· mezzanine 2 mezzanine floors enable the working height of a space to be utilised to its full...
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MEZZANINE FLOORS
Utilisation of working height
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Mezzanine floors enable the working height of a space to be utilised to its full potential by doubling or tripling the surface area. They can be designed as storage areas, changing rooms or offices, among other concepts. Installing a mezzanine floor is the best way of optimising available space. They can occupy the whole space or just the highest parts of the room.
Advantages• Theyarequick,cleanandeasytoinstall.• Theycanbecompletelydisassembled;allpartscanbereused,andtheirstructure,sizeorlocationcaneasilybemodified.
• Thewiderangeofsizes,floortypesandconstructionsystemsmeanthemezzaninescanbeadaptedtomeetspecificclientneeds.• Theycanbecomplementedwithavarietyofshelvingsystems.Themezzaninedesignmusttakeintoaccounttheaccess-ways,worksystem,theproductandhandlingmethodssothatsuchelementsasstairs,handrails,andloadingandunloadingzonescanbeaccuratelyplanned.
Platformandgoodsliftscanalsobeincorporatedtofacilitatethemovementofgoodsfromoneleveltoanother.
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ApplicationsMezzaninefloorscanbeusedforavarietyofapplications,suchasworkareas,componentassemblyareas,orderpreparationzones,storagespaceoroffices.
Theinstallationconsistsoftworaisedfloors.Thegroundfloorhasbeenfittedwithshelvesforstoringmediumtosmallsizedgoodsandalargeramountofpickingoperations.Thetopfloorisusedtostorelargeorlessfrequentlyconsumedproducts.
Themezzanine,inthiscasewithseverallevels,isusedasaclassificationandstorageareaforhangingitemsofclothing.Thestructureitselfsupportstheelementsrequiredforthemovementoftheclothingtrolleys
Acommonapplicationistousethebottomareaasaworkororderpreparationzoneandthetoppartasofficesorisolatedworkareas,complementedbyaluminiumpartitionsandfalseceilingsforamoreagreeableworkingspace.
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Themezzanine,inthiscasewithseverallevels,isusedasaclassificationandstorageareaforhangingitemsofclothing.Thestructureitselfsupportstheelementsrequiredforthemovementoftheclothingtrolleys.
Inthisinstallation,aworkareafordocumentclassificationhasbeenlocatedabovetheloadingbays.Theconveyorbeltsarehungfromthemezzaninestructure.
Inthebottompartofthemezzanine,bulkyproductsarestoredwhileshelvingforstoringsmallandmedium-sizedgoodshasbeenfittedinthetoppart.
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Construction SystemsMecaluxhasseveralconstructionsystemsavailabletosuittheload,columnspan,andplannedutilityofthemezzaninefloor.ThemostcommonsystemsaretheGL2000,madeofhot-rolledsteelsections,standardIPNorIPEsections,ortheSIGMAsystem.GL 2000 SystemThisisidealforlargespansandmediumtoheavyloads.
Thesecondarybeamsareembeddedintheprimarybeamsandarejoinedtogetherbybracketsboltedtothebeamcores.
ThecolumnsaremadeofHEAbeams.Holesaredrilledintothebeamflangessothatthebeamscanbeheldinplaceusinglateralbrackets.
Thisconstructionsystemenablesvariousfloorstobeinstalledoneontopofanother.
Basic Components1. Column
2. Mainbeam
3. Secondarybeam
4. Floor
5. Floorsupportanglebracket
6. Floorattachmentclamp
7. Columnbaseplate
8. Baseplatefloorfixing
9. Staircase
10. Handrail
11. Upandoverpalletgate
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The SIGMA SystemThistypeofmezzaninefeaturescomponentsmadeofcold-formedsteelsections:•mainormasterbeams• secondaryorbracingbeams
Mecaluxoffersawidevarietyofsectionsrangingfrom400to250mmhighand100to120mmwide,andavarietyofthicknessestopermittheconstructionofdiaphanousspaceunderthemezzanineflooritself.Thehighdegreeofresistanceprovidesforcolumnspan.
SIGMAsectionshavecoreperforationsthatare65mmindiametertoallowforelectriccablesandfiresprinklerpipestopenetrate.
Themanydrillholesonthebeamsthemselvesallowforvariouscomponents,suchaselectricrails,overheadconveyors,auxiliarystructures,workaccessories,etc.,tobefastenedtothemsimplyandeasily.Thesetypesofinstallationsmustbeconsideredintheinitialdesigncalculations.
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Basic Components1. Singlecolumn
2. Doublecolumn
3. Mainbeam
4. Secondarybeam
5. Flooring
6. Safetyrailing
7. Swingrailing
8. Up-and-overgate
9. Staircase
10. Fasteners
Railing Components11. Railingpost
12. Handrail
13. Intermediaterail
14. Kickboard
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Mezzanine FlooringArangeoffloortypesareavailabletocoveravarietyofneeds,dependingontheload,typeofwork,lifttruckuse,ventilationrequirementsandotherfactors.
Wooden FlooringThisconsistsofchipboardpanelsinterlockedinabridlejointsystemforastrongfloor.Analternativewoodfloorismadeoffire-resistanthigh-densityfibres.
Wooden Flooring 30 MA-MLThisisa30-mmchipboardpanelwitharough,non-slipmelaminefinishonthetop,highlyresistanttoabrasion.Thebottomsideiscoveredwithwhitemelamineforabrighterworkingenvironment.
Wooden Flooring with Steel SheetThisisinstalledwhenheavytrucksorpalletforksaretobeusedonthetoppartandresultingnoiselevelsneedtobeminimised.
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Metal FlooringMetalflooringhasahighload-bearingcapacityandcomesinavarietyofgroovedorperforatedmodels,dependingontherequirementsforventilationandwatersupplyinfire-fightingsystems.
Mezzanine with Concrete Panel FlooringWhenamezzaninehastowithstandheavyloadsandhaveahighleveloffire-resistance,itcanbemadebycombiningthemetalstructurewithprefabricatedconcretepanels,coveredwithalayerofsmoothmortar.
ThemetalstructureoftheGL2000canbecoatedagainstfireusingfireproofpaintormortarindifferentthicknesses,accordingthedegreeoffireresistancethatisrequired.
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RailingsTheprotectiverailingsconsistofroundandrectangulartubesjoinedtogetherbyflangedattachments.Protectivekickboardsarefittedaroundthebottomtopreventobjectsfallingoffthemezzanine.
Railingsonhighfloorsareconnectedtobanistersbymeansofjointswhichpermitelementstobeattachedfromvaryingangles.Thebanistercomponentshavesimilarcharacteristicstotherailings.
StaircasesThestairsdevelopedbyMecaluxareeasytoinstall,sturdyandadaptabletodifferentheights(thesamestaircasecanbeusedfordifferentheightsbyadjustingtheangleofincline).TheyalsomeetallcurrentEuropeanbuildingstandards.
Staircasesof8,10,12,or15stepscanbeinstalled,dependingonthedistancebetweenthegroundfloorandthemezzaninefloor.Extraflightsofstairsarerequiredforstaircasesover15steps.
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