Extang Corporation5400 S. State RoadAnn Arbor, MI 48108734 677-0444, Fax: 734 677-8409

Register your warranty at:www.extang.com

I t e m N o . 8 3 0 0 0 0 1 5 P r i n t e d i n U . S . A .

The SOLID FOLD top comes fullyassembled. Note any damagedor missing components before

installing.

MISSING PARTS???call Extang at

1-800-877-2588Any required parts will be

shipped to you directly.(DO NOT return whole kit to store)

Wash truck bed.

1 2 Place assembled cover overcab end of truck box.

3 Carefully refold the coverwithout shifting its position onthe truck bed.

Unfold the cover fully and adjustposition over the truck bed forproper cab/tail alignment.

Pull rear clampdown and

hook underbottom edge of

bed wallflange.

Extang Corporation, 5400 S. State Road, Ann Arbor MI 48108, 734 677-0444, Fax 734 677-8409 Visit us at: www.extang.com

6

Slide rear clampout to the bed wall.

7

Remove any snow or foreign matterbefore folding cover.

Ensure clamp is positionedunder bed wall flange. Handtighten until clamp contacts,

then tighten anadditional two

turns.

Trim only enough of the bed cap edge or liner wall so clampcontacts bottom of metal flange.

Do not secure to only lipof bedliner or wall cap.

Do Not Use Wrenchor Overtighten!

4 5

8

With tailgate open and frontclamps secure, completelyclose the cover.

It is convenient to drive with the SOLID FOLD cover open.Release the rear clamps and fold the cover forward.

IMPORTANT NOTICEWhile driving, cover must be completely flat and secure with all four clamps in the closed position. If driving in the open position,

cover must be completely folded up (all panels) and secured at the cab with BOTH tie down straps.

DO NOT DRIVE with cover in partially opened position.

Fold the cover forward and fasten BOTH straps in themiddle section to the front rail.

IMPORTANT: Before folding the secondsection of the cover, rear clamps must be

stowed securely into rail.

To remove foreign matter from panel hinges, remove oneend cap and slide panels apart. Reassemble after cleaning.

100mm

If your truck has a bed cap or bedlinerthat covers the metal bed wall flange,

you will need to remove enough so thatall the clamps make solid contact.

* Specify: Year, Make, Model, Long-bed or Short-bed, Driver or Passenger side.

Extang Corporation5400 S. State RoadAnn Arbor, MI 48108734 677-0444, Fax: 734 677-8409

Register your warranty at:www.extang.com

P r i n t e d i n U . S . A .

NOTE: To order replacement parts, it’s best to contact our Customer ServiceDepartment for assistance, to ensure getting the correct part for your vehicleapplication. When ordering, xxx represents the 3 digit suffix, as referenced on thesales receipt or vehicle application list. Customer Service: 800-877-2588.

Tail Rail Seal

4210

83xxx-60

1034

83xxx-63

83xxx-61

83xxx-6483xxx-62

1016 Tie Down KitTail ClampAssembly

10351042

Replacement Parts

Cab ClampAssembly

Cab RailSeal

Side RailSeal

Cab HingeCap Assembly

Tail HingeCap Assembly

READ CAREFULLY - KEEP IN A SAFE PLACE

Item No. 0193-2.15 RRE Printed in U.S.A.

5400 S. STATE ROAD, ANN ARBOR, MI 48108VOICE: 734-677-0444 or 1-800-877-2588FAX: 734-677-8409 EMAIL: i n f o@ex tang . comWEB SITE: extang . com1-800-877-2588

Order today, direct from our customer service department:

EXTANG LIMITED WARRANTY

PLEASE ATTACH AND SAVE YOUR SALES RECEIPT.

ACTIVATE YOUR wARRANTY ONLINE AT ExTANg.COm.

� WARRANTY DURATION:Extang offers three years of coverage from the date of purchase. Warranty is limited to original purchaser of truckbed cover and is non transferable.

� WARRANTY CONDITIONS:This warranty is against defective materials or workmanship. The warranty is void if the product has been damaged by accident, unreasonable use, neglect, improper service/installation/removal, modifications, normal wear and tear or other causes not arising out of defective materials or workmanship. Consequential and incidental damages are not covered under this warranty.

