00250600bcst49042_cdfe04_38_technical specification for fiber optic

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CD-FE 04 08/06/11 Modified for Addendum Federico Maggi Giacomo Campanelli Andrea Gasparini Richelmo Chiorrini CD-FE 03 20/01/11 Issue for Tender Federico Maggi Giacomo Campanelli Andrea Gasparini Richelmo Chiorrini CD-FE 02 12/10/10 Final Issue Federico Maggi Giacomo Campanelli Andrea Gasparini Richelmo Chiorrini CD-FE 01 04/08/10 Issue for Approval Federico Maggi Giacomo Campanelli Andrea Gasparini Richelmo Chiorrini CD-FE 00 15/07/10 Issue for Approval Federico Maggi Giacomo Campanelli Andrea Gasparini Richelmo Chiorrini Validity Status Rev. number Revision Index Date Description Prepared by Checked by Approved by Contractor Approval Company Approval Company logo and business name exploration & production division Project name ZUBAIR OIL FIELD DEVELOPMENT PROJECT Company Document ID 00250600BCST49042 Job N. Contractor logo and business name Contractor Document ID 022026-2506-HA-E- 49042 Contract N. Vendor logo and business name Vendor Document ID Order N. Facility Name Location ONSHORE Scale n.a. Sheet of Sheets 1 of 38 Supersedes N. XXX (SOC NUMBER) Superseded by N. Document Title TECHNICAL SPECIFICATION FOR FIBER OPTIC CABLE Plant Area Plant Unit Software: Microsoft Word 97-2003 File No. 00250600BCST49042_CDFE04_38.doc This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent. ENI - IRAQ ZUBAIR OIL FIELD DEVELOPMENT PROJECT TECHNICAL SPECIFICATION FOR FIBER OPTIC CABLE

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Page 1: 00250600bcst49042_cdfe04_38_technical Specification for Fiber Optic

CD-FE 04 08/06/11 Modified for Addendum

Federico Maggi

Giacomo Campanelli

Andrea Gasparini

Richelmo Chiorrini

CD-FE 03 20/01/11 Issue for Tender Federico Maggi

Giacomo Campanelli

Andrea Gasparini

Richelmo Chiorrini

CD-FE 02 12/10/10 Final Issue Federico Maggi

Giacomo Campanelli

Andrea Gasparini

Richelmo Chiorrini

CD-FE 01 04/08/10 Issue for Approval

Federico Maggi

Giacomo Campanelli

Andrea Gasparini

Richelmo Chiorrini

CD-FE 00 15/07/10 Issue for Approval

Federico Maggi

Giacomo Campanelli

Andrea Gasparini

Richelmo Chiorrini

Validity Status

Rev. number

Revision Index Date Description Prepared

by Checked

by Approved

by Contractor Approval

Company Approval

Company logo and business name

exploration & Pproduction division

Project name ZUBAIR OIL FIELD

DEVELOPMENT PROJECT

Company Document ID 00250600BCST49042 Job N.

Contractor logo and business name

Contractor Document ID 022026-2506-HA-E- 49042 Contract N.

Vendor logo and business name Vendor Document ID Order N.

Facility Name

Location ONSHORE

Scale n.a.

Sheet of Sheets 1 of 38

Supersedes N. XXX (SOC NUMBER) Superseded by N.

Document Title

TECHNICAL SPECIFICATION FOR FIBER OPTIC CABLE Plant Area

Plant Unit

Software: Microsoft Word 97-2003 File No. 00250600BCST49042_CDFE04_38.doc

This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

ENI - IRAQ ZUBAIR OIL FIELD DEVELOPMENT PROJECT

TECHNICAL SPECIFICATION FOR FIBER OPTIC CABLE

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

REVISION HISTORY

Rev.

Date Nr. of sheets

Description

CD-FE 00 15/07/2010 33 Issue for Approval CD-FE 01 04/08/2010 35 Issue for Approval CD-FE 02 12/10/2010 37 Final Issue CD-FE 03 20/01/2011 37 Issue for Tender CD-FE 04 06/06/2011 38 Modified for Addendum

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

INDEX

1 PROJECT DESCRIPTION............................................................................................................... 5 1.1 General....................................................................................................................................... 5 1.2 Objective..................................................................................................................................... 5

2 DEFINITION AND ABBREVIATIONS ............................................................................................. 7 2.1 Language and unit of measurement .......................................................................................... 7 2.2 Definition..................................................................................................................................... 7 2.3 Abbreviations.............................................................................................................................. 9

3 CODES, STANDARDS AND REFERENCE.................................................................................. 12 3.1 International Telecommunication Union (ITU).......................................................................... 12 3.2 Institute of Electrical and Electronic Engineers (IEEE) ............................................................ 12 3.3 International Electrotechnical Committee (IEC) ....................................................................... 12 3.4 ENI Standards .......................................................................................................................... 13 3.5 Reference Project Documents ................................................................................................. 13 3.6 Environmental conditions ......................................................................................................... 16

4 OVERALL REQUIREMENTS........................................................................................................ 17 4.1 General..................................................................................................................................... 17

5 TECHNICAL REQUIREMENTS .................................................................................................... 18 5.1 General..................................................................................................................................... 18 5.2 Fiber Optical Cable Type 1....................................................................................................... 18 5.3 Fiber Optical Cable Type 2....................................................................................................... 19 5.4 Fiber Optical Cable Type 3....................................................................................................... 20 5.5 Fiber Optical Cable Joint Splice and Enclosure....................................................................... 21

6 DOCUMENTATION ....................................................................................................................... 22 6.1 General..................................................................................................................................... 22 6.2 Engineering Design Documentation (Not Applicable).............................................................. 22 6.3 Construction Drawings and Documentation............................................................................. 22 6.4 Test and Commissioning Procedures ...................................................................................... 22 6.5 As-Built Drawings ..................................................................................................................... 23 6.6 System Documentation ............................................................................................................ 23

7 INSTALLATION............................................................................................................................. 24 8 BEDDING PADDING AND BACKFILLING OF TRENCH ............................................................ 25

8.1 Trench Bed Preparation ........................................................................................................... 25 8.2 Padding and Backfilling ............................................................................................................ 25 8.3 Installation of Warning Tape..................................................................................................... 26 8.4 Line Markers............................................................................................................................. 26 8.5 Manhole for Joint Splice Closure ............................................................................................. 26

9 SPECIAL TOOLS AND TEST EQUIPMENT................................................................................. 28 9.1 Special tools ............................................................................................................................. 28 9.2 Test Equipment ........................................................................................................................ 28

10 TEST AND COMMISSIONING ................................................................................................ 29 10.1 General ................................................................................................................................ 29 10.2 Factory Acceptance Test (FAT) ........................................................................................... 29 10.3 Cable Testing ....................................................................................................................... 29 10.4 Shop Inspection Testing ...................................................................................................... 30 10.5 Site Acceptance Test ........................................................................................................... 30 10.6 Certificate of Acceptance ..................................................................................................... 31

11 ATTACHMENTS ...................................................................................................................... 32 11.1 Optical Requirements Fiber Optic Cable Data Sheet Type 1, and Type 2 and Type 3....... 32 11.2 Construction Requirements for Fiber Optic Cable Type 1................................................... 33 11.3 Construction Requirements for Fiber Optic Cable Type 2................................................... 34

