01 - university of utah · product description benefits ultrasil 01 is a concentrated nonionic...

PRODUCTDESCRIPTION

BENEFITS

Ultrasil 01 is a concentrated nonionic detergentadditive developed specifically for cleaning reverseosmosis and ultrafiltration membranes

Maintains Production Capacity• Highly effective nonionic detergent system for

penetration, emulsification and suspension of soils,especially membrane fouling fatty soils

• Chlorine compatible formulation for maximumcleaning effectiveness

Saves Labor and Time• Moderate foam levels to speed rinsing and reduce

cleaning time• Stable in chlorinated solutions to speed up cleaning

cycle

Reduces Cost• Multiple applications reduce inventories – can be

used with acid, alkaline and enzyme cleaners• Economical use cost at recommended use dilutions

01®

®

®

PROPERTIES

TO USE

AUTHORIZATION

Form ............................liquidColor...............clear-light tanFoam.....................moderateOdor .....................surfactant

Formula ingredients containno Phosphorus.

Ultrasil 01 is authorized by the U.S. Department of Agriculturefor use in federally inspected meat and poultry plants as acleaner for reverse osmosis and ultrafiltration membranes.Ultrasil 01 must be used in a manner which prevents direct orindirect contamination of edible products.

pH of 5% solution .........6.5Specific gravity

@ 77°F ....................1.055Pounds per

gallon .........8.79 (3.99 kg)Kilograms per liter .......1.06

Ultrasil 01 is used as an additive to membrane cleaners at ause concentration of 1–2 ounces to 15 gallons (0.5–1.0 mL/L)(550–1100 ppm). For alkaline/chlorine tolerant UF membranes,Ultrasil 01 is typically used in the chlorinated alkaline washstep as follows:

01

ECOLAB FOOD & BEVERAGE DIVISION370 Wabasha Street N.St. Paul MN, 55102www.ecolab.com 1-800-392-3392© 1998 Ecolab Inc. Printed in U.S.A. 23465/0301/0598

®

Consult your Ecolab representative for specific useinstructions and recommended dispensing equipment.For cautionary and first aid information, consult the MaterialSafety Data Sheet (MSDS) or product label.

Ultrasil 01 550 ppmAC–100TM 2000 ppm active alkalinityXY–12® 150 ppm available chlorine

PRODUCTDESCRIPTION

BENEFITS

Ultrasil 11 is a powdered highly alkaline detergentdeveloped specifically for cleaning alkaline tolerantreverse osmosis and ultrafiltration membranes

Maintains Production Capacity• Special formula maintains membrane flux rates• A select blend of emulsifiers and surfactants provide

quick soil penetration and effective removal ofprotein soil

• Eliminates need of pH adjustment with caustic sodaand potential source of operator error

Saves Labor and Time• Dissolves freely to reduce labor and cleaning time• Easy to use balanced formulation eliminates need

for adding separate additives or boosters• Rinses quickly and completely to reduce cleaning

time

Reduces Cost• Economical use cost at recommended use dilution• Blend of alkaline sources assures compatibility with

membranes to extend membrane life when used atrecommended concentrations

11®

®

®

PROPERTIES

TO USE

AUTHORIZATION

Form.........................powderColor.......................off-whiteFoam .............................highpH of 1% solution .........12.8

Ultrasil 11 is authorized by the U.S. Department of Agriculturefor use in federally inspected meat and poultry plants as acleaner for reverse osmosis and ultrafiltration membranes.Ultrasil 11 must be used in a manner which prevents direct orindirect contamination of edible products.

Alkalinity:Active as Na2O......38.2%Total as Na2O ........45.1%

For normal CIP cleaning or soak cleaning of alkaline resistantRO/UF membrane systems, completely pre-dissolve in warmwater before adding to the system. Typical use concentrationis 0.5–1.0% or 7–13 ounces of Ultrasil 11 per each 10 gallons(5.2–9.7g/L) of water. Circulate throughout the system for 20 minutes at a temperature of 120˚–160˚F (49˚–71˚C). NOTE: Observe the recommendation of the manufacturer ofthe membrane for maximum temperature.Consult your Ecolab Representative for specific useinstructions and recommended dispensing equipment.For cautionary and first aid information, consult the MaterialSafety Data Sheet (MSDS) or product label.

11

ECOLAB FOOD & BEVERAGE DIVISION370 Wabasha Street N.St. Paul MN, 55102www.ecolab.com 1-800-392-3392© 1998 Ecolab Inc. Printed in U.S.A. 21534/0302/0598

®

Formula ingredients contain not more than 1.5% Phosphorus,0.4 g per gallon of average recommended use concentration.

PRODUCTDESCRIPTION

BENEFITS

Ultrasil 22 is a liquid, chlorinated detergent developedspecifically for cleaning chlorine-resistant reverse osmosis andultrafiltration membranes.

Maintains Production Capacity• Unique blend of alkalinity, chlorine and builders removes

fouling agents from chlorine-tolerant RO and UF membranes

• Maintains membrane flux rates while promoting membrane life

• Superior formulation helps provide quick soil penetration andeffective removal of protein soil

• Non-foaming, free-rinsing formulation for superior cleaningand rinsing

Saves Labor and Time• One-step circulation cleaner — no chlorine or water

conditioning additives required in most applications

• Rinses quickly and completely to reduce cleaning time

Reduces Cost

• Economical use-cost at recommended use dilutions

• No additional water conditioning additives required inmost applications

22®

PROPERTIES

TO USE

© 1999 Ecolab Inc. Printed in U.S.A. 26928/0301/0299All Rights Reserved

Form............................................liquidColor ..................................light yellowFoam............................................noneOdor........................................chlorineSpecific gravity at 68°F ..............1.264Available chlorine........................3.0%

Alkalinity:Active as Na20 .......................9.0%

pH 1% solution ..........................12.0Pounds per gallon .....10.53 (4.78 kg)

For normal CIP cleaning of RO/UF membrane systems, prepare a 0.5-1.0%solution of 6.4-12.8 oz Ultrasil 22 for each 10 gallons (5-10 mL/L) of water.Circulate throughout the system for 20 minutes at a temperature of 120°–140°F(49°C–60°C). Note: observe the recommendations of the manufacturer of themembrane material for maximum temperature.

Consult your Ecolab representative for specific use instructions andrecommended dispensing equipment.

For cautionary and first aid information, consult the Material Safety Data Sheet(MSDS) or product label.

ECOLAB FOOD & BEVERAGE DIVISIONEcolab Inc.370 Wabasha Street N.St. Paul, Minnesota 55102-1390 U.S.A.www.ecolab.com 1-800-392-3392

Formula ingredients contain not more than 1.5% phosphorus, 0.4 grams pergallon average recommended use concentration.

22®

AUTHORIZATION Ultrasil 22 is authorized by the U.S. Department of Agriculture for use in federallyinspected meat and poultry plants as a cleaner for reverse osmosis andultrafiltration membranes. Ultrasil 22 must be used in a manner which preventsdirect or indirect contamination of edible products.

PRODUCTDESCRIPTION

BENEFITS

ULTRASIL® 78 is a non-phosphate nitric acid baseddetergent developed specifically for acid cleaning low pHtolerant reverse osmosis ultrafiltration membranes andceramic memberanes.

Maintains Production Capacity• Helps prevent milkstone, alkaline film and hard water

scale build-ups which can foul membranes.• Helps maintain membrane flux rates• Compatible with ceramic membranes.• Non-foaming formulation for improved cleaning

efficiency.

Saves Labor and Time• Concentrated liquid easily dispensed to reduce labor and

cleaning time.• Rinses quickly and completely to reduce cleaning time.

Reduces Cost• Economical use cost at recommended use dilution.

