011450 - offer for 1000 tpd prepressing.pdf

TECHNICAL SPECIFICATIONS FOR JATROPHA SEEDS CLEANING, PREPARATION AND PREPRESSING UNIT

CAPACITY - 1000 TONS PER DAY

Quotation No. : KMI/F-011450/08 Date : 05.02.08 Consisting of : Seeds Cleaning, Preparation and Pre-pressing Section Seed to be processed : Jetropha Seeds Project : M/S Agro Energie Development Contact Person : Mr. Bruno Vaes Contact Details : M/S Greenline Industries Europe Office Mobile: +32 474 714 665 Fax: +32 10 846 351 Email: [email protected]

OFFER NO: KMI/F-011450/08 1000 TPD JETROPHA CRUSHING PLANT

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1. Specification of Equipments Item Qty Description 1 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To deliver the seeds to Cleaner.

2 3 Nos Seed Cleaners Multi Tray Pneumatic Seed Cleaners removes the impurities from seeds. It is complete with suitable pneumatic system with Blower motor cyclone collector (dust collector) pneumatic chamber, required piping and all transit connection, motor for machine drive. These trays remove the bigger impurities like stone pieces, wooden pieces, iron particles etc. The same size of the impurities and sticky dust is removed with the help of the pneumatic system. After the seeds pass through the tray pneumatic system. 3 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To deliver cleaned seeds to Destoner.

4 4 Nos Destoner Vibratory type operating on vacuum principle. Steel box frame

with sieve slope adjustment. Sieve box supported on rubber blocks with durable wooden sieve frames, covered with steel screens, aluminium baffles and cleaners complete with inspection windows and adjustable stone separation device includes cyclones, air locks and air fans.

5 1 No Clean Seed Conveyor Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. to deliver the materials to Distributing conveyor for Decorticator


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Item Qty Description 6 2 Nos Distribution Conveyor Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To deliver the materials to Decorticator battery 7 2 Sets Decorticator C.S construction rotary drum type decorticator provided with

beaters complete with drive and accessories. To decorticate seeds and remove hulls from the seeds. The unit is provided with blower. (10 Nos each set)

8 2 Nos Kernel Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. This conveyor carries the meat to Pre-pressing section.

9 2 Nos Husk Conveyor

This conveyor carries the hulls to Hull’s Godown (maximum length 5 Mtr). Complete with Electrical motor with suitable reduction gear with all accessories.

10 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To deliver kernels from item No. 8 to conditioner

11 1 No Conditioner

Multistage vertical cylindrical vessel with double bottom jacket heating system in each stage, centrally located Agitator Shaft with sweeps in each stage, level controlling system drive comprising of reduction gearbox and motor etc.

12 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To feed the materials to Pre-pressing unit.


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Item Qty Description

13 4 Nos Pre-press Oil Expellers

KUMAR’S X PRESS OIL EXPELLER without cooker

Complete with Horizontal feeder with variable speed drive and vertical feeder with main electric Motor (200 KW 1440 RPM) Helical 3 stage reduction gear box of international make and design for better reliability

a) Barring Motor system with sparge clutch to ensure that material inside the chamber is emptied in case of power failure (with help of small generator) and press can be restarted.

b) Motor control panel for all motors with feed control system for horizontal feeder to control feed to press with suitable incomer and metering etc.

c) Feeding cage single piece steel cast worm Dia 300 mm x 1366 L d) Discharge cage single piece steel cast worm Dia 276 mm x 1316 L e) Lock type single clamping bolts for easy maintenance and handling f) The high quality alloy steel worm shaft water cooled. Driven through

helical gear box. Shaft can be withdrawn with disturbing either bear box or thrust bearing housing.

g) Worm shaft assembly, cage bars, rings are stellite hard faced for high wearing life.

h) Mechanical hoist for chamber lifting i) Pneumatic wrench with sockets for tightening or loosing chamber

clamp bolts (without compressor unit)

Duty : To extracting oil by mechanical expression

14 1 No Cake Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To convey cake from Expeller outlet to Cracker Breaker

15 1 No Oil Conveyor Chain conveyor (Redler type) with chain mounted on sprockets

inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To convey extracted oil from expellers to Oil-N-Foot Tank.