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

11.4 Construction Requirements for Fiber Optic Cable Type 3................................................... 35 11.5 Joint Splice Enclosure for Fiber Optic Cable ....................................................................... 36

12 ESTIMATED QUANTITIES OF FIBER OPTIC CABLE AND SPLICE CLOSURE................. 37

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

1 PROJECT DESCRIPTION

1.1 General

ENI has been awarded the Zubair project for the development of an oil field (ZUBAIR FIELD) in joint venture with Occidental, Korea Gas and Missan Oil COMPANY (as state partner), with Eni as operator. The Zubair Field is located in the southern area of Iraq, 20 km from Basra city. The structure of the Zubair Field is a relatively gentle anticline oriented NNW - SE, approximately 60 km long and 10-15 km wide. The Zubair project is a “brown field project” in which two main phases can be defined:

• Rehabilitation Phase (or RP) in which includes the revamping of existing facilities to maximise production capacity of the existing treatment plants in order to achieve an oil production rate of 700 kBOPD at Q3 2013, after rehabilitation of wells, gathering network and overall facilities, plus installation of new facilities as required. These activities should be concluded within 36 month starting from the CED.

• Enhanced Re-Development Phase (or EP). During this phase the installation of new permanent production facilities to achieve the plateau rate of 1200 kBOPD of oil production has been foreseen. The oil will be produced from reservoir with natural flowing and artificial lift systems requiring also water injection to support reservoir pressure and maintain it above saturation pressure. This second phase should be finished within 6 years from the CED.

1.2 Objective

The primary objective of this document is to define the minimum requirements for the design, manufacturing, delivery, installation and testing of the FIBER OPTIC CABLE for the following SITES:

• Zubair Degassing Station; • Zubair Mishrif Degassing Station; • Hammar Degassing Station; • Hammar Mishrif Degassing Station; • Rafidiya Degassing Station; • Safwan flow station; • Power Generation Plant; • Gas Treatment Plant; • New Tankfarm; • Sea Water Intake; • River Water Intake (To Be Defined); • Field Office District; • Radio Shelter; • Fiscal Metering Site (If located outside DGS); • New Remote Wells and Manifolds;

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

The FIBER OPTIC CABLE shall be the physical support to the WAN and LAN Systems that provides communications for voice and data services within Zubair Field SITES and FACILITIES. The FIBER OPTIC CABLE shall be installed by CONTRACTOR within the Degassing Station and Main SITES and remote FACILITIES areas, along new Gas and Water pipelines and between Degassing Station and new wells and manifolds SITES along new trunklines and flowlines.

All CONTRACTOR ITEMS necessary for the safe and satisfactory operation of the system shall be included notwithstanding exclusions or omissions from the specification. .

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

2 DEFINITION AND ABBREVIATIONS

2.1 Language and unit of measurement

All TECHNICAL DOCUMENTATION exchanged on this PROJECT shall be in the English language. Units of measurement shall be in accordance with the International System (IS). Safety labels or announce shall be English and Arabic languages.

2.2 Definition

COMMISSIONING Means that the functional systems of the

FACILITY are mechanically completed and have been tested and pre-commissioned in accordance with the requirements of the CONTRACT and are therefore in readiness for commencement of the associated commissioning activities, as described in the applicable Appendix.

COMPANY Means the Company designated as such in the FORM OF AGREEMENT

COMPANY ITEMS Means equipment and material to be supplied by COMPANY to CONTRACTOR

CONSTRUCTION EQUIPMENTS

Means all materials, supplies, plant (floating or otherwise), vessels, machinery, equipment, tools, buildings and structures, including warehouses, offices, docks, berths, moorings, camps, garages, workshops, scaffolding, temporary work and all other items supplied, used and/or consumed by CONTRACTOR and its SUBCONTRACTORS in the performance of the WORK/SERVICE, but not incorporated into or forming part of the FACILITY

CONTRACT Means the documents listed in the FORM OF AGREEMENT and any amendments, supplements and alterations thereto in writing signed by the PARTIES

CONTRACTOR Means the legal entity defined as such in the FORM OF AGREEMENT

CONTRACTOR ITEMS Means any and all itemised and non itemised equipment and materials, including construction spares, special tools, commissioning spares and consumables to be incorporated into the FACILITY or used during the plant commissioning, start up or operations and necessary for the due performance of the

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

WORK/SERVICE, in order to allow the complete realisation of the FACILITY and to be supplied by CONTRACTOR as set out in the CONTRACT and excluding only COMPANY ITEMS and CONSTRUCTION EQUIPMENT

FACILITY Means the facility, associated utilities, machinery, apparatus, articles, and supporting infrastructure to be designed, constructed and warranted in accordance with this CONTRACT, as is more fully specified in the applicable Appendix

FORM OF AGREEMENT

Means the document titled as such which is a part of this CONTRACT

GOODS Means the equipment, machinery, materials and/or supplies to be provided directly or indirectly by CONTRACTOR in accordance with the CONTRACT

PARTIES Means either COMPANY or CONTRACTOR and the expression “PARTIES” shall be construed accordingly

PROJECT Means technical services and related activities for the rehabilitation and improved production and enhanced recovery of petroleum from Zubair Oil Field located in the Republic of Iraq

SERVICE Means all the activities as better specified in the applicable Appendix, to be rendered by CONTRACTOR pursuant to the CONTRACT

SITE Means the location where the FACILITY is to be commissioned and the surrounding vicinity, as may be further delineated and altered in writing from time to time by COMPANY REPRESENTATIVE

SUBCONTRACTOR (SUBSUPPLIER)

Means any person, including any vendor or supplier, with whom CONTRACTOR has entered into any contract to perform any part of the WORK/SERVICE, or to provide any materials to or on behalf of CONTRACTOR, including any person at any tier with whom any SUBCONTRACTOR has further contracted any part of the WORK/SERVICE, and their legal successors and assigns

TECHNICAL DOCUMENTATION

Means all documents including but not limited to drawings, designs and calculation data, process documents, technical indices, operation and maintenance manuals and other documentation relating to the CONTRACTOR ITEMS, the FACILITY or the WORK/SERVICE to be supplied

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

by CONTRACTOR to COMPANY

WORK Means all of the works and services required to be performed by CONTRACTOR under this CONTRACT for the full and complete realisation of the FACILITY as are more fully described in the applicable Appendix and as may be modified by VARIATION ORDER(S), including but not limited to the provision of all labour, facilities, equipment, services and works as may be reasonably inferred therefrom unless specifically excluded in this CONTRACT

2.3 Abbreviations

AC or ac Alternating Current ACS Access Control System ACSR Aluminum Conductor Steel Reinforced ATEX Atmospheres Explosive (Directive 94/9/EC) BOPD Barrels of Oil per Day BSTB Billion of Stock Tank Barrels Cat-6 Category 6 CCD Charge Coupled Device CD Compact Disc CCR Central Control Room CCTV Closed Circuit Television CED Contract Effective Date CLI Calling Line Identifier CMCS Central Monitoring Communication System COE Common Operating Environment CPI Corrugated Plate Interceptor dB Decibel DC or dc Direct Current DHCP Dynamic Host Configuration Protocol DISA Direct Inward System Access DVR Digital Video Recorder DGS DeGassing Station DTMF Dual Tone Multi Frequency DVD Digital Versatile Disc EExe European Area of Use Standard – Increased Safety EN50019 EIA Electronics Industries Alliance EMC Electromagnetic Compatibility EMI Electromagnetic Interference EP Enhanced Phase EPC Engineering, Procurement and Construction Fps Frames Per Second FAX Facsimile document transmission FO Fiber Optic FOC Fiber Optic Cable FOD Field Operation Division FOPIMS Fiber Optic Pipeline Monitoring System GUI Graphic User Interface Ex Certification for Hazardous Area

