Modular SystemsE-Houses & Product Packaging Solutions

ABB CZECH REPUBLIC

Background

During the 1990’s, ABB recognised the evolving preference of global customers for an increased level of partnering on major projects. The drivers for this market shift were:

Product packaging and E-House solutions satisfy these requirements.

Underpinning the value of the E-House principal, is the ability to reduce onsite risk. Typical activities now performed off site as part of vendor scope are:

- Mechanical installation of switchgears and equipment (including client free issue items)

- Installation of cable reticulation systems - Electrical cabling between switchgears and equipment- Pre commissioning of the fully installed equipment

- A desire to reduce site costs and risk exposures by adopting the E-House principal

- The need to package multiple equipment elements under single contracts to reduce coordination & product integration issues, reduce procurement costs, reduce project engineering & management resource requirements

- Requirement for greater project control in order to achieve predictable project outcomes

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Our ExpertiseSupport your project from design to delivery

ABB has a global footprint of dedicated Modular Systems Business Units, specialising in Product Packaging & E-House solutions. These teams have the capability to support your project from concept design, to formal pricing through to project engineering & delivery.

Modular Systems core competencies include:- Project management- E-House design and integration- Equipment design & manufacture- Supply of third party equipment (eg DC Battery Systems & UPS)- Equipment installation- Cable schedules and electrical installation- Document control- Commissioning- Logistics- Site support

E-House

Equipment Installation

UPS & DC Battery Systems

Process Control System

6.6kV Switchgear

Fire & Gas Systems 11kV Switchgear

HVAC 33kV Switchgear

Low Voltage DrivesMedium Voltage

DrivesLow Voltage

Switchgear & MCCPower Management

System

ABB E-House And Packaging Features and Benefits

Risk Mitigation- Reduced site works and exposure to external factors than

can cause delay & cost overrun eg weather, labour issues, material shortages

- Vendor responsibility for product element integration & interface

Project Schedule & Cost Control- Reduced schedule based on extensive FAT and pre

commissioning of completed E-House solution before delivery

- Efficient change management during manufacture and testing

Technical Compliance- Global experience with relevant codes and standards

including IEC, NEMA, AS, BCA, GOST

Reduced Resources- Reduced client resources for engineering & project

management- Reduced client resource, time & cost for project tendering

Project Management- Single project management contact point for total package- Project co ordination & supply chain management for ABB &

non ABB product elements

Commercial- Single set of commercial conditions for total package

Technology- Global market leader in electrical product technology,

reliability & safety

Site Services- Global in house team providing onsite support for

installation, commissioning & maintaining the facility

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ApplicationsABB is experienced in providing E-House & Package solutions, suitable for all major industry applications.

- Oil & Gas (Safe area & blast proof options)- Mining- Power Generation & Utilities- Renewable Energy- Transportation- Water- Data Centres- Process Industries

ABB E-House Construction TechniquesBased on ABB’s extensive geographic and market segment coverage, multiple E-House design options are available to meet local market expectations and requirements.

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These include but are not limited to:- Fully welded and painted plate steel (blast proof and

hazardous locations)- Welded and painted interlocking steel panels- Skeletal frame with colourbond or compressed fibre cladding- ISO Container dimensioned E-House- Refurbished ISO Shipping Containers- Skid Solutions

In addition to the above construction techniques, ABB has the ability to offer the following design options:- Steel or CFC (Compressed Fibre Cement) flooring- HVAC Packaged System or Split solution- Dedicated battery storage- VESDA- Fire rating- Fire suppression systems- Gas sensing- Arc duct venting system- Under floor cabling & reticulation- Under building drop down boxes for field cable installation- Walkways, stairs & platforms - Under building support structure- Portable trailer solution

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E-House & PackagingSample Projects Reference List

Power Generation

Project Customer / CountryAPR Project Alstom Power Rental, USARental PEC Project Satec Power Rental, Saudi ArabiaTamar Valley Power Station Mitsubishi Heavy Industries, JapanCondamine Power Station Austrian Energy, AustraliaNRG, Indian River Burns & McDonald, USABluewaters Power Station Stage 1 & 2 IHI, JapanTallawarra Power Station Alstom, AustraliaColongra Power Station Alstom, AustraliaAlaoji Power Plant Rockson Engineering, NigeriaVarious Saudi Locations Saudi Electric Company, Saudi ArabiaMobile Electric Centres Qatar General Electricity & Water Corp, QatarMobile Electric Centres NEC, SudanDominion Virginia Power Burms & McDonald / Zachary JV, USAHomer City Project Kiewit Power, USA

Chemical, Oil & Gas

Project Customer / CountryShell UUED Project Daewoo Engineering & Construction, KoreaAramco Wassit Project Mitsubishi Heavy Industries JapanShell Otumurra Project Daewoo Engineering & Construction, KoreaQatar Gas, Gas Recovery Fluor, USAImperial Oil, Kearl Lake Fluor, CanadaSuncor Substation Upgrades Suncor, CanadaTatweer LDR Project Tatweer Petroleum, BahrainQueensland Curtis LNG British Gas, AustraliaHoku Polysilicon Plant Shaw Stone & Webster, USASantos GLNG Project Fluor, AustraliaInpex, Ichthys LNG Project JKC JV, JapanWoodside Pluto LNG Foster Wheeler, UKAngola LNG Bechtel, USAExxon Mobil Worley, AustraliaOneok Hydrocarbons, Mount Belvieu Burns & McDonald, USAArabian Chevron Phillips Petrochemical Project Jacobs Engineering, USAE-House Upgrade Kuwait National Petroleum Company, Kuwait

Mining & Minerals

Project Customer / CountryBHP Billiton, Worsley Alumina Bechtel, AustraliaAmbatovy Nickel Fluor, CanadaDampier Port Upgrade Hatch, AustraliaNewcastle Coal Terminal No 3 Hatch, AustraliaSyncrude Shovel Substations CoSyn, CanadaSyncrude Fluid Fine Tailing Amec, CanadaGoro Nickel Goro Nickel, New Caledonia Mildred Lake Mine Relocation Fluor/Amec, CanadaQueensland Alumina Upgrades QAL, AustraliaTabang Clean Coal Project Thiess, IndonesiaTintaya Skid Substation Xstrata, South AmericaTintaya Mobile Substation Xstrata, South AmericaYanacocha Skid Substation Newmont, South AmericaCerro Verde Mobile Substation Freeport South America

ABB s.r.oVidenska 117, CZ-619 00 BrnoTel: +420 547 152 413Fax: +420 547 152 190Email: info.ejf@cz.abb.com

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