0 april.2003 yuken kogyo co.,ltd. a3h series high-pressure variable piston pump
TRANSCRIPT
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April.2003
YUKEN KOGYO CO.,LTD.
A3H Series High-Pressure Variable Piston PumpA3H Series High-Pressure Variable Piston Pump
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Features
A3H, the ultimate design pump developed by Yuken’s own technology. It is consequently extended with wide displacement range and high pressure.
• Optimal control types available for
industrial machines and industrial vehicles
• Wide displacement range with single and through drive pump
• High performance having maximum pressure up to 35 MPa
• Low noise level and high reliability based on well proved service
• Compact in size, greater ratio of Output power to Mass
A3H, the ultimate design pump developed by Yuken’s own technology. It is consequently extended with wide displacement range and high pressure.
• Optimal control types available for
industrial machines and industrial vehicles
• Wide displacement range with single and through drive pump
• High performance having maximum pressure up to 35 MPa
• Low noise level and high reliability based on well proved service
• Compact in size, greater ratio of Output power to Mass
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A3H180
A3H16
A3H37
A3H145
A3H100
A3H71
A3H56
A10V100
A10V140
A10V71
A10V45
A10V28
PVH131
PVH45
K3VG112
K3VG180
K3VG63
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200Displacement cm3/rev
Ma
ss
kg
YUKEN -SeriesA3H
Rexroth A10V
Vickers PVH
KAWASAKI GK3V
Compact
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Displacement
16 37 56 71 100 145 180
18 2845 71 100 140
0 50 100 150 200
Displacement cm3/rev
A3H Series
REX. A10V
16 37 56 71 100 145 180
18 2845 71 100 140
0 50 100 150 200
Displacement cm3/rev
A3H Series
REX. A10V
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Model Displacement
cm3/rev Max.Speed
r/min
Max. Pressure
MPa
Rated Pressure
MPa
Mass kg
A3H16 16.3 3600 14.5
A3H37 37.1 2700 19.5
A3H56 56.3 2500 25.7
A3H71 70.7 2300 35.0
A3H100 100.5 2100 44.6
A3H145 145.2 1800 60.0
A3H180 180.7 1800
35 28
70.4
Specifications “01”
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Control Type
“01” “09” “14”
“ 01”: Pressure Compensator Type
“ 09”: Constant Power Control Type
“ 14”: Load Sensing Type
“ 55”: Two Pressure & Two Flow Control Type
( High pressure set : By relief valve)
“ 01”: Pressure Compensator Type
“ 09”: Constant Power Control Type
“ 14”: Load Sensing Type
“ 55”: Two Pressure & Two Flow Control Type
( High pressure set : By relief valve)
“55”
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Control Type
Model “01” “09” “14” “55”Rotation
CW
A3H16 ● ● ● ●
A3H37 ● ● ● ● ●
A3H56 ● ● ● ● ●
A3H71 ● ● ● ● ●
A3H100 ● ● ● ● ●
A3H145 ● ● ● ● ●
A3H180 ● ● ● ● ●
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Model Number Designation
Electric Motor No. of Poles
4:4P, 6:6PFrequency of Power Source
A:50Hz, B:60Hz
A3H56-FR14K-10Load Sensing
A3H56-FR01KK-10Pressure
compensatorPressure adjust range
K:5~35 MPa
Shaft Extension
K:Keyed, S:Splined
Series
A3H56-FR09-22B4K-10Constant Power
Control
Control Power Set
See Next Table
Mounting
F:Flange, L:FootDirection of Rotation
R:Clockwise(Normal)
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“09” Constant Power Control Type
Note) Hydraulic power (kW) changes according to shaft rotation speed.
Model
Numbers 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
A3H37 ● ● ● ●
A3H56 ● ● ● ● ●
A3H71 ● ● ● ● ●
A3H100 ● ● ● ● ●
A3H145 ● ● ● ● ● ●
A3H180 ● ● ● ● ●
Control Power Set 【kW】 at 4-Pole Motor
A3H56-FR09-22B4K-10
Note)
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Dimensions A3H16~A3H180
MODEL A B C D Keyed Shaft
φ( mm)Splined ShaftSAE J 498b
Pilot FlangeSAE J 744c
A3H16-*R01 203.5 49.5 190.5 151 φ 22.23 13T-16/32 φ 101.6, 4bolt
A3H37-*R01 223 61.5 204 163 φ 25.4 15T-16/32 φ 127, 4bolt
A3H56-*R01 239 62 227 181 φ 31.75 14T-12/24 φ 127, 4bolt
A3H71-*R01 264 75 254 203.5 φ 38.1 17T-12/24 φ 127, 4bolt
A3H100-*R01 284.5 95 262.5 215 φ 44.45 13T-8/16 φ 152.4, 4bolt
A3H145-*R01 321.5 95 281 232 φ 50.8 15T-8/16 φ 152.4, 4bolt
A3H180-*R01 347.5 112 298 246.5 φ 50.8 15T-8/16 φ 152.4, 4bolt
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Tandem Pumps
A3H164-φ 101.6
A3H374-φ 127
A3H564-φ 127
A3H714-φ 127
A3H1004-φ 152.4
A3H1454-φ 152.4
A3H1804-φ 152.4
Others2-φ82.55
A3H*37 ▲ ▲ ▲
A3H*56 ● ● ● ●
A3H*71 ● ● ● ● ●
A3H*100 ▲ ▲ ▲ ▲ ▲ ▲
A3H*145 ▲ ▲ ▲ ▲ ▲ ▲ ▲
A3H*180 ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Note1) ○ : Available, △ : Consult YUKEN
Note2) Others:A16 piston pump, PV2R1 vane pump and other gear pumps etc.