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HF High Frequency HMI Human Machine Interface HOFR Heat and Oil Flame Resistant Hz Hertz I/O Input/Output ICSS Integrated Control & Safety System IDF Intermediate Distribution Frame IDS Intrusion Detection System IEC International Electro technical Committee IEEE Institute of Electrical & Electronic Engineers IP Internet Protocol IPTV Internet Protocol TeleVision IR Infra-Red IS International System ISO International Organization for Standardization ISP Internet Service Provider IT Information Technology ITU International Telecommunication Union kHz Kilo Hertz kV Kilo Volt LAN Local Area Network LCD Liquid Crystal Display LCR Least Cost Routing LED Light Emitting Diode LER Local Equipment Room LS0H Low Smoke Zero Halogen LSB Life Support Base LSC Life Support Camp Mb/s Megabits per second MAC Media Access Control MDF Main Distribution Frame MF Medium Frequency MHz Mega Hertz MLV Main Valve Line Station MPEG Moving Pictures Expert Group MPS Main Pumping Station MSDC Main Supervisory Dispatching Centre MTBF Mean Time Before Failure MTG Main Telecom Ground MTTR Mean Time To Repair NMS Network Management System NTP Network Time Protocol NTSC National Television System Committee NVR Network Video Recorder OHL Over Head Line OPGW OPtical Ground Wire OSI Open System Interconnection PAGA Public Address & General Alarm PAL Phase Alternation Line PoE Power over Ethernet PS Pump Station PSTN Public Switched Telephone Network PTZ Pan Tilt Zoom RF Radio Frequency RFI Radio Frequency Interference

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SDH Synchronous Digital Hierarchy SFP Small Form-factor Pluggable SIL Safety Integrity Level SNMP Simple Network Management Protocol STM-1 Synchronous Transmission Mode 1 (155 Mb/s) STM-4 Synchronous Transmission Mode 4 (622 Mb/s) STM-16 Synchronous Transmission Mode 16 2488 Mb/s) TCP/IP Transmission Control Protocol/Internet Protocol TER Telecommunications Equipment Room TFT Thin Film Transistor TG Telecom Ground TIA Telecommunications Industries Association TPI Third Party Interference UPS Uninterruptible Power Supply V Volt VLAN Virtual Local Area Network VPN Virtual Private Network VSAT Very Small Aperture Terminal VoIP Voice Over Internet Protocol WAN Wide Area Network WEE Waste Electronic & Electrical Equipment

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

3 CODES, STANDARDS AND REFERENCE

Any CONTRACTOR ITEMS or systems installed shall comply with all relevant International Standards, Specifications, Industry Codes, Iraqi Laws and Company Standards. CONTRACTOR ITEMS and systems should normally comply with the relevant national and international recommendations of the ITU and should be type-approved by the national authority for use in the application proposed. The following is the List of applicable Codes and Standards:

3.1 International Telecommunication Union (ITU)

Document Number Description ITU-T G series Transmission systems and media, digital systems

and networks ITU-T Q series Switching and signalling ITU-T G.651 Characteristics of a 50 125μm Multimode Graded

Index Optical Fibre Cable ITU-T G.652 Characteristics of a Single-Mode Optical Fibre

and Cable ITU-T G.655 Characteristics of a non-zero dispersion shifted

single-mode optical fibre and cable ITU-T L.43 Optical fibre cables for burial application ITU-T L.10 Optical Fibre Joints

3.2 Institute of Electrical and Electronic Engineers (IEEE)

Document Number Description IEEE 802s Series Local & Metropolitan Area Networks (LAN/MAN)

3.3 International Electrotechnical Committee (IEC)

Document Number Description IEC 60332 Series Test on Electric and Optical Fibre Cables under

Fire Conditions IEC 60205 Calculation of the effective parameters of

magnetic piece parts IEC 60495 Single Sideband Power-Line Carrier Terminals

IEC 60529 Degree of Protection provided by enclosure (IP Code)

IEC 60793 Series Optical Fibres IEC 60794 Series Optical Fibres Cables

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This document is property of Eni S.p.A. Exploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

Document Number Description IEC 60834-1 Teleprotection Equipment of Power System

IEC 61000 Electromagnetic Compatibility

IEC 61089 Round wire concentric lay overhead electrical stranded conductors

IEC 61280-4-2 Field Testing method for measuring single-mode cabling

IEC 60950

Safety of information technology equipment including electrical business equipment

IEC 60079 Electrical apparatus for explosive gas atmospheres

3.4 ENI Standards

Document Number Description 20532.EQP.STA.FUN Earthing systems for instrumentation plants

3.5 Reference Project Documents

CONTRACTOR shall refer to appropriate engineering drawings and specifications for the design, manufacture, testing, installation, and commissioning of the Telecommunication Systems. Below is a preliminary list of engineering drawings to be developed. This list shall be update during engineering design

Document Number Description 00250600BGSG09005 Site and climatic Conditions

00250600BIFB48001 ICSS Architecture (Block Diagram)

00250600BISG50001 Instrumentation and Control Philosophy

00250600BCRB49001 Telecommunication Systems Basis of Design

00250600BCSA49050 Technical Specification for Telecommunication Works

00250600BCST49080 Technical Specification For WAN System

00250600BCSG49000 Telecommunication System Philosophy

00250600BCST49081 Technical Specification For Telephone System

00250600BCST49082 Technical Specification For PAGA System

00250600BCST49083 Technical Specification For CCTV System 00250600BCST49084 Technical Specification For RADIO System

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Document Number Description 00250600BCST49085 Technical Specification for pipelines and main site

Intrusion Detection System 00250600BCST49086 Technical Specification for LAN and Structured

Cabling Systems 00250600BCST49087 Technical specification for ACS System 00250600BCST49089 Technical specification for Radio Tower 00250600BCST49092 Technical specification for Process CCTV System 00250600BCST49093 Technical specification for Pipeline Intrusion

Detection System 00250600BCFB49100 Telecom System Overview 00250600BCDQ49101 Typical Installation Details For FOC 00250900BCDD49140 Zubair Degassing Station - Preliminary Telecom

Equipments Layout 00251000BCDD49141 Zubair Mishrif Degassing Station - Preliminary

Telecom Equipments Layout 00251100BCDD49142 Hammar Degassing Station - Preliminary Telecom

Equipments Layout 00251200BCDD49143 Hammar Mishrif Degassing Station - Preliminary

Telecom Equipments Layout 00251300BCDD49144 Rafidiyah Degassing Station - Preliminary

Telecom Equipments Layout 00251400BCDD49145 Safwan Degassing Station - Preliminary Telecom

Equipments Layout 00252000BCDD49146 Gas Treatment Plant - Preliminary Telecom

Equipments Layout 00252200BCDD49147 Tank Farm - Preliminary Telecom Equipments

Layout 00251900BCDD49154 Power Plant - Preliminary Telecom Equipments

Layout 00250600BCDD49155 FOD - Telecom Equipments Layout 00250600BCFB49180 WAN Block Diagram 00250600BCFB49181 Telephone System Block Diagram 00250600BCFB49182 PAGA Block Diagram 00250600BCFB49183 CCTV Block Diagram 00250600BCFB49184 Radio Communication Block Diagram (Radio