16 1 No Oil-N-Foot Tank Rectangular / cylindrical tank suitable capacity in C.S

construction complete with necessary nozzles and agitator provided with perforated sheet on top to entrap any particles.


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Item Qty Description 17 1 No Pump Screw pump / gear pump complete with motor coupling, base

frame for delivering oil from Oil-N-Foot Tank to Vibro Separator. 18 2 Nos Vibro Separator

Consisting of supporting frame with built in screen and oil and foots discharge funnels. The vibrating screen is spring mounted in the frame the unit is inclusive of eccentric drive & motor. For Separating foot sludge particles and other impurities from oil. Size – 72”

19 1 Lot Sludge Conveyor

Screw conveyor u trough type casing with top cover, screw flight welded to the C.S. Pipe and with necessary shaft, Hanger bearings etc complete with drive motor and accessories etc To deliver the separated sludge from Vibro to Feed conveyor. 20 1 No Settling Tank

C.S. construction cylindrical tank complete with level indicator. To collect partially clean oil from Vibro Separator.

21 1 No Pump

Centrifugal pump with motor, base frame, coupling etc to deliver clean oil from clean oil tank to filter.

22 2 Nos Pressure Leaf Filter – 70m2

Filter tank is of C.S. construction and leaf made of S.S. Filter element. The filter elements are of 5 layer construction. The filter is provided with a pneumatically operated discharge butterfly value, vibrator and cyclone collector. To filter the oil

23 1 No Cloudy Oil Tank

Cylindrical vessel with conical bottom for collecting cloudy oil from

system.

24 1 No Filtered Oil Tank C.S. construction cylindrical tank with level switch. To collect filtered oil from filter press


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Item Qty Description 25 1 No Filtered Oil Pump Centrifugal pump with motor, base frame, coupling. To deliver filtered oil from filtered oil tank to storage or for processing. 26 1 Lot Accessories

M. S. Pipes - ‘C’ class in 6 Mtr. length for steam, water, and oil lines and M.S. material for inter connecting equipments.

Valves – Ball valves for oil and water, Globe valves for steam and condensate.

Steam strainers, steam traps etc. Level indicators, temperature and pressure gauges, flow

indicators etc. 27 1 Lot Control Panel

Control Panel (1 Set) – Dust vermin proof control panel fabricated from M.S. sheet provided with MIMIC diagram complete with individual component for each motor with relays, contactor, fuses, On/Off Switches etc. complete with incomer, capacitor etc. Cable glands etc. interconnecting individual motor to push button and main control panel.

28 1 No Cake Elevator C.S construction chain bucket type elevator with chain bucket

mounted on sprockets inside casing with chain tightening complete with drive, accessories etc to deliver the cake to breaker.

29 1 No Conveyor Screw conveyor u trough type casing with top cover, screw flight

welded to the M.S. Pipe and with necessary shaft, Hanger bearings etc with motor and accessories. To distribute the cake to Cake Breaker

30 3 Nos Cracker Breaker To break the cake into small pieces. Four roll cracker breaker rolls mounted inside the casing complete with feeding arrangement and drive provided with gap adjusting arrangement 31 1 No Transfer Conveyor Chain conveyor (Redler type) with chain mounted on sprockets inside the casing and complete with chain tightening arrangement and drive and all necessary accessories. To deliver the conditioned cake to SEP.


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TYPICAL OPERATING PARAMETERS Mass balance based on Jetropha Seeds commercial grade with following characteristics Avg. Moisture - 6.5% Avg. Impurities - 3.5% Avg. Oil Content - 35% Hulls in seeds - 36% Solids - 19% Product Output using pre-pressing and SEP Crude Expelled oil - 245 M.T Crude Solvent Oil - 102 M.T Deoiled cake with <1% oil - 313 M.T Hulls - 310 M.T Impurities & process loss - 30 M.T Total connected Load - 3650 HP (for process house only) Transformer required - 3000 KVA With L.T.D.B cables etc Process parameter and guarantee Residual oil in cake - Less than 1% Power consumption for pre-pressing - 30 Power consumption for SEP with Preparatory & meal conditioning - 7 to 9 Power consumption for Boiler, Cooling Tower, Storage pump and others - 3 to 5 Steam consumption Steam at 10 Kg/cm2 and 3 Kg/cm2 For full press Prepressing - 70 to 80 Kg For SEP with meal conditioning - 250 to 280 Water in circulation / consumption - 17m3/M.T of feed to SEP Hexane consumption - 1 to 2 Kg/M.T of feed Hull separation efficiency - 86%