WARRANTY EXCLUSION:� Warranty is void if defect in materials and workmanship is not reported in writing within 30 days of discovering a defect.� Warranty does not cover the cost of shipping, including the cost of returning the product for warranty service or inspection.� Warranty does not cover scratches and dents to bed cover. Warranty further excludes damage to bed cover as a resultof placing, storing, or hauling objects on top of bed cover.� Warranty will be void if shipping damage is not reported in writing within 3 business days of purchase.

THE FOLLOWING CONDITIONS WILL ALSO VOID THE WARRANTY:� OVERLOADING OF CARGO – Cargo should not touch the tonneau at any point. Protrusions in the tarp will stress the fabric. Cargo may shift while traveling and cause it to push against the fabric or panels and damage it.� DRIVING WITH PANELS OPEN OR IMPROPERLY SECURED – Prior to vehicle operation, clamps must be tightly secured so that clamp lips tightly grip the inner bedside metal surface. OPEN POSITION: Tonneau must be completely folded and secured with BOTH buckles. CLOSED POSITION: Tonneau must be completely flat and secured at all 4 clamps.� Top of tonneau MUST be free of foreign material including snow and ice before opening panels or severe damage may result.� Do NOT tow your vehicle from the rear with any Extang tonneau cover on your truck.

� PERFORMANCE:Provided all warranty conditions are met Extang will either repair or replace (at Extang’s option) the product or component. Extang may require the original item to be returned postage prepaid for final determination. Extang reserves the right to substitute and offer the respective warranty discount on an entire replacement system or provide other remedies than those listed in this warranty for discontinued products or other reasons. A return authorization number must be obtained from our customer service department prior to returning any product. Shipping charges will apply for any repair or replacement. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.

The e-LIGHT 500 is an all-new revolutionarylighting system that fully illuminates the entirebed of your truck with ease. Universal in nature,the e-LIGHT 500 has been designed to workfrom any location inside the truck bed, and can be recharged on the go.

The MaxSeal Tailgate Seal creates a tight sealalong sides and bottom of your tailgate tokeep out dust, rain and snow. Quick and easyto install: just cut, peel and stick.

RECHARGABLETRUCK BEDUTILITY LIGHT

DID YOU KNOW?EXTANG TONNEAUSMAY IMPROVE GASMILEAGE UP TO10%HERE’S HOW:There are conservatively 850,000 Extang Tonneaus on the road

everyday and based on the average gas savings, Extang tonneaus

save America 102 million gallons of gas per year or approximately

$382,500,000.

Studies show the average truck owner drives 18,000 miles per

year. At 15 mpg that comes to 1,200 gallons of gas. At a minimum

10% savings you would save around 120 gallons of gas a year. You

can see why it would not take too many months to have your

new tonneau pay for itself.

12,000 15 $3.75 80 gal. $300 $900 $1,500 12

15,000 15 $3.75 100 gal. $375 $1,125 $1,875 9

18,000 15 $3.75 120 gal. $450 $1,350 $2,250 8

20,000 15 $3.75 133 gal. $498 $1,494 $2,490 7

22,000 15 $3.75 146gal. $547 $1,641 $2,735 6

MILES DRIVENPER YEAR MPG

AVERAGEGAS COST

ANNUALGAS SAVINGS

ANNUAL COST SAVINGS

3 YEARSCOST SAVINGS

5 YEARSCOST SAVINGS

MONTHSFOR TONNOPAY BACK

“...adding a tonneau could mean an improvement in fuel mileage that

is the equivalent of a free gallon of gas for every 20 gallons used.”

- Auto trim & restyling news, August 2001

Results are based on an estimated tonneau price of $300.00 and rounded to the nearest whole number. Savings may vary and are not guaranteed.

SAVE GAS, Your ExtAnG tonnEAu MAY PAY For ItSElF!

Extang Corp. 5400 S. State Road, Ann Arbor, MI 48108 TEL: 734-677-0444 FAX: 734-677-8409

Experienced Custom

er Service staff to answ

er all your tonneau questions

CU

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Tonno Model: __________________________________

Purchase Date:_________________________________

Lot Code:______________________________________

Lot code can be found on underside of cover.AM

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