System for Existing Remote Facilities) 00250600BCFB49185 LAN and Structured Cabling System Block

Diagram 00250600BCFB49186 ACS System Block Diagram 00250600BCFB49187 Intrusion Detection System Block Diagram 00250600BCST49189 Process CCTV Block Diagram 00250600BCST49190 Pipeline Intrusion Detection System Block

Diagram (FOPIMS)

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Document Number Description 00250900BCEB49200 Zubair Degassing Station - Preliminary Telecom

Material Take Off 00251000BCEB49201 Zubair Mishrif Degassing Station - Preliminary

Telecom Material Take Off 00251100BCEB49202 Hammar Degassing Station - Preliminary Telecom

Material Take Off 00251200BCEB49203 Hammar Mishrif Degassing Station - Preliminary

Telecom Material Take Off 00251300BCEB49204 Rafidiyah Degassing Station - Preliminary

Telecom Material Take Off 00251400BCEB49205 Safwan Degassing Station - Preliminary Telecom

Material Take Off 00252000BCEB49206 Gas Treatment Plant - Preliminary Telecom

Materials Take-Off 00252200BCEB49207 Tank Farm - Preliminary Telecom Materials Take-

Off 00251900BCEB49214 Power Plant - Preliminary Telecom Materials

Take-Off 00250600BCEB49215 FOD – Preliminary Telecom Materials Take-Off

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3.6 Environmental conditions

CONTRACTOR and SUBCONTRACTOR shall pay attention to the environmental condition. Please refer to document n° 00250600BGSG09005 “Site and climatic Conditions” for more information.

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4 OVERALL REQUIREMENTS

4.1 General

This specification details the design and characteristics for the FIBER OPTICAL CABLE used for Zubair Field. The FIBER OPTICAL CABLE used for Zubair Field shall be used for data and voice connection between within various site. RTUs, ICSS, Telephones, WAN over FOC, LAN, security, video, trunkline monitoring and integrity signals shall be exchanged between within sites through backbone of fiber optical cables. The FIBER OPTICAL CABLE should be the preferred engineering solution for data exchange of above mentioned services. The function of the Fiber Optical System is to provide a physical layer of connectivity for the distribution of Telecommunications and Automation services along the pipelines, between within the Zubair Field DGSs, main SITES and FACILITIES for both Process and Non-Process areas. The FOC shall also facilitate telecom fiber optic connectivity to the Wells and Manifolds area. Along new oil trunklines, FIBER OPTICAL CABLE shall also be used for pipeline monitoring systems, for that purpose, three cables shall be laid along trunklines:

• n° 1 (one) cable shall be used for LAN/WAN over FOC • n° 2 (two) cables shall be used for pipeline monitoring system (FOPIMS)

This section gives the minimum requirements, reference standards, test and supply conditions for the supply of the fiber optical cables for Zubair Field. The supply shall include but not limited to:

• Fiber Optical Cables • FOC joint splicing enclosures

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5 TECHNICAL REQUIREMENTS

5.1 General

Three Two types of Fiber Optical Cables (here called FOC Type 1, FOC type 2 and FOC Type 3) shall be supplied by SUBCONTRACTOR suitable for direct buried installation together with Oil trunklines/flowlines and Gas pipelines (FOC Type 1), Water Pipelines (FOC Type 2) and Over Head Lines (FOC Type 3). Type 1 FOC shall be suitable to be installed close to Oil trunklines/Flowlines and Gas pipelines while Type 2 FOC shall be suitable to be installed close to water Flowlines/pipelines. Type 3 FOC shall be suitable for Optical Ground Wires installation over power supply lines. Type 1 FOC shall also be suitable for installation within DGS and Main SITES and remote FACILITIES area for data/voice/video/CCTV signals distribution. Type 2 FOC shall be suitable for installation within DGS and Main SITES and remote FACILITIES area for CCTV Cameras signals distribution. Type 1, and Type 2 and Type 3 FOC quantities shall be defined by CONTRACTOR during engineering design considering at least 10% of spare quantities plus quantities above considered plus at least 10m for each manhole during installation. Type 1 and Type 2 FOC shall be included in the FOC SUBCONTRACTOR scope of supply. Type 3 FOC shall be included in the SUBCONTRACTOR supply of the Over Head Lines package.

5.2 Fiber Optical Cable Type 1

The Fibre Optical Cables Type 1 shall be of Corrugated Steel Tape Armoured, Loose Tubes Single Mode type (SM), suitable for direct burial installation. The number of cable cores shall be 24 The tubes shall be filled with filling compound and stranded, together with fibres, around a central dielectric strength member (FRP) to form a compact and circular core. Loose tube with 6 or 8 fibres shall be acceptable. Around the loose tube and fillers, polyester tape shall be applied. Over the cable core a 1st intermediate black PVC sheath shall be applied. Over the 1st intermediate sheath, to prevent cable from petrochemical and chemical compounds an inner jacket of Aluminium tape (coated on both side with a copolymer), HDPE and Nylon (PA) shall be applied. Cable armouring shall consist of a corrugated steel tube (copolymer coated on both side) located between the Nylon (PA) inner jacket and FR PVC outer jacket. The outer jacket along with the corrugated steel armouring shall protect the fibres from rodents and termites. Each single mode Optical fibre shall be designed to provide good performance at both 1310nm and/or 1550nm. The geometric and transmission characteristics shall fully comply with ITU-T-G-652D (06/2005).

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Colour coding and labelling shall be according to IEC 60304. The colour-coding system shall be discernible throughout the design life of the cable. Cable markings shall be printed on the outer fibre cable jacket. The markings shall be permanent, insoluble in water and shall be legible for the duration of the cable life. Markings shall be printed at intervals not exceeding 2m. The outer jacket of fibre optical cable shall be printed as follow:

• Manufacturer name (MMMMM) • Date of fabrication (mm/yyyy) • Project name (Zubair Field Development Project) • Fibre type (FO24 SM)

The fibre optical cable’s mechanical characteristics shall comply with the following:

• Maximum Crush Resistance 4000 N/10cm (short term); • Tensile Strength in Short term 3000 N (fibre strain < 0,33%)

Drum length shall be no shorter than 4000 m. The “FO Cable Drum Schedule” shall be provided by CONTRACTOR. The service life for fibre Optical cable shall be 25 years minimum. F.O.C. SUBCONTRACTOR shall provide the Fibre Optical Cable Technical Data Sheets for supplied FO cable and the “Recommendations for FO Cable Installation and Laying”. For more details on FOC see “Fibre Optical Cable Data Sheet” at par. 11.1.and 11.2

5.3 Fiber Optical Cable Type 2

The Fibre Optical Cables Type 2 shall be of the Corrugated Steel Tape Armoured Loose Tubes Single Mode type (SM), suitable for direct burial. The number of cable cores shall be 24 4. The tubes shall be filled with filling compound and stranded, together with fibres, around a central dielectric strength member (FRP) to form a compact and circular core. Loose tube with 6 or 8 fibres shall be acceptable. Around the loose tube and fillers, core wrap tape and reinforcement yarns shall be applied. Around the loose tube and fillers, polyester tape shall be applied. Over the cable core a 1st intermediate black PVC sheath shall be applied. Over the 1st intermediate sheath, to prevent cable from petrochemical and chemical compounds an inner jacket of Aluminium tape (coated on both side with a copolymer), HDPE and Nylon (PA) shall be applied. Cable armouring shall consist of a corrugated steel tube located between the polyethylene inner and outer jacket. The FR PVC outer jacket along with the

