB430 Conductor VMS Operation Course Description



Course Goal The goal of this course is to teach plant personnel how to operate and use the functions of the Conductor VMS operator workstation.


Prerequisites and Recommendations Students should have a background in process operations and be familiar with operating in a Windows environment.













Main Topics


• Login System


• Faceplates • Alarm Management and Alarm Page

Operation

• Trend Displays


GB435 Conductor NT Operation Course Description



Course Goal The goal of this course is to teach plant personnel how to operate and use the functions of the Conductor NT operator workstation.


Prerequisites and Recommendations Students should have a background in process operations and be familiar with operating in a Microsoft Windows environment.













Main Topics


• Login System


• Faceplates • Alarm Management and Alarm Page

Operation

• Trend Displays


GB441 – OIS45/Conductor VMS Maintenance Course Description

Course Duration The duration is 2.5 days – beginning on Tuesday at 0900.


Course Goal The goal of the course is to familiarise the student with the various parts of hardware and software found in the OIS45 Operations Console with Conductor VMS software and with the fault finding and diagnostic routines available.

Student Profile This training is targeted to anyone responsible for OIS45/Conductor VMS implementation and maintenance.

Prerequisites and Recommendations Students should have a background in process operations and control and be familiar with the use engineering tools such as Composer or WinTools.

Course Objectives Upon completion of this course, students will be able to: • Explain the system architecture of a

OIS45/Conductor VMS System with server and clients.

• Operate a Conductor VMS console using the console menu structure.

• Enable communications between console servers and console clients.

• Start up and shutdown a Conductor VMS system.

• Strip down and rebuild an OIS45 console.

• Backup and restore system and application software and configuration data.

• Diagnose hardware faults and replace modules.

• Use the SYSTEM, OISENGR, OISWIN and NOLOCK accounts and utilise common utility commands.

• Set up an FTP site on Composer and transfer displays utilizing both floppy disk and FTP.

• Add/modify tags in the Conductor VMS database.

Main Topics

• OIS45 Hardware

• Conductor VMS Software

• Communications

• System administration

Availability By Arrangement or Wait List

Other courses are also available on legacy products or on general topics. Please contact the training centre for details or a discussion on your training needs.

Other Courses Available by Arrangement – Minimum of 4 persons

CONTACT LIST: General Enquiries [email protected]

Training Administration and Course Bookings: Barbara Howard Tel: +44 (0) 1952 228024 [email protected]

Training Manager: Jonathan Jowett Tel: +44 (0) 1952 228204 [email protected]

+ harmony supplement...exercises. course goal the goal of the course is to provide students with the...

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