®78

PROPERTIES


Form ......................................... clear liquidColor ............................................ colorlessOdor .................................................... noneFoam .................................................... lowSpec. Grav. @ 68°F (20°C) ................ 1.208pH of 1.0% solution.............................. 1.4Acidity as phosphoric acid.............. 27.7%Pounds per gallon ............. 10.06 (4.56 kg)

FOOD & BEVERAGE DIVISIONEcolab Inc.370 Wabasha Street N.St. Paul, Minnesota 55102-1390 U.S.A.www.ecolab.com 1-800-392-3392

Formula ingredients contain no phosphorus

TO USE For cleaning of low pH tolerant reverse osmosis, ultrafiltration,microfiltration and ceramic membranes, add the proper amount ofULTRASIL 78 to achieve the desired pH - usually 1.8 - 2.0. Typical usageof ULTRASIL 78 is 4.5 - 6.5 oz./10 gallons (3.5 - 5.1 mL/L). Circulate atlow pressure for 30 minutes at 113°F - 140°F (45°C - 60°C). Alwaysfollow membrane manufacturers’ recommendations.

ULTRASIL 78 can also be used as a CIP acid for high temperatureequipment.


For cautionary and first aid information, consult the Material Safety DataSheet (MSDS) or product label.

®78

PRODUCTDESCRIPTION

BENEFITS

Liquid membrane detergent specifically designed forcleaning reverse osmosis, ultrafiltration, nanofiltration andmicrofiltration membranes in the dairy, food, beverage andpharmaceutical industries.

Promotes Increased Production• Excellent soil removal helps improve membrane

performance leading to production maximization..• Built formula provides quicker rinsing which reduces

cleaning times.

Promotes Increased Efficiency• Liquid formula allows for automatic dispensing and

control. This reduces overusage and saves employeetime..

• Safer on membranes because it avoids highconcentration spikes, even during chemical addition.This can help prolong membrane life.

Promotes Employee Safety• Liquid formula reduces employee handling concerns

normally associated with powdered products.

Promotes Environmental Responsibility• Environmentally responsible formula, contains no

chlorine and lower phosphorus. This can translate toreduced wastewater charges.

®110

PROPERTIES


Form ................................................ liquidColor .............................................. brownFoam ................................................... highSpec. Grav. @ 68°F (20°C) ................ 1.167pH of 1.0% solution............................ 12.2Alkalinity

Active as Na20............................. 5.5%Total as Na20 ............................. 6.5%

Pounds per gallon ............... 9.72 (4.41 kg)


Formula ingredients contain not more than 0.1% phosphorus, 0.1 g pergallon of average recommended use concentration.

TO USE Typical use concentration is 1.0-3.0% at 113°F/45°C for RO and NFmembranes. Use at 132°F/55°C for UF membranes, and at highertemperature for MF, ceramic or steel membranes. Always followmembrane manufacturer’s guidelines for temperature, pH, pressuresand time.

For cautionary and first aid information, consult the Material SafetyData Sheet (MSDS) or product label.

®

AUTHORIZATION Ultrasil 110 was authorized by the U.S. Department of Agriculture forcleaning reverse osmosis and ultrafiltration membranes. Ultrasil 110must be used in a manner which prevents direct or indirectcontamination of edible products.

110

PRODUCTDESCRIPTION

BENEFITS

Ultrasil® 116 is a liquid membrane detergent specificallydesigned for cleaning reverse osmosis, ultrafiltration,nanofiltration and microfiltration membranes in the dairy,food, beverage and pharmaceutical industries.

Promotes Increased Production• Excellent soil removal helps improve membrane

performance leading to production maximization.• Built formula provides quicker rinsing which reduces

cleaning times.

Promotes Increased Efficiency• Liquid formula allows for automatic dispensing and control.

This reduces overusage and saves employee time.• Safer on membranes because it avoids high concentration

spikes, even during chemical addition. This can helpprolong membrane life.

Promotes Employee Safety• Liquid formula reduces employee handling concerns

normally associated with powdered products.

Promotes Environmental Responsibility• Environmentally responsible formula, contains no chlorine

and lower phosphorus. This can translate to reducedwastewater charges.

®116

PROPERTIES Form ................................................ liquidColor .............................................. brownFoam ................................................... highSpec. Grav. @ 68°F (20°C) ................ 1.167pH of 1.0% solution............................ 12.2Alkalinity

Active as Na20............................. 5.5%Total as Na20 ............................. 6.5%

Pounds per gallon ............... 9.72 (4.41 kg)


Formula ingredients contain not more than 0.1% phosphorus, 0.1 g pergallon of average recommended use concentration.

TO USE Typical use concentration is 1.0-3.0% at 113°F/45°C for RO and NFmembranes. Use at 132°F/55°C for UF membranes, and at highertemperature for MF, ceramic or steel membranes. Always followmembrane manufacturer’s guidelines for temperature, pH, pressuresand time.

For cautionary and first aid information, consult the Material SafetyData Sheet (MSDS) or product label.

®116

This product is safe and effective under the intended conditions of use as outlined on the product label or specified in a Sanitation StandardOperating Procedure (SSOP). This product will not adulterate food productprovided that before using it, food products and packaging materials areremoved from the room or carefully protected and after using thesecompounds, surfaces are thoroughly rinsed with potable water.

A Letter of Guaranty as indicated in USDA’s Sanitation PerformanceGuideline is available from your Ecolab representative.

STATEMENT OFASSURANCE

© 2002 Ecolab Inc. All Rights Reserved.This cat sheet is offered electronically on Lynxx only. It is not available from the stockroom.

PRODUCTDESCRIPTION

BENEFITS

Ultrasil 390 is a liquid membrane detergent specifically designedfor cleaning RO, UF, NF and MF membranes in the dairy, food,beverage and pharmaceutical industries.

Increases Production Capacity• Excellent soil removal helps improve membrane performance

leading to production maximization.

• Built formula provides quicker rinsing, which reducescleaning times.

Saves Money• Liquid formula allows for automatic dispensing and control.

This helps eliminate overusage and saves employee time.

• Environmentally responsible formula contains no chlorine andhas reduced phosphorus levels. This can translate to reducedeffluent charges.

Safer to Use

• Liquid formula reduces employee handling concerns normallyassociated with powdered products.

• Safer on membranes because controlled dispensing avoidshigh concentration spikes, even during chemical addition. Thiscan help prolong membrane life.

390®

PROPERTIES

TO USE

© 2001 Ecolab Inc. Printed in U.S.A. 26926/0302/0101All Rights Reserved.

Form............................................liquidColor..........................................amberFoam.............................................highpH 1.0% solution .......................12.4

Alkalinity:Active as Na20 .......................7.6%Total as Na20 .........................8.7%

Specific gravity at 68°F............1.210Pounds per gallon .....10.08 (4.57 kg)

Typical use concentration is 0.3-0.7% at 115°F (46°C) for RO and NFmembranes. Use at 125°F (52°C) for UF membranes. For MF, ceramicor steel membranes use at 1-3% at 160°-170°F (71°-75°C).

Always follow membrane manufacturer’s guidelines for temperature, pH,pressures and time.




390®

Formula ingredients contain not more than 0.1% phosphorus, 0.02 g per gallon of average recommended use concentration.

This product is safe and effective under the intended conditions of useas outlined on the product label or specified in a Sanitation StandardOperating Procedure (SSOP). This product will not adulterate foodproduct provided that before using it, food products and packagingmaterials are removed from the room or carefully protected and afterusing these compounds, surfaces are thoroughly rinsed with potablewater.



PRODUCTDESCRIPTION

BENEFITS

M P®

Liquid membrane soak and preservative specifically designed forRO, UF, NF, & MF membranes in the dairy, food, beverage, andpharmaceutical industries.

Increases Product ion Capacity• Formulation allows for extended soak treatments which help

provide more thorough cleaning. This helps restore membraneefficiencies.

• Built formula provides quicker rinsing which reduces cleaning times.

