® sd 2000 intel supplier day 2000 sd 2000 intel supplier day 2000 agility & affordability @...

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SD 2000INTEL SUPPLIER DAY 2000SD 2000

INTEL SUPPLIER DAY 2000Agility & Affordability @ Internet SpeedAgility & Affordability @ Internet SpeedAgility & Affordability @ Internet SpeedAgility & Affordability @ Internet Speed

Supplier wishes to Qualify New or Changed Product.

Intel Identifies Need for New or Different Product.

Supplier DrivenProduct Qualification

Supplier assembles data and contacts potential Intel sponsor for review.

Compelling Reason to Change?

No

Yes

No Change to POR*

*POR=Plan of Record.

Preliminary “Whitepaper” written by sponsor to document: • Compelling Reason for change.• All stakeholder Concerns related to proposed change. • Qualification Plan to validate concerns with data.• Quantifiable, pre-defined Success Criteria.Preliminary whitepaper is then submitted for review.

Qual. Plan tests are executed by supplier and/or third partyData is compiled in data summary. When sponsor is confident data meets Success Criteria, Final Whitepaper is submitted for review.

Compelling Reason to Change?

NoYesNo Change

to POR*

Adequate Qualification

Plan?

No

Yes

Data meets Success Criteria?

NoNo Change

to POR*

CHANGEAPPROVED!

Yes

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COPY EXACTLY!COPY EXACTLY!COPY EXACTLY!COPY EXACTLY!

CE! No ChangesCE! =Managed Change

Approved Standards are copied exactly when manufacturing capacity is added.

Changing business climate and growthincreases importance of Copy Exactly:• Manufacturing processes are very complex.• Sensitivity to change not fully understood.• Changes can result in dramatic impacts.• Schedules don’t permit trial and re-work.

Change requires a Compelling Reasonand data sufficient to quantify risk.

Examples of Compelling Reason:• Previously used technology not available.• Needs exceed POR* system capacity.• Significant savings achievable.• A known problem is remedied.• Measurably improves performance.

*POR = Plan of Record.

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Change ClassificationChange ClassificationChange ClassificationChange ClassificationPotential impact to Intel Products & Processes defines system “criticality.”

Air Em issionDevices

Ÿ Housescrubbers

Ÿ VO C TreatmentŸ HAPs Duct

ScrubberŸ PFC RecycleŸ Ammonia

ScrubberŸ G enera l/Heat

exhaust

High PuritySystem s

Ÿ Specia lty gasesŸ HP nitrogenŸ O xygenŸ Process argonŸ HydrogenŸ HeliumŸ Bulk chemica l

de liveryŸ Planar chemica l

de liveryŸ Ultra-pure water

(ambient)Ÿ Hot U ltra-pure

waterŸ Process tool

vacuum pumpsŸ Process tool pump

fore linesŸ Process tool po int

o f use effluenttreatment systems

Utility GasesŸ O il F ree A irŸ Utility N itrogenŸ Construction

Argon

CleanroomSystem s

Ÿ Fab recirc a irŸ Fab makeup a irŸ Cleanroom

envelopeŸ Cleanroom wall

Process ToolUtilities

Ÿ Electric ityŸ Industria l waterŸ Process cooling

waterŸ House process

vacuumŸ Tool pedesta lsŸ Tool b locksŸ TransformersŸ Conditioners

SupportCleanroom s

Ÿ G own roomŸ SortŸ C4

GeneralUtilities

Ÿ Chilled waterŸ City waterŸ Condenser

waterŸ F ire ProtectionŸ HPM M ake-up

air/exhaustŸ Heating waterŸ House vacuumŸ Instrument a irŸ Security systemsŸ Smoke exhaustŸ SteamŸ Venturi n itrogenŸ Telecomm.Ÿ Radio

communicationsŸ BoilersŸ Leak test he lium

LiquidEffluentSystem s

Ÿ AW N / CAWŸ URWŸ HF TreatmentŸ KD-100 W asteŸ Sulfuric W asteŸ Solvent W asteŸ Phosphoric

W asteŸ C4 W aste

Leve l AS ystem s

Leve l BS ystem s

Leve l CS ystem s

Leve l ES ystem s

SupportRoom HVAC

Ÿ SubfabŸ SCR roomsŸ G as PadŸ TrenchŸ BCR rooms

M onitoringSystem s

Ÿ FM S SystemŸ Breath ing A irŸ Life Safety

SystemsŸ Fire alarmŸ Voice ev ac.Ÿ H2 detectionŸ O 2 depletionŸ Liquid leakŸ HPM detection

Facilities Change Control Board (FCCB)System Levels

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SYSTEM LEVELSChangeDegree

LEVEL A LEVEL B LEVEL C LEVEL E

1Different Output White Paper

(Class III)White Paper

(Class IV)White Paper

(Class V)White Paper

(Class IV)2

Different Design White Paper(Class III)

White Paper(Class V)


White Paper(Class IV)

3Different Critical

ComponentWhite Paper

(Class IV)White Paper

(Class V)Short FormWhite Paper


4Different Non-Critical

ComponentWhite Paper

(Class V)Short FormWhite Paper

Short FormWhite Paper

Short FormWhite Paper

Change Degree & System Level definerequired documentation and review.

Change ClassificationChange ClassificationChange ClassificationChange Classification

CHANGE CLASS

White Paper Review Levels:SHORTFORM

CLASS V CLASS IV CLASS III

Local Project Team:Design Review Task Force

(DRTF)X X X X

Cross Site Stake Holders:Joint Engineering Teams

(JETs)X X X

Cross Site Engineering Management:Facility Change Control Board

(FCCB)X X X

Cross Site Process Engineering:Process Change Control Board

(PCCB)X

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CE! Process Result:

Compelling Reason is ratified AND Success Criteria have been satisfied, all Concerns have been addressed.

The proposal is included in POR*:• Proposal is now part of CE! Baseline.• Affected documents are modified.• Implementation by projects is simplified (path of least resistance.)

Change Rejection:

Change Approved!

*POR = Plan of Record (may include various options.)

Reason not compelling OR Success Criteria not achieved, Concerns still exist.

POR remains unchanged.

Change can be reconsidered if:• Additional Compelling Reason identified.• Reasons for test failure is remedied (substantiated by additional data.)

® sd 2000 intel supplier day 2000 sd 2000 intel supplier day 2000 agility & affordability @...

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