Driven Pump(*)Model
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Constant Power Control “09”
Pump swash-angle(α) changes in inverse proportion to delivery pressure(p). Under power control condition, the figure p ×α remains in constant balance between two forces acting on cam. One force is spring acting via the compensator spool, the other force is delivery pressure via the feed back piston. The operating point change is dependent on swash angle. Consequently, pump oil power (p × Q) is kept constant at constant condition of shaft speed(N) because Q=N ×function(tanα).
α
pQ
ppspring
cam
control piston
feedback piston
compensator spool
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M
N
Graphic SymbolStructure of Control Section
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Constant Power Control “09”
Input power
Test condition
・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・Max. speed : 1800 r/min
・ Control power set : 75 kW
Test condition
・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・Max. speed : 1800 r/min
・ Control power set : 75 kW
Output flow
Output flow
Input power
Pressure
Test condition
・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・Max. speed : 1500 r/min
・ Control power set : 45 kW
Test condition
・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・Max. speed : 1500 r/min
・ Control power set : 45 kW
Performance Data:A3H180
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Load Sensing “14”
Graphic Symbol Load Sensing
Const. Flow Control
●Variable Flow Compensator Setting:1.0~3.0MPa
●Pilot relief valve connection via remote control port (pp)
Pressure
Flo
wF
low
Shaft Speed
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Load Sensing “14”
Test condition ・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・ Max. speed : 1800 r/min
・ Flow Compensator Set : 1 MPa
Test condition ・ Hydraulic oil : ISO VG 32
・ Temperature : 40℃
・ Oil viscosity : 32 mm2/sec
・ Max. speed : 1800 r/min
・ Flow Compensator Set : 1 MPa
Pressure
Flow
Performance Data:A3H56
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455055606570758085
0 5 10 15 20 25 30 35 40
MPa
dB
(A) A3H16
A3H37
A3H56
A3H71
A3H100
A3H145
A3H180
Noise Level Characteristics
1 metre away from pump head cover
Typical Data;at Max. Flow Cut Off, N= 1800 r/min
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Noise Level Characteristics
505560657075808590
5 10 15 20 25 30 35
MPa
dB
(A) A3H16
A3H37
A3H56A3H71
A3H100A3H145
A3H180
1 metre away from pump head cover
Typical Data;at Full Cut Off, N= 1800 r/min
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Applications
Presses, Pipe bending machine Tube forming machine Steel works, Rolling mills Injection molding machine, Die casting Compactor Industrial Vehicles
Presses, Pipe bending machine Tube forming machine Steel works, Rolling mills Injection molding machine, Die casting Compactor Industrial Vehicles
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Equivalent Models
A10V PVP PVH PVM K3VL
Maker Model rated P/max.P Displacement cm3/rev
YUKEN A3H 28/35 16,37,56,71,100,140,180
Bosch-Rexroth A10V 28/35 18,28,45,71,100,140
Parker-Hannifin PVP 25/35 16,23,33,41,48,60,76,100,140
Eaton-Vickers PVH 28/32/35 45,57,74,131
Eaton-Vickers PVM 28/35 18,28,45,57,74,98,131
Kawasaki K3VL 32/35 45,71,112,140
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End Cover
Doc.No.: PPD.2797 Compiled by YUKEN Product Planning Section Date of issue: 4/03/2003
Reference Publication Pub.No.: EL-0108 Title: A3H Series High Pressure Variable Displacement Pumps Date of issue: 9/25/2002
YUKEN KOGYO CO., LTD.International Business Department1 Miyamae, Fujisawa, Kanagawa Prefecture, 251-8525 JapanTelephone : +81-466-23-2107 Facsimile : +81-466-27-7100e-mail : [email protected] Internet : www.yuken.co.jp
ALA Industries Limited.1150 Southpoint Drive, Suite DValparaiso, IN 46385Tel: 219-465-4197, Fax: 219-477-4194www,yuken-usa.com