Saves Money• Liquid formula allows for automatic dispensing and control.

saving over-usage and employee time.• Helps prolong membrane life, reducing expensive

membrane replacement costs.• Liquid formulation provides a more consistent dosage which

can help prolong membrane life.

Safer To Use• Liquid formula reduces employee handling concerns

normally associated with powdered products.• Non-corrosive formula is safe for most

membrane applications.

PROPERTIES

TO USE

© 2001 Ecolab Inc. All Rights Reserved.This cat sheet is offered electronically on Lynxx only. It is not available from the stockroom.


M P®

This product is safe and effective under the intended conditions of useas outlined on the product label or specified in a Sanitation StandardOperating Procedure (SSOP). This product will not adulterate foodproduct provided that before using it, food products and packagingmaterials are removed from the room or carefully protected and afterusing these compounds, surfaces are thoroughly rinsed with potablewater.



Form..............................................liquidColor .........................................light tanFoam...............................................highSpecific gravity @ 68°F. : ...............1.064Pounds per gallon: ..........8.86 (4.02 kg)

Formula contains no phosphorous.

1.0% pH ......................... 2.4Acidity as

Phosphoric acid ....... 12.6%

Typical use concentration is 0.5 - 1.0%, depending upon conditions.Make sure that all detergents are completely flushed out of the systembefore adding Ultrasil MP. Circulate for at least 20 minutes and allow tosoak if required. Rinse thoroughly with potable water. Always followmembrane manufacturer’s guidelines for temperature, pH, pressure andtime.



P3-ultrasil® 41Description: Medium alkaline powder cleaner with available chlorine for

membrane filtration plants

Product strengths: • excellent removal of fat

• good removal of proteins and other organic residues

PropertiesPowder Appearance: white powder *

Storage stability: 0 - 40 °Cin original sealed container

Solubility: at 20 °C soluble in water up to3 %

Density: 0.76 - 0.94 g/cm³

P content: 8.8 %

N content: 1.5 %

Flash point: not applicable

Application solution pH: 11.6 - 12.0 *(1 %, 20 °C, 0 °d water)

Conductivity: 11.8 mS/cm(1 %, 20 °C, deionized water)

* Parameters subject to incoming goods control

Material compatibility: P3-ultrasil 41 is, under the application conditions describedbelow, compatible with

• Metals austenitic CrNi steels (quality at least DIN 1.4301 = AISE 304)

Discolourations and slight corrosion may occur with copper andbrass.

P3-ultrasil 41 is not intended to be used with aluminium.

• Membrane materials alkali- and available chlorine resistant membranes such aspolysulphone, α-aluminium oxide, polyvinyl difluoride,polyacrylonitrile and zirkonium dioxide

In some cases it may be necessary to adapt the concentrationto the allowed maximum of available chlorine.

P3-ultrasil 41 is not intended to be used with polyamide,polypiperazine amide, cellulose, cellulose acetate,polypropylene and polyether urea membranes.

Application P3-ultrasil 41 is a medium alkaline powder cleaner withavailable chlorine and surfactants, containing a combination ofinorganic complexing agents, alkali components andemulsifiers.

Field of application P3-ultrasil 41 is suitable for cleaning micro- and ultrafiltrationplants in the

• Dairy Industry• Beverage Industry

Mode of application Following a suitable pre-rinse with water, concentrations of 0.5to 1.5 % up to a temperature of 70 °C are recommended.

Exceptionally, higher concentrations and temperatures arepermitted. After cleaning, all treated surfaces should be rinsedresidue-free with water.As additional control, the measurement of the surface tensionin the rinsing water is recommended.

Generally, the manufacturers’ limitations, especially regardingpH and temperature stability of membranes and modulesshould be adhered to.

Specific cleaning recommendations can only be given afterintensive technical consultation.

Important indications ! • Effluent, containing chemicals, must only be dischargedaccording to the local regulations

• Chemicals containing effluent must only be discharged intothe biological treatment station after passing theneutralization- and buffer tank

• When discharging chemically polluted effluent, it isessential to pay specific attention to the bacteria toxicity ofthis water. This is especially important when dealing withbiocide containing effluents and anaerobic sewage plants

• In case of doubt please seek advice from our technicalservice

Monitoring

Concentration determination

• Titration Receiving flask: 50 ml application solutionTitration solution: 0.5 n HCIIndicator: PhenolphthaleinTitration factor: 0.16

Volume added in ml x 0.16 = % P3-ultrasil 41

• Conductivity Specific conductivity of P3-ultrasil 41

Concentration control For the measurement of P3-ultrasil 41 concentration werecommend our inductive conductivity measuring devices P3-LMI 01 or P3-LMIT 08).

Our P3-System brochures are available on request.

Safety P3-ultrasil 41 is labelled as "corrosive" (symbol "C");it contains sodium hydroxide

The relevant risk and safety phrases are given in the EC SafetyData Sheet. We recommend our safety concept "P3 - immer aufNr. Sicher" (P3 - safety first) as an aid to training youremployees in how to handle cleaning agents and disinfectantssafely. We will be glad to answer any questions you may havein this context.

P3-ultrasil 41

Specific conductivity (20 °C, 0 °d)Temperature coefficient: α: 2.6 % / °C

0 1 2 30

5

10

15

20

25

Concentration in %

Conductivity [mS/cm]

Measured values:

0.5 % = 6.4 mS/cm

1.0 % = 11.8 mS/cm

2.0 % = 21.0 mS/cm

P3-ultrasil 41

pH-values (16 °d)

0 1 2 30

2

4

6

8

10

12

14

Concentration in %

pH

20 °C 50 °C

pH 20 °C:

0.5 % = 11.50

1.0 % = 12.20

2.0 % = 12.35

pH 50 °C:

0.5 % = 10.60

1.0 % = 11.30

2.0 % = 11.60

General recommendations for a successful cleaning ofmembrane filtration equipment

Crossflow-microfiltration During the first 1 - 3 minutes (depending on the plant size) ofthe cleaning process the plant should be set to the highestpossible feed flow and the lowest possible filtration rate.

Afterwards the filtration capacity should be increased.

Whenever the membranes permit the highly effective backflushing from the permeate side, this procedure should beapplied right at the beginning of the cleaning process.

During the disinfection of the filtration plant, the filtrationcapacity should be set to an average value.

Ultrafiltration Ultrafiltration plants should be cleaned with applying a highfeed flow and a low filtration capacity. Nevertheless, closing ofthe permeate side as standard procedure should be omitted.Especially when cleaning plants with a large dead volume onthe permeate side the permeate volume should be drainedbefore cleaning starts, or the permeate side should be cleanedusing an individual cleaning circuit with a small, separatecirculation pump.

Indication! The pressure on the permeate side should never exceed thepressure on the concentrate side!

As suggested for crossflow-microfiltration, during thedisinfection process an average filtration capacity should beestablished.

Nanofiltration, For cleaning nanofiltration and reverse osmosis plants, theReverse Osmosis highest feed flow and the lowest possible pressure and filtration

rate should be chosen. Plants with a large dead volume on thepermeate side should be cleaned as described above.

During disinfection, the pressure should be adjusted to obtainabout half the nominal flux capacity of the membranes.

For recommendations of cleaning and sanitising agents,suitable for the type of membranes and filtration process pleaseconsult our technical P3-ultrasil data sheets.

This leaflet only describes general standard procedures.Regarding a specific plant inconsistent recommendations maybe found. In case of any contradiction the plant and membranemanufacturers directions must be strictly followed.

The information in this brochure corresponds to our current knowledge and experience and describes the characteristic featuresfor the ordinary use of P3-ultrasil 41. It is not legally binding assurance of defined properties or of the suitability for a definitepurpose. Further, in view of numerous parameters that can influence the use of our products, it does not exonerate the user fromliability for finding out the suitability of the products and the corresponding safety measures to be taken. Moreover, a possibleinfringement of patent rights must be avoided.