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corrugated steel armouring shall protect the fibres from rodents and termites. Each single mode Optical fibre shall be designed to provide good performance at both 1310nm and/or 1550nm. The geometric and transmission characteristics shall fully comply with ITU-T-G-652D (06/2005). Colour coding and labelling shall be according to IEC 60304. The colour-coding system shall be discernible throughout the design life of the cable. Cable markings shall be printed on the outer fibre cable jacket. The markings shall be permanent, insoluble in water and be legible for the duration of the cable life. Markings shall be printed at intervals not exceeding 2m. The outer jacket of fibre optical cable shall be printed as follow:

• Manufacturer name (MMMMM) • Date of fabrication (mm/yyyy) • Project name (Zubair Field Development Project) • Fibre type (FO24 SM)

The fibre optical cable’s mechanical characteristics shall comply with the following:

• Maximum Crush Resistance 3000 N/10cm (short term); • Tensile Strength in Short term 3000 N (fibre strain < 0,33%)

Drum length shall be no shorter than 4000 m. The “FO Cable Drum Schedule” shall be provided by CONTRACTOR. The service life for fibre Optical cable shall be 25 years minimum. F.O.C. SUBCONTRACTOR shall provide the Fibre Optical Cable Technical Data Sheets for supplied FO cable and the “Recommendations for FO Cable Installation and Laying”. For more details on FOC see “Fibre Optical Cable Data Sheet”.

5.4 Fiber Optical Cable Type 3

The Fibre Optical Cables Type 3 shall be of the Galvanized Steel Wire Armoured Loose Tube Single Mode type (SM), suitable for overhead installation on high voltage electric lines. The number of cable cores shall be 24 The tube shall be filled with filling compound. Around the loose tube and fillers, reinforcement yarns and protections jackets shall be applied. Multiple tubes should be acceptable. Galvanized steel wires shall be stranded around central loose tube and protections to form a compact and circular cable armouring. Each single mode Optical fibre shall be designed to provide good performance at both 1310nm and/or 1550nm. The geometric and transmission characteristics shall fully comply with ITU-T-G-652D (06/2005).

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The colour-coding system shall be discernible throughout the design life of the cable. The fibre optical cable’s mechanical characteristics shall comply with the following:

• Maximum Recommended Load: 16 kN • Rated Tensile Strength: 500 kN

The service life for fibre Optical cable shall be 25 years minimum. F.O.C. SUBCONTRACTOR shall provide the Fibre Optical Cable Technical Data Sheets for supplied FO cable and the “Recommendations for FO Cable Installation and Laying”. For more details on FOC see “Fibre Optical Cable Data Sheet”. FOC SUBCONTRACTOR shall also provide termination cables and accessories for interconnection between OPGW cables to Optical Distribution Frames.

5.5 Fiber Optical Cable Joint Splice and Enclosure

The splice enclosures shall be suitable for a single mode FOC according to the “Fibre Optical Cable Accessories” Data Sheets indicated. In every splice enclosure, the cables shall be marked upon entry indicating the destination of each cable end. The recommended protection degree is IP67 according to IEC 60529. The service life for splice enclosures for aboveground and underground applications shall be 25 years minimum. The splicing enclosures for all FOCs covered by this Specification are included in the scope of supply of the F.O.C. Vendor. Joint splice closure quantities for FOC Type 1 and Type 2 shall be defined during engineering design phase with following criteria: n°1 joint splice closure shall be considered every 4 km plus 10% spare of the total quantities. For FOC Type 3 joint splice closure, CONTRACTOR shall in charge to determinate appropriate criteria based on FOC Type 3 cable drums length.

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6 DOCUMENTATION

6.1 General

TECHNICAL DOCUMENTATION, as essential part of the system, shall be submitted to COMPANY/CONTRACTOR with specific dates for delivery. All documentation shall be supplied in English language. Following the minimum set of TECHNICAL DOCUMENTATION that shall be supplied with the system:

6.2 Engineering Design Documentation (Not Applicable)

Engineering Design documentation shall contain all relevant information pertaining to the design and operation of the delivered equipment and systems. The documentation is intended to provide COMPANY/CONTRACTOR with an in-depth understanding of the operational and design parameters of the system and enable planning of future expansions. Engineering Design Documentation shall include, but not limited to:

• System Block Diagrams • Equipment functional descriptions • System functional descriptions

6.3 Construction Drawings and Documentation

Construction Drawings and Documentation shall include, but not limited to:

• Cabinet/Rack Layout (Not Applicable) • Equipments Location Plans (Not Applicable) • Wiring Diagrams (Not Applicable) • Cabinet interconnection drawings (Not Applicable) • Termination drawings (Not Applicable) • Grounding system drawings (Not Applicable) • Power system diagrams (Not Applicable) • Installation manuals • FOC Data Sheet

6.4 Test and Commissioning Procedures

Detailed Test and Commissioning procedures shall be submitted to COMPANY/CONTRACTOR for approval prior to the start of any test and commissioning activities. Test and Commissioning procedures shall provide details for all tests and adjustments to be carried out with descriptions of the methods to be employed. Test and Commissioning Procedures shall include, but not limited to:

• Factory Acceptance Test • Site Acceptance Test • Pre-Commissioning • Commissioning

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6.5 As-Built Drawings

On acceptance of the system by COMPANY, all construction drawings shall be updated to As-Built status to reflect the equipment and system configurations as actually installed. All drawings shall comply with COMPANY drawing standards and drawing format. Both hard and soft copies of As-Built drawings shall be submitted to COMPANY.

6.6 System Documentation

Equipment service manuals shall permit the maintenance and repair of the equipment by trained and qualified technicians. The manuals shall contain circuit diagrams, part lists, test and alignment procedures and measurement parameters required to ensure that the equipment may operate within the intended design of type approval specifications. Equipment and system documentation shall include, but not limited to:

• User manuals • System operation manuals • Maintenance procedures • Equipment technical and service manuals

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7 INSTALLATION

Cable shall be installed in accordance with the cable manufacturer’s specifications and the industry standards, observing cable tensile strength and bending radius limitations. CONTRACTOR shall provide a Cable Drum Schedule. For FOC Type 1 and Type 2, typically the cable drum will be supported on a mobile dispensed which then will travel parallel to the trench. The cables will be manually spooled off the drum and laid directly into the trench. The cable will not be pulled off the drum as the cable will be rotated manually so that the cable is always in a slack condition between the drum and the trench The cables shall be installed as far as practically possible in long continuous lengths without intermediate splices. Where necessary, cables shall be joined as per referenced technical specification. If damage is found during the post-installation test, the cable shall be replaced immediately where applicable. For FOC Type 3, CONTRACTOR/SUBCONTRACTOR shall provide the appropriate installation manual for approval. In case of cable damage and where replacement is not applicable, the CONTRACTOR shall provide a 100 m of new FOC between the double splice boxes. After the splicing, the splicing box shall be tested with an air compressor to evaluate the sealing.