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Land required (Refer site plan) Total land required - 55000 Sq.Mt Process house building - 40 Mtr x 104 Mtr Raw material storage –Silo - 40 Mtr x 60 Mtr Receiving Hopper, pre-cleaner - 27 Mtr x 31 Mtr And others - 15 Mtr x 20 Mtr Oil Tank - 30 Mtr x 50 Mtr Pump House for oil tank - 12 Mtr x 10 Mtr Boiler House - 15 Mtr x 20 Mtr Sub station - 30 Mtr x 20 Mtr Mill Storage - 30 Mtr x 60 Mtr


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Auxiliaries

1. Steam Generation Distribution System Agro waste husk fired boiler 15000 Kg/Hour @ 10.5 bar with accessories, feed pump, chimney, water softening unit, service tanks etc. Steam distribution line, condensator, and return line pressure reducing station. 2. Hull conveying system – Pneumatic Hull conveying system with feeding hopper,

conveying pipe, suction blower and dust collecting system. 3. Water Cooling and Cold water circulation system Induced draft cooling tower for circulating water – 150000 Gln/Hour Cold water circulating pump – 2 Nos for each tower Water distributing pipe line and return line with fittings, valves etc 4. Electrical sub station – Consisting of step down Transformer for stepping down 11 KV

power to 400 – 440 volts complete with C.T.P.T unit four pole Structure, (capacity 3000 KVA)

L.T.D.B with individual sectional compartment provided with necessary instrumentation. Cables for L.T.D.B to individual sectional motor control centre complete with earthing materials, building light, street light materials. 5. Seed online weighing system – For weighing feed materials complete with belt type

weighing unit with feed hopper and discharge hopper. 6. Cake weighing system – For weighing powder cake from elevator before storage. 7. Seed Storage System – suitable for 30 days storage capacity (30000 Ton) - Consisting of

1. Flat bottom GIC Silo with accessories i.e. level switches, aeration fan, sweep auger etc.

2. Receiving hoppers 3. Pre-cleaner 4. Conveying Equipments, Elevators, Conveyors etc 5. Supporting structural for Elevators and conveyors

8. Insulation materials - Consisting of mineral wool, glass wool, prepared slabs, wire

mesh, cladding materials and accessories for insulation equipments pipelines as per required.

9. Painting Materials – Consisting of red oxide paints, emulsion paints / acrylic paints as

per standard color code for painting structure, equipments etc 10. Steel structural materials for equipment staging and working platform. - (Estimated steel

structural materials 66 M.T for Oil Mill, 100 M.T for S.E.P, 28 M.T for Boiler house and 35 M.T for pipeline supports.


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11. Storage Tanks – C.S construction vertical cylindrical storage tanks for storage of oil

complete with accessories required nozzles, level indicator etc (The materials will be supplied in CKD condition). (15 days storage)

Expelled oil storage tanks - 1500 x 3 Nos SEP oil storage tanks - 500 x 3 Nos Solvent Storage tanks - 50 x 3 Nos Pumps for circulating / delivering oil – Centrifugal pumps with motor base frame, motor coupling for circulating / delivering the crude oil. Pipeline valves – M.S / C.S pipeline fittings, valves for circulating and transferring the oil from the storage tanks. 12. Laboratory equipments and glass wares for testing raw materials and quality control of

finished products and by products 13. Spares for one year consisting of spares for Oil Expellers, Elevator chains, screw press,

filter cloth etc and spares for Boiler, Silo storage system, boiler, electricals and spares for Solvent Extraction plant.


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Exclusions

The following services and equipment are excluded from the Seller's supply unless they are otherwise specifically listed as provided by the Seller.

1. Independent insurance inspection and/or non-destructive testing of any pressure

vessels or pipe work or any other items that may be deemed necessary by the Purchaser or his relevant Authorities.