Henkel-Ecolab GmbH & Co. OHGP. O. Box 13 04 06D-40554 Düsseldorf (Food & Beverage P3 - April 2001)

P3-ultrasil® 69Description: Mild alkaline, liquid detergent for membrane filtration plants

Product strengths: • surfactant-free

• good buffering properties

PropertiesConcentrate Appearance: clear, brown liquid *

Storage stability: 0 - 35 °C in original sealed container

Solubility: at 20 °C miscible with water in anyproportion

Density: 1.20 - 1.35 g/cm³

P content: approx. 3.1 %

N content: approx. 0.5 %

COD: 130 - 150 mg O2/g


Application solution pH: 10.3 - 10.9 *(1 %, 20 °C, 0 °d water)

Conductivity: 2.5 mS/cm(1 %, 20 °C, deionized water)

* Parameters subject to incoming goods control Material compatibility: P3-ultrasil 69 is, under the application conditions described

below, compatible with • Metals austenitic CrNi steels (quality at least DIN 1.4301 = AISE 304)

Discolourations may occur with copper and brass.

• Membrane materials all commonly used membranes such as polysulphone,fully aromatic polyamide, polyacrylonitrile, polyvinyl difluoride,polypiperazine amide , cellulose, polypropylene, polyether urea,a-aluminium oxide, zirkonium dioxide and electrodialysismembranes

P3-ultrasil 69 is not intended to be used with cellulose acetatemembranes, as they may be irreversibly damaged.

Application P3-ultrasil 69 is a mild alkaline, liquid detergent, containing acombination of organic and inorganic sequestering agents andbuffers.

Field of application P3-ultrasil 69 is suitable for cleaning micro-, ultra- and

nanofiltration plants as well as reverse osmosis plants in theDairy Industry, especially with cleaning filtration equipmentused for the concentration of whey, milk treatment and cheesemaking.

Moreover, P3-ultrasil 69 is suitable for cleaning electrodialysisplants.

Mode of application Following a suitable pre-rinse with water, concentrations of 0.5

to 1.5 % P3-ultrasil 69 in combination with 0.2 – 0.5 % P3-ultrasil 67 at a temperature up to 55 °C are recommended.

Exceptionally, higher concentrations and temperatures are

permitted. After cleaning, all treated surfaces should be rinsedresidue-free with water.

Generally, the manufacturers’ limitations, especially regarding

pH and temperature stability of membranes and modulesshould be adhered to.

Specific cleaning recommendations can only be given after

intensive technical consultation. Important indications ! • Effluent, containing chemicals, must only be discharged

according to the local regulations




Monitoring Concentration determination • Titration Receiving flask: 100 ml application solution

Titration solution: 0.5 n hydrochloric acid (HCl)Indicator: Methyl orangeTitration factor: 0.2

Volume added in ml x 0.2 = % P3-ultrasil 69

Concentration control The dosage of P3-ultrasil 69 can be performed automaticallyconductivity-controlled - if desired also volume- or time-proportional (e. g. by means of P3-Elados EMP-dosage pumpsand inductive conductivity measuring devices P3-LMI 01 orP3-LMIT 08).


Safety According to the data available, P3-ultrasil 69 is not adangerous preparation within the meaning of the ChemicalsLaw or the Hazardous Substances Regulations in the versioncurrently in force.However, the usual precautionary measures of handlingchemical products have to be observed.


P3-ultrasil 69

Specific conductivity (20 °C, 0 °d)

Temperature coefficient: a: 2.6 % / °C

0

1

2

3

4

5

6

7

0 1 2 3 4

Measured values:

0.5 % = 1.4 mS/cm

1.0 % = 2.5 mS/cm

2.0 % = 4.5 mS/cm

3.0 % = 6.3 mS/cm

Conductivity [mS/cm]

Concentration in %

P3-ultrasil 69

pH-values (16 °d)

7

8

9

10

11

12

13

14

0 1 2 3

pH 20 °C:

0.5 % = 9.6

1.0 % = 9.8

2.0 % = 10.1

3.0 % = 10.2

pH 50 °C:

0.5 % = 9.3

1.0 % = 9.5

2.0 % = 9.6

3.0 % = 9.8

pH-values

Concentration in %

20 °C

50 °C

P3-ultrasil® 67Description: Neutral, enzymatic, liquid detergent for membrane filtration

plants

Product strengths: • excellent soil removal

• compatible with most kinds of commonly used membranes

• excellently biodegradable

• pH neutral

Properties Concentrate Appearance: yellow liquid, sometimes slightly

cloudy *

Storage stability: 0 - 30 °C in original sealed container

on storage, the product may separate out slightly, which has

however no effect on the productquality and will redisperse withoutany problem

Solubility: at 20 °C miscible with water in any proportion

Density: 0.98 - 1.08 g/cm³

P content: < 0.1 %

N content: approx. 0.9 %


pH: 7.3 - 7.7 in concentrate * * Parameters subject to incoming goods control

Material compatibility: P3-ultrasil 67 is, under the application conditions describedbelow, compatible with

• Metals austenitic CrNi steels (quality at least DIN 1.4301 = AISE 304) • Membrane materials all commonly used membranes such as polysulphone,

fully aromatic polyamide, polyacrylonitrile, polyvinyl difluoride,polypiperazine amide , cellulose, cellulose acetate,polypropylene, polyether urea, a-aluminium oxide, zirkoniumdioxide and electrodialysis membranes

Application P3-ultrasil 67 is a neutral, liquid detergent, containing acombination of stabilized enzymes and surfactants.

Field of application P3-ultrasil 67 is suitable for cleaning micro-, ultra- andnanofiltration plants as well as reverse osmosis plants in theDairy Industry, especially with cleaning filtration equipmentused for the concentration of whey, milk treatment and cheesemaking.

Moreover, P3-ultrasil 67 is suitable for cleaning electrodialysisplants.

Mode of application Following a suitable pre-rinse with water, concentrations of 0.2to 0.5 % P3-ultrasil 67 in combination with 0.5 – 1.5 % P3-ultrasil 69 at a temperature up to 55 °C are recommended.

Exceptionally, higher concentrations and temperatures arepermitted. After cleaning, all treated surfaces should be rinsedresidue-free with water.As additional control, the measurement of the surface tensionin the rinsing water is recommended.

Indication At the combined application of P3-ultrasil 67 with P3-ultrasil69 or a similar product, the material compatibility of theseproducts has also to be considered. For the cleaning ofcellulose acetate membranes, the separate application of P3-ultrasil 67 or the combined use of P3-ultrasil 67 with neutralP3-ultrasil products is recommended.

Generally, the manufacturers’ limitations, especially regardingpH and temperature stability of membranes and modulesshould be adhered to.

Specific cleaning recommendations can only be given afterintensive technical consultation.

Important indications ! • Effluent, containing chemicals, must only be dischargedaccording to the local regulations




Monitoring

Concentration control The dosage of P3-ultrasil 67 can be performed automaticallyvolume- or time-proportional (e. g. by means of P3-EladosEMP-dosage pumps).