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8 BEDDING PADDING AND BACKFILLING OF TRENCH

8.1 Trench Bed Preparation

In rocky and/or gravel areas or other areas where the material in the bottom of trench has potential to damage the cables, CONTRACTOR shall provide the trench bedding as per the relevant 00250600BLDQ82101 “Trench Dimension for Pipeline/Flowline Typical Drawing”. The trench bedding material shall be selected desert sand or fine graded material with a maximum particle size of 5 mm. The bedding material shall be free of salt, organic material and hard bodies. Under no circumstances shall the material used for bedding be contaminated by petroleum products, solvents, concentrated acids or alkalis, or corrosive chemical compounds. CONTRACTOR shall place the bedding material along the trench bottom with a minimum thickness of 150 mm throughout its length and shall uniformly grade it to give continuous to cables when lowered into place. The finished surface of the trench bed, shall be at a level necessary to achieve the minimum cables depth of cover.

8.2 Padding and Backfilling

The CONTRACTOR shall not commence the padding and backfilling operations until COMPANY has inspected and approved the lowered-in cables. Before any section of trench is padded and backfilled, the CONTRACTOR shall survey and record "as-built" measurements which shall include the location and record of the cables joint number. Padding material shall consist of selected desert sand or fine grain soil meeting the requirements of Paragraph 8.1 of this Specification. The depth of the padding shall be such as to give the cables in place, the specified clearance from the hard backfill material. The padding material shall be carefully placed around the cables in layers uniformly graded. Backfilling of the trench will be performed as soon as possible after the padding. The CONTRACTOR shall plan the backfilling operation so that it can follow as closely as possible the lowering-in, in order to prevent exposing the cables to trench cave-ins and to adverse weather condition. Should it be impossible, for any valid reason, to complete the backfilling operations after lowering-in, CONTRACTOR shall carry out partial backfilling to protect the cables into the trench. Backfilling of the trench shall be completed within 24 hours from partial backfilling. The material used for backfilling will be trench excavated material, free from

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construction debris, organic material or aggressive soil and shall not contain rock pebbles and heart clods greater that 1.000 cubic centimetres and 100 mm in any dimensions. The backfilling material shall be placed in such a manner that penetration of pebbles or clods into the padding layer shall be avoided. After backfilling the trench, CONTRACTOR shall form a berm over the cables trench with suitable material to avoid displacement of trench backfill material during the sand storm and similar event. The berm shall not be placed at crossings of roads ditches and the bed of oueds. Gaps on the trench berm shall be left at appropriate locations. The spoil material resulting from the excavation of the pipeline trench shall be disposed off along the Right Of Way in an acceptable manner. Backfilling shall be interrupted at the points where the cables sections are to be spliced. At these points the dimensions of the trench shall be sufficient wide to carry out the splicing in safe condition.

8.3 Installation of Warning Tape

Warning tape shall be installed by CONTRACTOR in the trenches 150 mm minimum (between padding and backfilling) over the top of cables, all along the trench. The tape shall be provided by CONTRACTOR. The inscription shall be in English and Arabic languages “Warning Fibre Optic Cable”.

8.4 Line Markers

The cables marker posts shall be located at 1km interval along the cables route unless otherwise specified on Construction Drawings, at crossing with existing pipeline, cables, roads, turning points and at splicing /joint locations required to signal the cables or as shown on the Construction Drawings. Cables markers to be installed shall be able to be read in either direction of the cables route and the kilometre post numbers shall indicate the actual as-built kilometre post from the origin of cables to the terminal.

8.5 Manhole for Joint Splice Closure

Joint splice closure shall be installed in dedicated prefabricated concrete manhole. Manhole shall be supplied by CONTRACTOR with internal dimensions 1m x 1m x 1m and 70mm wall thickness (dimensions to be confirmed during engineering design). CONTRACTOR shall provide two types of passive markers to identify the location of each manhole:

• Buried passive markers • Surface passive markers (Line Markers)

Manhole shall be supplied with at least n°1 hole in one side and n°1 hole in the opposite side for cable entry/exit. After cable installation holes shall be sealed by

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CONTRACTOR to prevent water and debris ingress. Manhole shall be supplied with a removable cover for future inspection. Inside Manhole the Joint splice closure shall be installed in one side with at least 10 m of coiled spare cable. The spare cable coiled inside the manhole shall be installed to respect the bending radius as per Vendor recommendations. Manhole shall be cleaned from debris, stones, dust, etc before covering and inspected by COMPANY.

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9 SPECIAL TOOLS AND TEST EQUIPMENT

9.1 Special tools

SUBCONTRACTOR shall supply as part of the CONTRACT, all special, system specific tools required to operate and maintain the equipments and the system. These tools shall be different and separate from those tools used by CONTRACTOR to perform his installation and commissioning works. Tools shall be delivered in a new and unused condition directly to COMPANY and shall not be used for installation and commissioning activities.

9.2 Test Equipment

SUBCONTRACTOR shall supply test equipments for the normal operation and maintenance of the system. These test equipment shall be different and separate from the test equipment used by CONTRACTOR to perform his installation and commissioning works. Test equipment shall be delivered in a new and unused condition directly to COMPANY and shall not be used for installation and commissioning activities. All test equipment shall have a valid calibration labels and certification traceable to known international standards.

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10 TEST AND COMMISSIONING

10.1 General

All components of the system shall be carefully tested in the manufacturer's workshop and at site before commissioning.

10.2 Factory Acceptance Test (FAT)

All materials shall be tested at SUBCONTRACTOR factory site or at a location defined by CONTRACTOR and approved by COMPANY, prior to clearance for shipping and shall include test certifications. Factory Acceptance Test will be to demonstrate adherence of the equipment and materials to the design standards and functional compliance with the specification. The FAT also includes a testing of all interfaces to other systems. Prior to the FAT activities, FAT procedures will be supplied by VENDOR for CONTRACTOR and COMPANY approval. COMPANY personnel may, at COMPANY discretion, attend the FAT. In this case, CONTRACTOR will ensure that all tests shall be carried out in presence of COMPANY personnel. If COMPANY declines to attend the FAT, the tests shall be carried out and the result submitted to COMPANY for approval. All FAT tests shall be documented with the result obtained and their success or failure. Test results shall be submitted to COMPANY prior to clearance of the FAT and authorization to shipping. Test results shall include a list of test equipment used with last calibration date and the acceptable period between calibrations. Each particular cable length shall be factory acceptance tested and shall be delivered together with the respective test reports.

• Attenuation tests of each fibre at 1310 +30/-15 nm and at 1550 +30/-70 nm with OTDR according to IEC 60793-1 (Parts 1-40 to 1-49)

• Dispersion tests of each fibre at 1310 and 1550 nm according to IEC 60793-1 (Parts 1-40 to 1-49) shall be performed.

• Zero dispersion slope shall be performed. These measurements shall be performed on each fibre prior to cable manufacturing and on the fabricated cable. Tension and temperature test of the FOC, as a homologation test, and determination of resulting attenuation and variation in attenuation according to IEC 60793-1 (Parts 1-40 to 1-49) shall be performed. Please refer also to “IDS for Fibre Optic Cable” document no. 00250600BCGB49840 “IDS for Fibre Optical Cable” These types of tests shall be performed by F.O.C. SUBCONTRACTOR.