2. Civil works, raw materials, chemical, finished product, By product of any kind such

as but not limited to buildings, foundations, supports, ladders or platforms. 3. Raw water storage, water softening unit and soft water distribution 4. The removal of products, water, condensate or any other substance from the

building/s housing the equipment. 5. Any fire equipment for the plant whether this is fixed or portable appliances,

sprinkler systems, water ring main and hydrants. 6. All expenses for labour, material, welding equipment, tools, temporary platforms,

cranes or any other equipment required to load, unload, assemble, erect or install the equipment on site.

7. Tools, tackles and any consumables and/or chemicals for the process such as the

first filling of gearboxes, lubrication oils and greases heat transfer mediums etc. 8. Raw materials, chemical consumables for trial run and commissioning of plant 9. Erection, installation or constructional services of any kind. Preparation of the

complete installation for start-up, commissioning or training personnel in the operation of the plant. (These services can be provided at an extra cost to be agreed at time of request).

10. Weigh Bridge and raw material reception section 11. Workshop equipments 12. Effluent treatment plant and waste water disposal system 13. Fire fighting system 14. Any other equipments, informations or services not specifically referred to as being

included in the supply specified in the quotation by Kumar Metal Industries.


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Engineering Back Up

1. Site plan based on proposed site indicating all buildings / process house sizes and location.

2. Lay out drawings for process equipments along with load data, equipment support details and its location

3. Foundation details for equipments/ items

4. Flow diagrams and P&I diagrams for process and utilities showing the main process flow, pipeline sizes, valves and fittings and instrumentation. Indications of where insulation is necessary will be marked on these drawings

5. Kumar will provide plant and equipment drawings showing positional relationship of the items to be supplied. (And indication of any necessary access walkways and platforms if applicable).

6. Specifications for piping, showing material of construction for pipes, valves and fittings and miscellaneous items for the various services.

7. Specifications in terms of material and thickness for insulation.

8. Drawings showing the outline dimensions, connection orientations and weights.

9. Electrical drawing showing the control of the plant with process.

10. Upon completion of the shipment of the equipment, Kumar will provide two (2) sets of manuals containing operating manuals for the Kumar process system(s), assembly drawings and manuals of all major purchased components, and assembly drawings of all Kumar designed equipment. All manuals will be in the English language.

11. Kumar will arrange for supervisory staffs to supervise installation and assembly of the plant. Supervision charges will be extra.


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COMMERCIAL

Price Summary:

F.O.B. MUMBAI EURO KUMAR’S Seed Cleaning, Preparation and Prepressing Section 1561000 KUMAR’S Solvent Extraction Plant for Cake (500 TPD) 995000 Estimated cost of Common Auxiliaries 3686500 Engineering Charges 125000 Supervision Charges (60 man days) 35000 ------------- Total FOB Mumbai Port EURO 6402500 ======= (Six Million Four Hundred Two Thousand Five Hundred only) As per the Technical Specification attached Terms of Payment for Supply of Equipment:

By Irrevocable confirmed letter of credit recourse valid for 210 days and further 21 days for negotiation. The LC should allow 35% down payment and balance on presentation of shipping documents.

Bankers

L/c to be advised through and available with Canara Bank Foreign Department Mumbai North, Plot No.402/478, Neel Sagar Apartment, TPS- V, Shraddhanand Road, Vile Parle-East, Mumbai-400057,Maharashtra, India, TEL N0.-91+22-26192047/52/54 Swift Code CNRBINBBBFN All bank charges outside India to the account of Opener. Delivery:

We are in a position to supply the equipment within a period of 180 to 210 Days from the date of receipt of your technically and commercially clear order including receipt of advance.


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Validity:

This offer is valid for your acceptance for 60 days from the date hereof and thereafter subject to our written confirmation.

Reservation:

We reserve our right to change technical specifications or makes of equipment in order to incorporate the latest development or modifications in the plant without affecting the overall performance. All such modifications / changes shall be informed to the Purchaser from time to time whenever to be incorporated or implemented.

Thanking you Yours Faithfully Sunil Manaktala For Kumar Metal Industries Mumbai, India.

011450 - offer for 1000 tpd prepressing.pdf

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