Safety P3-ultrasil 67 is labelled as "irritating" (symbol "Xi")


PRODUCTDESCRIPTION

BENEFITS

XY-12 is a premium liquid, sodium hypochlorite sanitizer

Promotes Quality Assurance• Enhances finished product quality and shelf life when used

in a total Ecolab product and professional services program

• Rapid broad spectrum bacteria kill at 100 ppm helps insurequality of edible products

Saves Time and Labor• Free-rinsing leaves no sediment, deposits or films to touch up

• Convenient to use – easily proportioned through sprayers,feeders, or chlorinators

Helps Reduce Cleaning Costs• Versatile, multi-use chlorine sanitizer

• Minimal excess alkalinity helps assure fast release of activeingredient

XY-12®

PROPERTIES

TO USE

AUTHORIZATION



XY-12®

Form ................................................................ liquid, clearColor ........................................................ greenish yellowOdor ...................................................................... chlorineFoam.......................................................................... noneSpecific gravity at 68°F(20˚C) ................................... 1.154Pounds per gallon........................................ 9.61 (4.36 kg)

pH 1.00% solution ........................................... 10.5pH .25% solution ............................................... 8.3Excess alkalinityas sodium hydroxide..................................... 0.7%

Available chlorine .......................... 8.0% by weightEPA Reg. No. 1677-52

XY-12 is authorized by USDA for use in federally inspected meat and poultry plants as a sanitizing solution for all surfaces and does not require a potable water rinse provided that the concentration does not exceed 200 ppm available chlorine. XY-12 is alsoauthorized as a shell-egg sanitizing compound (no potable water rinse required). In addition, XY-12 is authorized for use as apotable water treatment compound. Also authorized for use as a hand sanitizer and as a laundry bleach.

AVAILABLE CHLORINE TABLE OF PROPORTIONS0.5 ppm – 1 oz in 1300 gal water (0.006 mL/L)50 ppm – 1 oz in 13 gal water (0.6 mL/L)

100 ppm – 2 oz in 13 gal water/1 oz in 6.5 gal water (1.2 mL/L)200 ppm – 4 oz in 13 gal water/2 oz in 6.5 gal water (2.4 mL/L)600 ppm – 12 oz in 13 gal water (7.2 mL/L)For cautionary and first aid information, consult the Material Safety Data Sheet (MSDS) or product label.

It is a violation of federal law to use this product in a manner inconsistent with its labeling. NOTE: This product degrades with age. Use a chlorine test kit and increase dosage, as necessary, to obtain the required level ofavailable chlorine.SANITIZING NONPOROUS FOOD CONTACT EQUIPMENT-RINSE METHODA solution of 100 ppm available chlorine may be used in the sanitizing solution if a chlorine test kit is available. Solutions containingan initial concentration of 100 ppm available chlorine must be tested and adjusted periodically to insure the available chlorine doesnot drop below 50 ppm. Prepare a 100 ppm sanitizing solution by thoroughly mixing 2 oz of XY-12 with 13 gal (1.2 mL/L) of water. Ifno test kit is available, prepare a sanitizing solution by mixing 4 oz of XY-12 with 13 gal (2.4 mL/L) of water to provide approximately200 ppm available chlorine by weight.

At 100 ppm available chlorine this product is effective against Vibrio cholerae and Escherichia coli 0157:H7.

Clean all surfaces with proper detergent and rinse with water. Just prior to use, rinse all surfaces thoroughly with the sanitizingsolution, maintaining contact with the sanitizer for at least 2 minutes. If solution contains less than 50 ppm available chlorine asdetermined by a suitable test kit, either discard the solution or add sufficient product to re-establish a 200 ppm residual. Allowequipment to drain thoroughly. Do not rinse and do not soak overnight.SANITIZING POROUS FOOD CONTACT EQUIPMENT-RINSE METHOD: Prepare a 600 ppm solution by thoroughly mixing3 oz of this product in 3 gal (7.8 mL/L) water. Clean surfaces in the normal manner. Rinse all surfaces thoroughly with the 600 ppmsolution, maintaining contact for at least 2 minutes. Prior to using equipment, rinse all surfaces with a 200 ppm available chlorinesolution (4 oz/13 gal or 2.4 mL/L). Do not rinse and do not soak overnight.NOTE: For mechanical operations prepared use solutions may not be reused for sanitizing but may be used for other purposessuch as cleaning. For manual operations fresh sanitizing solutions should be prepared as soon as they become diluted or soiled.BACTERIOPHAGE CONTROL: XY-12 will significantly reduce the incidence of Streptococcus cremoris and Streptococcusdiacetilactis bacteriophage in cheese manufacturing establishments by fogging at a concentration of 600 ppm available chlorine.Fogging should be used as a supplement to acceptable manual cleaning and sanitizing of room surfaces as described above.DIRECTIONS FOR FOGGING: Prior to fogging, food products and packaging materials must be removed from the room orcarefully protected. Fog desired areas using one quart per 1000 cu. ft. of room area with an XY-12 solution containing 600 ppmavailable chlorine. Vacate the area of all personnel for a minimum of 2 hours after fogging. All food contact surfaces must then bethoroughly rinsed with an XY-12 solution at 200 ppm of available chlorine. Allow surfaces to drain thoroughly before operationsare resumed.FOR CONTINUOUS TREATMENT OF MEAT AND POULTRY OR FRUIT AND VEGETABLE CONVEYORS: Wash, rinse andsanitize conveyance equipment. During processing, apply XY-12 at a 200 ppm available chlorine level to conveyors with MikroMaster® or other suitable feeding equipment. Controlled volumes of sanitizer are applied to return portion of conveyor throughnozzles so located as to permit maximum drainage of sanitizer from equipment and to prevent puddles on top of belt. Duringinterruptions in operations, apply a coarse spray to equipment, peelers, collators, slicers and saws with Mikro Master dispensedXY-12 solution of 200 ppm available chlorine. Conveyor equipment should be free of product when applying this coarse spray.FOOD EGG SANITIZATION: Thoroughly clean all eggs before proceeding. To sanitize clean shell eggs intended for food or foodproducts, apply solution with a coarse spray at 2 oz of product in 6.5 gallons (2.4 mL/L) of water (providing 200 ppm availablechlorine). The solution must be equal to or warmer than the eggs, but not to exceed 130°F (54°C). Wet eggs thoroughly and allowto drain. Eggs that have been sanitized with this chlorine compound may be broken for use in the manufacture of egg productswithout a prior potable water rinse. Eggs must be thoroughly dry before casing or breaking. The solution must not be reused forsanitizing eggs.LAUNDRY BLEACH: Add 2 oz product per 10 gallons (1.6 mL/L) of wash water (125 ppm available chlorine).FRUIT AND VEGETABLE WASHING: Thoroughly clean all fruits and vegetables in a wash tank. Thoroughly mix 8 oz of product in 200 gallons (0.3 mL/L) of water to make a sanitizing solution of 25 ppm available chlorine. After draining the tank, submerge fruitsor vegetables for 2 minutes in a second wash tank containing the recirculating sanitizing solution. Coarse spray rinse vegetableswith the sanitizing solution prior to packaging. Rinse fruit with potable water only prior to packaging.HAND SANITIZING: After hands have been washed and rinsed, dip into a 1/2 oz per 6 gallons (0.6 mL/L) solution of XY-12 (50 ppm chlorine).WATER CHLORINATION: For farm, private or small municipal water chlorination, use 0.2 to 0.6 ppm of available chlorine.Use chlorine test kit for the determination of proper concentrations and amount of residual chlorine. The desired range in availablechlorine must be maintained throughout the distribution system. For municipal water chlorination bacteriological sampling must beconducted as required in the National Primary Drinking Water Regulations.

ACTIVE INGREDIENT:Sodium hypochlorite .............................................. 8.4%

INERT INGREDIENTS: ........................................... 91.6%

PRODUCTDESCRIPTION

BENEFITS

AC 55-5 is a highly concentrated blended acid speciallyformulated for CIP and COP cleaning of dairy processingequipment. AC 55-5 is formulated for acid cleaning wherelow foam characteristics are required.

Promotes Quality Assurance• When used with a total Ecolab cleaning program,

AC 55-5 provides a clean production environment.• Oxidizing formulation helps reduce corrosion which can

inhibit complete soil removal.

Saves Time and Reduces Costs• High concentration enables the product to be used at a

lower concentration with faster reaction time.