10.3 Cable Testing

COMPANY required inspection and witnessed tests shall be as indicated on the document “00250600BCGB49840 “IDS for Fibre Optical Cable”

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10.4 Shop Inspection Testing

SUBCONTRACTOR shall be responsible for all testing of materials and equipment prior to delivery. No equipment or materials shall be delivered until all applicable tests have been completed and all defects rectified and re-tested successfully. Documentary evidence shall be available for COMPANY/CONTRACTOR review upon request. The COMPANY/CONTRACTOR reserve the right to witness testing or to request additional testing according to their requirements. The certificate of works test and inspection shall not be accepted until all items on the Test and Inspection Schedule are completed and signed off by SUBCONTRACTOR QA/QC personnel and COMPANY/CONTRACTOR has witnessed tests according to their requirements. Dimensional Tests SUBCONTRACTOR shall carry out tests on incoming goods, to verify the integrity of the materials manufactured. Tube dimension: inner diameter measurement (with tolerances ± 10%) outer diameter measurement Sheath thickness nominal measurement (with tolerances ± 10%) average measurement Outer diameter minimum measurement (with tolerances ± 10%) nominal measurement Dimensions shall also be tested random (one for each cable length) during the manufacturing process.

10.5 Site Acceptance Test

After cable installation activities at site, a Site Acceptance Test (SAT) will be carried out in order to verify the full operational functionality of the system and witnessed by COMPANY personnel who shall certify the acceptance of the system. The SAT will be conducted at first on stand-alone system equipment and then on networked equipment, where applicable. Prior to the SAT activities, SAT procedures will be supplied by SUBCONTRACTOR for CONTRACTOR/COMPANY approval. All SAT tests shall be documented with the result obtained and their success or failure. Test results shall be submitted to COMPANY prior to clearance of the SAT Test results shall include a list of test equipment used with last calibration date and the acceptable period between calibrations. A site acceptance test shall be performed by CONTRACTOR to verify the full operational functionality of the Fiber Optical cables and witnessed by COMPANY personnel who shall certify the acceptance of the cables. The Optical Time Domain Reflectometer shall be used to verify the integrity of the Fiber Optical Cable after installation that shall be carried out without any damage The SAT shall be conducted on cables, but not connected to any existing network equipment. If network connection is necessary to verify functionality, it shall be arranged with COMPANY for limited test access to be provided.

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On satisfactory handover, CONTRACTOR shall connect the installed system to the systems for overall voice and data system connection and testing. Prior to the SAT, CONTRACTOR shall submit a test procedure to COMPANY for approval.

10.6 Certificate of Acceptance

At the satisfactory conclusion of the FAT, a factory Certificate of Acceptance shall be provided by the SUBCONTRACTOR for signature by the CONTRACTOR/COMPANY. At the satisfactory conclusion of the SAT, a final Certificate of Acceptance shall be provided by the SUBCONTRACTOR. Certificate shall be all test records, receipt for documentation and spare parts plus any other pertinent records regarding the SUBCONTRACTOR delivery. The document becomes a Certificate of Final Site acceptance, which COMPANY shall review and approve.

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11 ATTACHMENTS

11.1 Optical Requirements Fiber Optic Cable Data Sheet Type 1, and Type 2 and Type 3

FIBRE OPTIC CABLE DATA SHEET Type 1, and Type 2 and Type

3 sheet 1/3

No. Description Unit Required Guaranteed (*) Notes 1 Optic fibers Type 1, and Type 2 and Type 3

1.1 Standards 1.1.1 Product specification ITU-T G.652D 1.2 Construction Requirements

Mode field diameter at 1310 nm µm 1.2.1 at 1550 nm µm

1.2.2 Cladding diameter µm 125.0 ± 1.0 1.2.3 Coating diameter µm 245 ± 10 1.2.4 Cladding non-circularity % ≤ 5.0 1.2.5 Core/Cladding concentricity error µm ≤ 0.6 1.2.6 Cladding/Coating concentricity error µm ≤ 12.5

Core refractive index Index profile 1.2.7

Structure material Doped silica glass 1.2.8 Cladding material Silica Glass 1.2.9 Primary coating material Dual Layer UV

Cured acrylate 1.3 Optical Characteristics

Attenuation 1,2 at 1310 nm dB/km ≤ 0.36 at 1550 nm dB/km ≤ 0.25 1.3.1

Max average value between 1285 and 1330 nm dB/km ≤ 0.45 Local Attenuation (point of attenuation) at 1310 nm dB/km ≤ 0.10 1.3.2

at 1550 nm dB/km ≤ 0.10 Dispersion value at 1550 nm Ps/nm·km

between 1285 and 1130 nm Ps/nm·km Zero dispersion wavelength, λ0 nm 1300 ≤ λ0 ≤ 1324

1.3.3

Zero dispersion slope Ps/nm2 ·km ≤ 0.092 1.3.4 Cable cut-off wavelength nm ≤ 1260 1.3.5 Macro bending 4 loss at 1550 nm dB ≤ 0.05

Note: 1 : Temperature : +20°C ± 3°C 2 : λ : 1310 nm = 1310 +30/-15 nm , 1550 nm = 1550 +30/-70nm 3 : Polarization Mode Dispersion 4 : Bend test : 100 turns on a 60 mm diameter mandrel

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11.2 Construction Requirements for Fiber Optic Cable Type 1

FIBRE OPTIC CABLE DATA SHEET TYPE 1 sheet 2/3

No. Description Unit Required Guaranteed (*) Notes

2 24 Cores Fiber Optic Cable Type 1 2.1 General

2.1.1 Product specification IEC 60794-3 2.1.2 Number of fibres No. 24 2.1.3 Lifetime yrs ≥ 25 2.1.4 Cable length (per drum) km ≥ 4 ( ±0,1) According to cable

drums schedule

Temperature operational °C -5 to +60 According to (IEC 60794-1-2-F1)

laying °C -10 to +40 2.1.5

storage °C -30 to +70 2.1.6 Central Strength Member (CSM) mm 2.0 - 2.6 (FRP)

2.1.7 Loose tube mm 2.0 - 2.5 (PBT 6 or 8 fiber for each loose

tube)

2.1.8 Cable core Four or three loose

tube and filler stranded around CSM

2.1.9 Core filling: dry core or flooded Swellable tape or Compund

2.1.10 Wrapping Included 2.1.11 1st Inner Sheath (6,7) mm 1.0 (PVC)

Aluminum Tape mm 0.15 + 0.04 HDPE mm 1.0 2.1.12

Nylon (PA) mm 0.5 2.1.14 Armoring Corrugated Steel

Tape 2.1.15 Outer Sheath mm 2,5 (FR PVC) 2.1.16 Weight per drum Kg 2.1.17 Outer Diameter mm

2.2 Additional Construction Requirements 2.2.1 Minimum Bending Radius during

installation 20 x Cable Diameter According to (IEC 60794-1-2-E11)

2.2.2 Minimum Bending Radius without force 15 x Cable Diameter According to

(IEC 60794-1-2-E11)

2.2.4 Maximum crush resistance (Short term) N/10cm 4000

According to (IEC 60794-1-2 E3)

2.2.5 Maximum crush resistance (long term) N/10cm 1000

According to (IEC 60794-1-2 E3)

2.2.6 Tensile Strength (Short Term) N 3200

(fibre strain <0.33%)

According to (IEC 60794-1-2-E1)

