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    Module: CH4106: Formulation of active pharmaceutical

    ingredients (API) dosage forms

    Contacts: Zaher Judeh

    Tel: 6790-6738

    [email protected]

    N1.2 B1-14

    Textbook: H.C. Ansel, L.V. Allen Jr., N.G. Popovich,

    Pharmaceutical dosage forms and drug

    delivery systems, 8th Edition, Lippincott

    Williams & Wilkins

    Welcome to Formulation

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    Teams: Preselected 12 teams each of 8 students

    with a team leader and a deputy team leader Readiness assurance

    Reading outside class time: PowerPoint slides, lecture

    videos and other reading materials will be uploaded on

    edventure

    Individual assessment (during class, 30-35 min.)

    Team assessment (during class, 30-35 min.)

    Application activities Presentation on a selected topic

    Case studies discussion

    Team-Based Learning

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    Application activities How?

    A problem will be given during class time Teams will be given 20 minutes to discuss the problem

    and arrive at a solution. Teams are allowed to refer to any

    material/resource to answer the problem.

    Solutions (1 written page) will be collected from all teams

    Only 6 teams will be selected randomly to present their

    solutions each class (10 minutes only).

    Presenting teams will be marked by all teams (11 teams) Peer assessment: within the team (in week 12). This will

    also include a statement on:

    One thing they appreciate from the member

    One thing they request from the member

    Team-Based Learning Cont.

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    Assessments/Examinations

    May include multiple choice, true/false, short/long answer,

    essay questions, and problems anything! Exams can be on any selected topic:

    In class individual assessment up to 12%

    In class team assessment I up to 10% In class team assessment II up to 13%

    Peer assessment (in week 12) up to 10%

    CA Monday 20/10/2014 9:35-10:35 am up to 10% Final exam University sets date up to 45%

    Students are expected to take examinations at the

    scheduled time.

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    CA/Assessment Policy

    If student misses CA due to following valid reasons:

    Valid MC (not from Chinese doctor) Passing away of immediate family (parents, siblings,

    grandparents)

    Participate in an activity representing NTU There will be no makeup CA.

    The best 8 assessments will be computed towards your

    final mark. Students who are absent from lectures without

    valid reason will get (0) zero for that assessment.

    Marks will be computed according to NTU prevailing

    policy.

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    The slides represent points for discussion

    You must refer to the textbook for a complete account

    If it is mentioned, it is required, otherwise it is for yourreading pleasure!

    Have Fun and Good Luck

    Attention

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    Course Contents

    Section I: Introduction to Drugs, Drug Dosage Forms

    and Drug Delivery Systems Introduction to Drugs and Pharmacy

    New Drug Development and Approval Process

    Current Good Manufacturing Practices Section II: Drug Dosage Form and Drug Delivery

    System Design

    Dosage Form Design: Pharmaceutics and

    Formulation Considerations

    Dosage Form Design: Biopharmaceutic and

    Pharmacokinetic Considerations

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    Course Contents Cont.

    Section III: Solid Dosage Forms and Solid Modified-

    Release Drug Delivery Systems Powders and Granules

    Capsules

    Tablets Solid Oral Modified-Release Dosage Forms and Drug

    Delivery Systems

    Section IV: Semi-Solid Dosage Forms and Transdermal

    Systems

    Ointments, Creams and Gels

    Transdermal Drug Delivery Systems

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    Course Contents Cont.

    Section V: Pharmaceutical Inserts

    Suppositories and Inserts Section VI: Liquid Dosage Forms

    Solutions

    Disperse Systems Section VII: Sterile Dosage Forms and Delivery

    Systems

    Parenterals

    Ophthalmic Solutions and Suspensions

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    Overall Goals

    For a given drug, understand how to select an

    appropriate drug delivery system, formulation, route ofadministration based upon the chemical, physical and

    biological attributes of the drug

    Inspire YOU: This is a great field where more researchand development for optimum dosage form design is to

    be done!

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    Course Objectives: Understand

    The process of drug development and approval

    The pre-formulation considerations applicable to thedesign of specific dosage forms

    The biological and physicochemical properties of drugs

    that must be considered in the design of pharmaceutical

    dosage forms

    The concepts of chemical kinetics, drug stability and the

    factors that impact dosage forms stability

    Different dosage forms and outline their advantages andshortcomings

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    Course Objectives Cont. Be familiar with common dosage forms in use today and

    current development in drug delivery systems -- Research

    Understand formulation of a dosage form with respect to:

    Types and functions of the additives/excipients used

    Problems encountered during the formulation of a

    specific dosage form Techniques used in the production of different dosage

    forms

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    What is Pharmaceutics?

    The science of dosage form design where the API is

    made into a safe and effective medication It applies science and engineering knowledge to the

    multidimensional problems of the formulation,

    development, evaluation, production, distribution,

    selection and administration of safe, effective, reliable,

    drug delivery systems

    Pharmaceutics include:

    Pharmacokinetics, Pharmacodynamics,Pharmacogenomics, Pharmaceutical formulation,

    Pharmaceutical technology

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    Preformulation: characterization of a drug's physical,

    chemical, and mechanical properties in order to choosewhat other ingredients should be used in the preparation

    Formulation: the process in which the API (drug) and

    excipients are combined to produce a final medicinal

    product

    TheAPI must be delivered to the patient in some way

    Dosage Form

    Preformulation / Pharmaceutical

    Formulation

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    Dosage Form

    The physical form in which a drug is produced for

    administration by the appropriate route to the recipient It functions as a drug delivery system (DDS) get the

    drug to its site of action

    The design and formulation of a dosage form affects therate and amount of drug delivered bioavailability

    When designing a dosage form we must consider:

    Rate of delivery

    Site of release

    Target delivery to specific cells/receptors (action)