AC 55-5

PROPERTIES


Form ................................................... liquid Color ............................................ colorless Foam ................................................... none Spec. Grav. @ 68°F (20°C) ................ 1.254 Pounds per gallon................. 10.45 (4.74 kg)1% pH ................................................... 1.3Acidity as Phosphoric acid .............. 32.3%Acidity as Nitric acid ........................ 41.6%


Formula ingredients contain not more than 1.3% phosphorus,1.0 g per gallon of average recommended use concentration.

AC 55-5

TO USE For CIP or COP applications only: Use 1 – 3 ounces of AC 55-5 per gallon (7.8 - 23.4 mL/L) ofwater. Circulate at 150 –160° F (66° - 71° C). Rinse withpotable water.

Consult your Ecolab Representative for specific use instructionand recommended dispensing equipment.

For cautionary and first aid information, consult the materialSafety Data Sheet (MSDS) or product label.

This product is safe and effective under the intended conditionsof use as outlined on the product label or specified in aSanitation Standard Operating Procedure (SSOP). This productwill not adulterate food product provided that before using it,food products and packaging materials are removed from theroom or carefully protected and after using these compounds,surfaces are thoroughly rinsed with potable water.

A Letter of Guaranty as indicated in USDA’s SanitationPerformance Guideline is available from your Ecolabrepresentative.


PRODUCTDESCRIPTION

BENEFITS

FUL-BAC is a concentrated sodium hypochlorite sanitizer.

Promotes Quality Assurance• Enhances finished product quality when used in a total Ecolab

product and professional services program.

Saves Time and Labor• Rinse Free—-leaves minimal films or residues on processing

equipment, leaving the surfaces bright and shiny.

• Convenient to use-easily proportioned through sprayers,feeders, or chlorinators.

Helps Reduce Cleaning Costs• Versatile, multi-purpose chlorine sanitizer.

• Minimal excess alkalinity helps assure fast release of activeingredient.

FUL-BAC™

PROPERTIES


Form .............................................. liquidColor ............................................. yellowOdor ................................. slight chlorineFoam ................................................ noneSpec. Grav. @ 68°F (20°C) .............. 1.205Pounds per gallon ........... 10.04 (4.55 kg)

Excess alkalinity as sodium hydroxide .... 0.8%1% pH ...................................................... 10.0Available Chlorine................................... 12.2%Active Ingredient:Sodium hypochlorite .......................... 12.5%

Inert Ingredients ................................... 87.5%EPA Reg. No. 1677-177


FUL-BAC ™

TO USEIt is a violation of Federal Law to use this product in amanner inconsistent with its labeling.

Directions for Sanitizing Food Processing or DairyEquipment: Clean equipment in a normal manner. Justbefore using, rinse all surfaces thoroughly with sodiumhypochlorite solution containing 200 ppm availablechlorine. Maintain contact with sanitizer for a minimum oftwo (2) minutes. Do not rinse with water after treatmentwith sodium hypochlorite solution. Do not soak overnight.Addition of one (1) fluid oz. (2 tablespoons) of this sodiumhypochlorite solution per 5 gallons of water will provideapproximately 200 ppm available chlorine by weight.

Food Egg Sanitization: Thoroughly clean all eggs.Thoroughly mix 2 oz. of this product with 10 gallons ofwarm water to produce a 200 ppm available chlorinesolution. The sanitizer temperature should not exceed130(F. Spray with warm sanitizer so that the eggs arethoroughly wetted. Allow the eggs to thoroughly dry beforecasing or breaking. Do not apply a potable water rinse.The solution should not be re-used to sanitize eggs.

Fruit and Vegetable Washing: Thoroughly clean all fruitsand vegetables in a wash tank. Thoroughly mix 5 oz. of thisproduct with 200 gallons of water to make a sanitizingsolution of 25 ppm available chlorine. After draining thetank, submerge fruit or vegetables for 2 minutes in a second wash tank containing therecirculating sanitizing solution. Spray rinse vegetableswith the sanitizing solution prior to packaging. Rinse fruitwith potable water only prior to packaging.

AVAILABLE CHLORINE TABLE OF PROPORTIONS0.5 ppm - 0.5 oz in 1000 gal water (0.004 mL/L)50 ppm - 1.0 oz in 20 gal water (0.39 mL/L)100 ppm - 0.5 oz in 5 gal water (0.78 mL/L)200 ppm - 1 oz in 5 gal water (1.56 mL/L)600 ppm - 3 oz in 5 gal water (4.69 mL/L)


AUTHORIZATION

Processing and Chill Water for Poultry Processing: Follow guidelines of local water authority for water potabilitytreatment.Continuous Feed: Using automatic metering device,continuously feed this product into the water to obtain and/ormaintain a level of available chlorine that is in accordance withUSDA guidelines. Confirm target chlorine level with either achlorine test kit or an automatic testing device. When the availablechlorine level reaches 20 ppm, notify the USDA plant inspector.

Intermittent Feed: Start up by adding 0.9 oz. of this productper 1,000 gallons of water for each 1 ppm of available chlorineneeded. For subsequent doses, check chlorine level with achlorine test kit, add enough of this product to maintain thetarget chlorine level, and confirm this level with a chlorine test kit.Do not pour this product directly on poultry product in the water.

STORAGE & DISPOSALDO NOT CONTAMINATE WATER, FOOD OR FEED BYSTORAGE OR DISPOSAL. OPEN DUMPING IS PROHIBITED.Storage: Store this product in cool, dry area away from directsunlight and heat to avoid deterioration. In case of spill, floodareas with large quantities of water.

Pesticide Disposal: Product of rinsates that cannot be usedshould be diluted with water before disposal in a sanitary sewer.Do not contaminate water, food or feed by storage, disposal orcleaning equipment.

Container Disposal: Triple rinse (or equivalent). Then offer forrecycling or reconditioning, or puncture and dispose of in asanitary landfill, or incineration, or, if allowed by state and localauthorities, by burning. If burned, stay out of smoke.

Ful-Bac is authorized by USDA for use in federally inspected meat and poultryplants as a sanitizing solution for all surfaces and does not require a potablewater rinse provided that the concentration does not exceed 200 ppm availablechlorine. Ful-Bac is also authorized as a shell-egg sanitizing compound (nopotable water rinse required). In addition, Ful-Bac is authorized for use as apotable water treatment compound. Also authorized by USDA as chemicallyacceptable for washing fruits and vegetables (potable water rinse required).

PRODUCTDESCRIPTION

BENEFITS

Filtrapure™ Membrane Preservative is a low pH solution used forthe protection of the membrane system during an extendedshutdown.

Protects Membranes• Combines a low pH and high surfactant concentration to

protect membranes during extended shutdown.

System Compatibility• Compatible with cellulose acetate, polyamide, thin film

composite, and polysulfone membranes.

FILTRAPURE™

MEMBRANE PRESERVATIVE

PROPERTIES

TO USE


Form ...................................... powderColor ....................... white to off-whiteOdor ................................. acidic odorSolubility in water ................ moderateFoam ............................................ low

pH 1% solution ....................... 3.4

Formula ingredients contain nophosphorus.

Available sizes: 45-lb Pails ...................... PN46669 4/4-lb Case of jars........... PN46670

Special note: For extended storage (more than 3 months), the membranesshould be rinsed out and the entire process repeated. Check with the membranesystem manufacturer for materials of construction compatibility.

Mix ratio: 1 pound to 10 gallons (12g/L)

• Drain as much water from the membrane system as possible.• Fill CIP cleaning tank with 5 gallons (18.9L) of membrane permeate water for

each 4”x40” membrane or 20 gallons (75.7L) for each 8”x40” membrane to be cleaned.

• Add 1 pound of Filtrapure Membrane Preservative for every 10 gallons (12g/L)of water. Ensure that the membrane preservative is completely dissolved by mixing the solution or by recirculating the solution in the cleaning tank with the transfer pump.

• Recirculate the solution for 15 minutes in the normal direction of flow through the membrane system and back to the cleaning tank. Shut off the pump and valve to every membrane system pipeline. If the system sits stagnant for more than 3 months, the Filtrapure Membrane Preservative should be replaced with a fresh use solution.