2.2.7 Tensile Strength (Long Term) N 1400

(zero fibre strain)

According to (IEC 60794-1-2-E1)

2.2.8 Water Penetration 3m cable/ 1m water According to

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column x 24 h (no leakage)

(IEC 60794-1-2-F5)

2.2.9 Impact 20Nm, R=200 mm, 3 spots According to

(IEC 60794-1-2-E4)2.2.10 Fiber Coloring IEC 60304

Note: 5 : Filling compound in tubes and cable core must not impair the colour of the secondary coating, must be easy removable from primary and secondary coating, must be non-toxic, scentless and harmless to human skin 6 : According to IEC 60811-4-1 7 : According to IEC 60189-1 (*) To Be filled by Supplier

11.3 Construction Requirements for Fiber Optic Cable Type 2

FIBRE OPTIC CABLE DATA SHEET TYPE 2 sheet 3/3

No. Description Unit Required Guaranteed (*) Notes

3 4 24 cores Fiber Optic Cable Type 2 3.1 General

3.1.1 Product specification IEC 60794-3 3.1.2 Number of fibres No. 24 4 3.1.3 Lifetime yrs ≥ 25 3.1.4 Cable length (per drum) km ≥ 4 ( ±0,1) According to cable

drums schedule

Temperature operational °C -5 to +60 According to (IEC 60794-1-2-F1)

laying °C -10 to +40 3.1.5

storage °C -30 to +70

3.1.6 Central Strength Member (CSM) mm 2.0 - 2.6(FRP)

3.1.7 Loose tube mm 2.0 - 2.5 (PBT 4 6 or

8 fiber in one for each loose tube)

3.1.8 Cable core Four or three loose

tube and filler stranded around CSM

3.1.9 Flooding Compound Water proof Gel 3.1.10 Wrapping Included 3.1.11 Strain Bearing Element Reinforcement Yarns 3.1.12 Inner Sheath (6,7) mm 1,5 (PE ) 3.1.13 Inner Sheath Tape Water Swellable tape 3.1.14 Armoring Corrugated Steel

Tape 3.1.15 Outer Sheath mm 2,5 (FR PVC) 3.1.16 Weight per drum Kg 3.1.17 Outer Diameter mm

3.2 Additional Construction Requirements

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3.2.1 Minimum Bending Radius during installation 20 x Cable Diameter According to

(IEC 60794-1-2-E11)

3.2.2 Minimum Bending Radius without force 15 x Cable Diameter According to (IEC 60794-1-2-E11)

3.2.4 Maximum crush resistance N/10cm 3000

3.2.5 Tensile Strength (Installation) N 3000

(fibre strain less than 0.1%)

According to (IEC 60794-1-2-E1)

3.2.6 Tensile Strength (Operation) N 2500 (zero fibre strain) According to

(IEC 60794-1-2-E1)

3.2.7 Water Penetration 3m cable/ 1m water column x 24 h (no

leakage) According to

(IEC 60794-1-2-F5)

3.2.8 Impact 20Nm, R=200 mm, 3 spots According to

(IEC 60794-1-2-E4)3.2.9 Fiber Coloring IEC 60304

Note: 5 : Filling compound in tubes and cable core must not impair the colour of the secondary coating, must be easy removable from primary and secondary coating, must be non-toxic, scentless and harmless to human skin 6 : According to IEC 60811-4-1 7 : According to IEC 60189-1 (*) To Be filled by Supplier

11.4 Construction Requirements for Fiber Optic Cable Type 3

FIBRE OPTIC CABLE DATA SHEET TYPE 3 sheet 3/3

No. Description Unit Required Guaranteed (*) Notes

3 24 cores Fiber Optic Cable Type 3 3.1 General

3.1.1 Product specification IEC 60794-4 3.1.2 Number of fibres No. 24 3.1.3 Lifetime yrs ≥ 25 3.1.4 Cable length (per drum) km According to cable

drums schedule Temperature operational °C -50 to +80

laying °C -50 to +80 3.1.5

storage °C -50 to +80

3.1.6 Loose tube quantity n 1 to 4 3.1.7 Flooding Compound (1) Water proof Gel 3.1.8 Protection Jacket Aluminium 3.1.9 Armoring Galvanized Steel

Wire 3.1.10 Weight per drum Kg 3.1.11 Outer Diameter mm

3.2 Additional Construction Requirements 3.2.1 Minimum Bending Radius during 40 x Cable Diameter

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installation

3.2.2 Minimum Bending Radius without force 20 x Cable Diameter 3.2.3 Tensile Strength (Installation) kN > 50 3.2.4 Tensile Strength (Operation) kN > 40 3.2.5 Electrical Resistance (at 20°C) Ohm < 0.8 3.2.6 Short Circuit Rating from 40°C kA2s > 40

3.2.7 Short Circuit Current for 0.3 s kA > 11

Note: 1 : Filling compound in tubes and cable core must not impair the colour of the secondary coating, must be easy removable from primary and secondary coating, must be non-toxic, scentless and harmless to human skin

11.5 Joint Splice Enclosure for Fiber Optic Cable

FOC ACCESSORIES DATA SHEET Joint Splice Enclosure

No. Description Unit Required Guaranteed Notes 1 Splicing Enclosures

1.1 Water ingress protection IP 67 1.2 Pressure rating bar ≥ 1

1.3 Splice organizer tray for 24 cores (4 trays as minimum) splices

≥ 24 for 24 cores FOC,

≥ 4 for 4 cores FOC

1.4 Storage temperature °C – 40 to +70 1.5 Compression resist deforming kg ≥ 182 1.6 Pressure Testing Valve On closure Body 1.7 Splice closure Dome Type 1.8 Installation Kit inside manhole set 1 1.9 Earthing derive device set 1 1.10 Splice Protection Sleeves Nr ≥ 24 1.11 Inlet/Outlet Ports nr 4 round 1 oval 1.12 Cable blocking type heat shrink set 1 1.13 Splice numbering set 1 1.14 Service life years ≥ 25 Joint splice enclosures for FOC type 3 shall be adequate to OPGW installation.

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12 ESTIMATED QUANTITIES OF FIBER OPTIC CABLE AND SPLICE CLOSURE

The table below indicating F.O.C. and Joint splice quantities shall be filled by EPC CONTRACTOR during engineering design and supplied by SUBCONTRACTOR

F.O.C. Type 1

(*) Estimated Length (Km)

(**)Joint Splice Closure (n°)

FROM TO Total ___Km Total n° ____

10% Spare Total ___Km Total n°____ Spare quantities at terminal

points Total ___ Km

TOTAL TOTAL

____ Km

(F.O.C)

N° ____ (Joint Splice Closure)

F.O.C. Type 2

(*) Estimated Length (Km)

(**)Joint Splice Closure (n°)

FROM TO Total ___Km Total n° ____

10% Spare Total ___Km Total n°____ Spare quantities at terminal

points Total ___ Km

TOTAL TOTAL

____ Km

(F.O.C)

N° ____ (Joint Splice Closure)

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F.O.C. Type 3

(*) Estimated Length (Km)

(**)Joint Splice Closure (n°)

FROM TO Total ___Km Total n° ____

10% Spare Total ___Km Total n°____ Spare quantities at terminal

points Total ___ Km

TOTAL TOTAL

____ Km

(F.O.C)

N° ____ (Joint Splice Closure)