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    Current R&D Scenario:Pharmaceutical industry

    Activities broadly divided into

    Search for novel molecules/treatment modalities Development of novel drug delivery systems ( or novel

    dosage forms)

    Situation very similar to arms / weapons industry:

    New and more powerful bombs

    Programmable & smarter rockets/delivery systems

    Mutually complementary:

    To be effective a bomb must hit the correct target Many obstacles to reach the target

    Delivery system suppose to overcome obstacles

    A good rocket with no potent warhead is ineffective

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    Likewise in Drug Therapy! Optimal drug response depends upon:

    Using the correct drug Delivery in most appropriate manner

    Reach intended site only

    Leave other tissues / organs alone

    Sufficient quantity

    Suitable duration

    Problems to fulfill these requirements best exemplified in

    cancer chemotherapy

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    Race Between Bomb and Rocket Development of novel molecules is the winner

    Progress made in delivery systems lacking behind Situation made worse by biotech revolution:

    biotherapeutics

    Cannot be delivered by conventional delivery

    systems E.g.: gene therapy

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    Design Criteria for Dosage Form

    Must be safe, effective and on target

    Must be stable and has a reasonable shelf-life Components must not react with the storage container

    Tolerate physiological variables in stomach and liver

    Must have patient acceptability: color, taste, smell,appearance, size

    Must permit efficient, cost-effective production that

    provides accuracy and precision of dosing

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    Drug Delivery: Challenges

    Attaining accuracy and precision of low dose drugs

    A drug (dose = 0.1 mg) formulated into a typical 200mg tablet has a drug/excipient ratio of 1:2000

    Stabilization and delivery of large molecules (peptides

    and proteins)

    Overcoming the practical problem where large dose

    drugs lack the properties to be formed directly into tablets

    Delivery of poorly soluble and/or poorly permeable drugs

    Design of customize drug delivery: provide non-constantdrug release rates; pulsed, ramped or once-a-day (24

    hour) delivery

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    Various Systems for Nitroglycerine

    Dosage

    Form

    Dosage

    (mg)

    Onset of

    action(min.)

    Peak

    action(min)

    Duration of

    action(min/h)

    Sublingual 0.3-0.8 2-5 4-8 10-30 min

    Buccal 1-3 2-5 4-10 30-300 min

    Oral 6.5-19.5 20-45 45-120 2-6 h

    Patches 5-10 30-60 60-180 Up to 24 h

    Ointment 0.5-10inc 15-60 30-120 3-8 h

    https://rxsecure.umaryland.edu/courses

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    Drug Delivery Systems/Dosage

    Forms Classifications Classification:

    Local/topical or systemic therapy Immediate/conventional or Modified/novel release

    Local/topical therapy

    Therapeutic agent applied directly to site of action

    IV

    Oral Systemic therapy

    Drug administered systemicallyinto blood to be transported to

    site of action

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    Systemic: Oral therapy can

    result in severe toxic effectsLocalized therapy using meter

    dose inhaler. Toxic effects can

    be avoided if used properly

    Drug Delivery Systems/Dosage

    Forms

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    Drug Delivery Systems/Dosage

    Forms Classifications Conventional/immediate release preparations:

    Job is done after delivering drug to site ofabsorption/action

    E.g.: normal tablets, capsules, creams, ointments,

    injections

    Novel/modified release system:

    Additional functions, e.g.: control rate of absorption,

    promote absorption, site targeting, ultimate is tofunction like a guided missile - essentially to maximize

    therapeutic response and minimizing side effects

    (discussed in more detail later)

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    Modified Release Dosage Forms

    Dosage forms whose drug-release characteristics of time-

    course and/or location are modified: Delayed release

    Extended (sustained) release

    Delayed Release:

    Release of a drug (or drugs) at a time other thanimmediately following oral administration, e.g.

    Enteric coated: Prevents release of drug in stomach;releases after passing phyloric sphincter

    Pulsatile delivery: programmable to release drug atpredetermined time or place

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    Modified Release Dosage Forms

    Extended (sustained) release

    Any product formulated to make the containedmedicament available over an extended period of time

    after ingestion

    Provide a reduction in dosing frequency as compared

    to the same drug presented in a conventional

    immediate release dosage form

    Controlled release

    Prolonged release

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    Mechanism of Drug Absorption Paracellular:

    Through gaps/pores between cells Small molecules e.g. urea, water

    Transcellular: Through cells hence biological membranes

    Main mechanism, diffusion: follows Ficks law

    molecules must have lipid solubility, unionised form Active transport: energy involved, against conc

    gradient carrier can be saturated, eg vit B1, B2, B3 B6

    Facilitated diffusion: carrier can be saturated, noenergy involved, not against conc gradient, eg B12

    Pinocytosis, endocytosis molecules (large) like somepeptides, particles

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    If absorption is rate limiting, bioavailability no longer governedby physicochemical properties and formulation variables

    http://www.boomer.org/c/p1/Ch03/Ch0302.html

    Drug-plasmaprotein complex

    Adiposetissue

    storage

    Effector tissues,drug receptor

    bindingLung

    Peripheraltissue,

    Metabolism

    KidneyLiver,

    drugmetabolism

    Bile

    DrugDrug

    Blood

    Intestines

    Oralingestion

    Volatile drugsin expired air

    Drugs &metabolites in

    urine

    Drugs &metabolites in

    stool

    Intestinalreabsorption

    Drug Action

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    From the equation: dissolution is affected by

    physicochemical properties and formulation variables

    C)(CshV

    DA

    dt

    dC

    layediffusionofthicknessh

    tcoefficiendiffussionD

    areasurfaceAratendissolutiodt

    dC

    mediuofvolumeV

    solubilityCs

    mediuinionconcentratC

    Noyes-Whitney Equation