FILTRAPURE™

MEMBRANE PRESERVATIVE

PRODUCTDESCRIPTION

BENEFITS

Filtrapure™ Iron Remover is a low pH cleaner used to dissolveiron and other transition metal hydroxides from membranesurfaces.

Saves Time• Specially formulated for removing iron and other metals by

reducing the metal into its naturally soluble state

Safer To Use• Buffered at a pH of 3.5 (± 0.5)

• Compatible with cellulose acetate, polyamide, thin filmcomposite, and polysulfone membranes

FILTRAPURE™

IRON REMOVER

PROPERTIES

TO USE

© 1999 Ecolab Inc. Printed in U.S.A. 29227/0300/0499

Form ............................ dusty powderColor .......................................... whiteOdor ......................................... acidic Solubility in water .............. moderate

Formula ingredients contain nophosphorus.

pH 1% solution .......................... 3.8

Available sizes: 45-lb Pails ...................... PN46665 4/4-lb Case of jars........... PN46667

Mix ratios: 1 pound to 15 gallons (8g/L) for light fouling1 pound to 10 gallons (12g/L) for heavy fouling

• Drain as much water from the membrane system as possible.• Fill CIP cleaning tank with 5 gallons (18.9L) of RO/UF permeate water for each

4”x40” membrane or 20 gallons (75.7L) for each 8”x40” membrane to be cleaned.

• Add 1 pound of Filtrapure Iron Remover for every 15 gallons (8g/L) of water [1 pound/10 gallons (12g/L) for heavy fouling]. Ensure that the cleaner is completely dissolved by mixing the solution or by recirculating the solution around the cleaning tank with the transfer pump.

• If possible, heat the cleaning solution being sure not to exceed 110°F (43°C) or the manufacturer’s temperature guidelines, whichever is the lower.

• Open the concentrate valve to minimize operating pressure during the cleaning. Recirculate the solution in the normal direction of flow through the membrane system and back to the cleaning tank. Adjust the transfer pump to achieve the maximum individual housing flow rate without exceeding the membrane manufacturer’s differential pressure guidelines.

NOTE: Cleaning can be conducted by either isolating membrane stages or as anentire skid. For example, cleaning the leading stage of a 2 – 1 array (the first twohousings) and then cleaning the last housing in the array will make it possible toachieve maximum flow in all housings. However, cleaning flow rates can also beattained by cleaning the entire skid as a whole. Your Ecolab representative canassist in the determination of the optimum method for cleaning of your system.

• Recirculate for a minimum of 30 minutes and static soak for 30-60 minutes. Additional recirculation and soaking can be instrumental to cleaning effectiveness.

• Discharge the cleaning solution to drain. Rinse the remaining solution out of the system. Note: Neutralization of spent solutions may be required at your facility. Check local regulations.

• Return the concentrate valve to its normal position, but divert the permeate water to drain until the conductivity returns to normal levels and no foam appears.




FILTRAPURE™

IRON REMOVER

PRODUCTDESCRIPTION

BENEFITS

AC-1351 is a heavy duty alkaline detergent for CIP cleaningin dairy, food, meat and poultry plants.

Promotes Quality Assurance• Enhances finished product quality and shelf life when

used in a total Ecolab service program.• Maintains effectiveness during high temperature

recirculation and spray cleaning.

Saves Time and Labor• Fast acting liquid alkaline formula rapidly penetrates soil

for easy removal.

Helps Reduce Total Cleaning Costs• Concentrated to provide optional use cost performance.• High level of active alkalinity for economical use cost at

recommended dilutions.• Non corrosive to stainless steel at recommended use

dilutions to help protect equipment investment.

Environmentally Responsible• Contains no phosphates.

AC-1351

PROPERTIES


Form ..................................... liquidColor ........ colorless to light amberOdor .................................... causticFoam ....................................... noneSpec. Grav. @ 68°F (20°C) ...... 1.522Pounds per gallon ..... 12.68 (5.75kg)

1.0% pH ................................ 12.6Alkalinity:

Active as Na2O................ 36.9%Total as Na2O.................. 37.5%

Freeze point............... 50°F (10°C)


Formula ingredients contain no phosphorus,

AC-1351

TO USE

This product is safe and effective under the intended conditions ofuse as outlined on the product label or specified in a SanitationStandard Operating Procedure (SSOP). This product will notadulterate food product provided that before using it, food productsand packaging materials are removed from the room or carefullyprotected and after using these compounds, surfaces are thoroughlyrinsed with potable water.



1. Immediately after use, rinse system with 100°F/38°C water untilwater runs clear.

2. Wash equipment at 1% - 5% caustic. When used at 1.33 gallonsper 100 gallons of water, will provide a 1% caustic solution.a. Add slowly to the surface of cold water while agitating to

avoid splattering.b. If solution is not agitated, or product is added too quickly, or

hot water is used: splattering, steam, or a sudden eruption may take place.

c. Heat solution to 140° - 200°F/60°-93°C depending on application and soil conditions.

3. Circulate or soak for the recommended period of time.4. Rinse with 100°F/38° C water.5. Weekly, or when needed, wash equipment with an acid

detergent.6. Always follow with a potable water rinse or EPA registered no

rinse sanitizer before use.

Dilution: 86 oz per 100 gallons of water gives 0.5% caustic.4 gallons per 100 gallons of water gives 3% caustic.

Consult your Ecolab Representative for specific use instruction andrecommended dispensing equipment.

For cautionary and first aid information, consult the material SafetyData Sheet (MSDS) or product label.

PRODUCTDESCRIPTION

BENEFITS

Oxonia Active is a broad spectrum peroxyacetic acidantimicrobial agent for use in a number of sanitizing applicationsin the dairy, beverage and food processing industries, as well asfor sterilization of aseptic processing and packaging equipment.

Promotes Quality Assurance• Enhances finished product quality when used in a total Ecolab

product and professional services program, since it has fast,broad spectrum kill against many pathogenic organisms, evenspore-forming microorganisms.

• Superior sanitizing activity in most conditions including colderwater temperatures down to 40°F. (4°C).

• pH range tolerant — effective sanitizing activity at acidic toneutral pH.

• Helps protect processing equipment investment — usesolutions non-corrosive to 304, 316 stainless steel andaluminum surfaces when used at recommendedconcentrations.

• Compatible with most plastic and rubber materials used inprocessing operations.

• Highly effective against environmental microorganisms thatcan adversely affect shelf-life.

Saves Time and Money• Non-foaming formulation minimizes CIP cycle time and

improves CIP efficiency.

• Convenient to use — provides acidified rinse and sanitizer inone step — no post-rinse required.

Environmentally Responsible• Phosphate-free formulation minimizes phosphate-related

effluent fees.

• Rapidly breaks down after use into water, oxygen and aceticacid.

Oxonia Active®

PROPERTIES


Form .................................... liquid, clearColor ........................................ colorlessOdor ...................... pungent, acetic acidFoam ................................................ noneSpec. Grav. @ 68°F (20°C) .............. 1.120Pounds per gallon .............. 9.33 (4.23kg)

100% pH ........................................... <11% pH ............................................... 2.5Active Ingredients:Hydrogen Peroxide .................... 27.5%Peroxyacetic Acid ........................ 5.8%

Inert Ingredients ........................... 66.7%EPA Reg. No. 1677-129


Formula ingredients contain not more than0.3% phosphorus, 0.04 grams per gallon ofaverage recommended use concentration.

Oxonia Active®

TO USEIt is a violation of Federal law to use this product in a manner inconsistent withits labeling.SANITZATIONOxonia Active acid sanitizer is recommended for use on pre-cleaned surfacessuch as equipment, pipelines, tanks, vats, fillers, evaporators, pasteurizersand aseptic equipment in dairies, breweries, wineries, beverage and foodprocessing plants. This product is effective as a sanitizer when solution isprepared in water of up to 500 ppm hardness as CaCO3.SANITIZING FOOD CONTACT SURFACESPrior to sanitizing, remove gross food particles, then wash with a detergentsolution, followed by a potable water rinse. Sanitize with a concentration 1 to1.4 oz Oxonia Active concentrate per 4 gal (2-2.7 mL/L) of water (0.20-0.28%v/v concentration). At this dilution Oxonia Active is effective againstStaphylococcus aureus, Escherichia coli, 0157:H7, Listeria monocytogenes,Salmonella typhimurium, Pseudomonas aeruginosa and Vibrio cholerae. Alsoeffective against organisms found in the brewing industry such asSaccharomyces cerevisiae, Pediococcus damnosus and Lactobacillus buchneri.Use immersion, coarse spray or circulation techniques as appropriate to theequipment. All surfaces should be exposed to the sanitizing solution for aperiod of not less than two minutes unless otherwise specified by governingsanitary code. Drain thoroughly and allow to air dry. Do not rinse.FINAL SANITIZING BOTTLE RINSEOxonia Active may be used as a final sanitizing rinse for returnable and non-returnable bottles at a 0.2% dilution (1 oz to 4 gal/2mL/L).NOTE: FOR MECHANICAL OPERATIONS prepared use solution may not bereused for sanitizing but may be reused for other purposes such as cleaning.FOR MANUAL OPERATIONS fresh sanitizing solutions should be preparedat least daily or more often if the solution becomes diluted or soiled.SANITIZING NON-FOOD CONTACT SURFACESPreclean surfaces as directed above. Sanitize non-food contact surfaces suchas floors, walls, tables, chairs, benches, drains, troughs, drip pans with 1 ozOxonia Active per 8 gal water (1 mL/L). At this concentration the product iseffective against Staphylococcus aureus, Enterobacter aerogenes, Escherichiacoli, Listeria monocytogenes, Salmonella typhimurium, Pseudomonas aeruginosaand Saccharomyces cerevisiae. Also effective against organisms found in thebrewing industry such as Pediococcus damnosus and Lactobacillus buchneri.All surfaces should be exposed to the sanitizing solution for a period of notless than 5 minutes. Drain thoroughly and allow to air dry. No rinse necessary.FOAM SANITIZING NON-FOOD CONTACT SURFACESOxonia Active is an effective foam sanitizer of precleaned non-food contactsurfaces, such as boots, floors, walls, drains, and associated equipment. Forthis application, prepare a solution of 0.2% v/v (1 oz per 4 gal/2 mL/L) water)Oxonia Active and 0.13% v/v (0.8 oz per 4 ga/1.6 mL/L) water) Liquid K. Forexample, in four gal of water, add 1 oz of Oxonia Active and 0.8 oz of Liquid K.Liquid K is the only approved foam generator. Apply solution as a foam usingrecommended equipment such as a Super Foamer. Wet surfaces thoroughly.At this concentation, the product is effective against Staphylococcus aureus,Enterobacter aerogenes, and Listeria monocytogenes. Surfaces should beexposed to the sanitizing foam for a period of not less than 5 minutes. Norinse is necessary. Contact your Ecolab representative for information onLiquid K and a recommended foamer.DIRECTIONS FOR FOGGINGTo sanitize hard room surfaces as an adjunct to acceptable manual cleaningand disinfecting of room surfaces: Prior to fogging, food products andpackaging materials must be removed from the room or carefully protected.Fog desired areas using one quart per 1000 cu. ft. of room area with a 0.30%

to 3.0% (3.1-30.7 oz per 8 gal/3-30 mL/L) of water Oxonia Active solution.Vacate the area of all personnel during fogging and until the hydrogen peroxideair concentration is below 0.5 ppm. Allow surfaces to drain thoroughly beforeoperations are resumed. Solutions above 0.5% may be corrosive and are notto be used on all surfaces. Test solutions on surfaces prior to use.SANITIZING NON-FOOD CONTACT PACKAGING EQUIPMENT Prior to use of this product, remove gross soil particles from surfaces. Washwith a recommended detergent solution, rinse thoroughly with potable water.For sanitization against beverage spoilage organisms such as Pediococcusdamnosus, Lactobacillus buchneri, and Saccharomyces cerevisiae apply 0.5%to 4.0% (5.1-41 oz per 8 gal/5-40 mL/L of water) of Oxonia Active to surfacesat a temperature of 77-113°F/25-45°C and allow to remain wet for at least 5minutes. Allow surfaces to drain thoroughly before operations are resumed.Drainage may be followed by a potable or sterile water rinse.ANTIMICROBIAL TREATMENT OF WATER FILTERS To reduce the number of beverage spoilage organisms, such as Pediococcusdamnosus, Lactobacillus buchneri, and Saccharomyces cerevisiae, applyOxonia Active as a 0.5% to 2.0% (5.1-20.5 oz per 8 gallons/5-20 mL/L) ofwater solution at 77-113°F/25-45°C for a minimum contact time of 5 minutes.After thorough draining, rinse filters with potable or sterile water.ANTIMICROBIAL RINSE OF PRECLEANED OR NEW RETURNABLE OR NON-RETURNABLE CONTAINERSTo reduce the number of beverage spoilage organisms, such as Pediococcusdamnosus, Lactobacillus buchneri, and Saccharomyces cerevisiae, applyOxonia Active at a concentration of 1.0% to 4.0% (10.2-41 oz per 8 gallons/10-40 mL/L) of water at a temperature of 104-140°F/40-60°C for at least 7 seconds. After thorough draining, rinse interior container surfaces withsterile or potable water.STERILIZATION OF MANUFACTURING, FILLING, AND PACKAGINGEQUIPMENT IN ASEPTIC PROCESSESPrior to use of this product, remove gross soil particles from processingsurfaces, then wash with a recommended detergent solution, followed by athorough potable water rinse. Prepare a sterilizing solution by diluting 6.4 ozOxonia Active concentrate per each gal of water (50 mL/L) (5.0% v/v).Circulate, coarse spray, or flood the sterilizing solution through the system. Allsurfaces should be exposed to the sterilizing solution for a minimum exposuretime based on the product solution temperature. The following time andtemperature relationships are required:Oxonia Active Concentration Temperature Time

5% 68˚F (20˚C) 6 hours5% 122˚F (50˚C) 20 minutes5% 176˚F (80˚C) 5 minutes

Rinse surfaces completely with a sterile water rinse. For food-contactsurfaces, follow with a sanitizing solution of Oxonia Active. Allow surfaces todrain thoroughly prior to any food product contact.NOTE: This product in its use solutions is compatible with stainless steel andaluminum surfaces. If product is intended to be used on any other surface, itis recommended that you apply product to a smaller test area to determinecompatibility before proceeding with its use.


AUTHORIZATIONOxonia Active is authorized by the U.S. Department of Agriculture for use in Federallyinspected meat and poultry plants as a sanitizer for all surfaces not always requiring arinse. Before using Oxonia Active, food products and packaging materials must beremoved from the room or carefully protected. A potable water rinse is not requiredfollowing the use of Oxonia Active for sanitizing on previously cleaned hard surfacesprovided that the surfaces are adequately drained before contact with food so thatlittle or no residue remains which can adulterate or have a deleterious effect on edible

products. Oxonia Active may be used for microbial control on ceilings, floors and wallsat concentrations considerably higher than those allowed for sanitizing food contactsurfaces without a potable water rinse unless, in the opinion of the Inspector-in-Charge, such use may results in contamination of food products. A potable water rinseis required following use of Oxonia Active under conditions other than those statedabove. Oxonia Active must always be used at dilutions and according to applicabledirections provided on the EPA registered label.

01 - university of utah · product description benefits ultrasil 01 is a concentrated nonionic...

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