03. bilge system_2009_rev1 [compatibility mode].pdf

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    03 Bilge Systems & OilPollution Prevention

    Course No. 2004

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    Slide 2

    Bilge system (Pt.4 Ch.6 Sec.4)

    Purpose: Emergency evacuation of large amounts of water

    Efficient drainage system for all tanks and watertight compartments

    - Voids may be drained by portable equipment

    Dry compartments: Effective drainage through at least one suction even ifthe ship has a list of 5 -> normally need for wing suctions, except in short

    and narrow spaces

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    Slide 3

    Bilge system

    Sea water shall not be able to unintentionally enter dry compartments, orpass from one compartment to another

    - Two non-return valves in series are to be installed between sea/ballastsystem and bilge suctions

    - Except: Direct and emergency bilge suctions in the E/R.

    For these one non-return valve is acceptable

    - All direct and branch suctions are to be fitted with screw-down non-returnvalves

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    Slide 4

    Bilge system

    At least 2 pumps

    - Both independently driven for ships > 90 m , one may be engine driven forsmaller ships

    Centrifugal pumps to be self-priming or connected to central primingsystem

    The bilge pumps to be delivered with DNV certificate

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    Slide 5

    Bilge system- Machinery space cat. A

    It should be possible to pump out any water through at least 2 suctions

    - Bilge suction

    - Direct suction

    3 branch suctions

    1 direct suction from each

    side of the space

    If an emergency suction is arranged to a self-priming pump, the directbilge suction may be omitted on the side of the emergency suction.

    unless floor has rise > 5 degrees,

    then 1 bilge suction and

    1 direct suction near centre line

    is acceptable

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    Slide 6

    Bilge System

    All bilge pump connections to the main line are to be fitted with stop valves.

    The bilge pumps are to be so arranged that either can be used while the other is

    being overhauled.

    The direct bilge suctions are to be so arranged that they can be used at the same

    time as the other bilge pumping unit is drawing from the main bilge line.

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    Slide 7

    Bilge System

    Main Bilge Line;

    L = Distance on the summer load waterline from the fore side of the

    stem to the axis of the rudder stock (SLWL LBP) (m)

    B = Greatest breath of ship at summer load waterline (m)

    D = Vertical distance from baseline to uppermost continuous deck

    measured amidship (m).

    D = 1.68 L(B+D) + 25 (mm)

    Branch Bilge :

    1.68 2.15

    L 1

    1 = length of space

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    Slide 8

    Bilge System - E/R

    d 1.4 branch bilge suction diameter

    If emergency suction is fitted, the diameter is to be taken equal to that ofthe suction side of the pump.

    Need not exceed 400 mm

    But

    Direct Bilge Suction Line;

    But, need not exceed the diameter of the main line.

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    Slide 9

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    Slide 10

    Bilge System

    Bilge Pumps;

    Capacities :

    Q = 5.75 d / 10 [m / h]

    d = Normally

    Main bilge diameter

    Tankers (where the E/R pumps are not used for bilge drainage

    outside the machinery space) :d - may be based on

    2 A (branch bilge for E/R)

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    Slide 11

    Bilge system

    Note: Locked overboard valves from main bilge system is neveraccepted (sometimes suggested for mistaken oil pollution preventionreasons)

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    Slide 12

    BILGE SYSTEM E/R

    B.W.

    VOID SPACE

    WASTEOIL

    TANK

    BILGE

    HOLD G

    TANK

    FROM SEWAGE COLL. TK

    SEE P/D OF ACCOMODATION

    S/T COOLING

    WATER TANK

    A.PTANK

    STEERINGGEAR ROOM

    F.W.TANK

    B.W.(AFT)

    BILGE WATERTRANSFER P/P

    B.W(S)

    B.W(P)

    EM/CY

    BILGE

    SUCTION

    NO.1 MAIN

    C.S.W PUMP

    (self !"#"$%)

    FIRE

    &YDRANTS

    FM S.W MAIN

    CROSSOVER LINE

    BILGE' FIRE

    G/S PUMP

    OILY

    WATER

    SEPAR

    ATOR

    OILY

    WATER

    SEPAR

    ATOR

    FM FRES& WATER

    SUPPLY SYSTEM

    UPP.DK

    DIRECTBILGE

    SUCTIO

    N

    TOS

    &ORE

    DISC&.CONN.

    NO.1NO.

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    Slide 13

    Bilge system

    If E0 notation:

    - Bilge injection system valves and ship side valves to be operable after 10minutes flooding through the outlet in question (Pt.3 Ch.3 Sec.6 K400)

    Additional requirements for

    - Passenger ships (SOLAS)

    - Fishing vessels

    - Bulk carriers: Cargo holds water ingress alarm- handled by instrumentation

    people, forward spaces dewatering system- Tankers and supply ships: Separate systems in cargo area and engine room/

    accommodation

    - Dangerous goods cargo holds Pt.5 Ch.11 Sec.2 B600

    - Container ships- Pt.5 Ch.2 Sec.6 K200

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    Slide 14

    BILGE SYSTEM- E/R

    Please review the below design and present your comments, if any.Case 4:

    TOS

    &ORE

    DISC&.CONN.

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    Slide 15

    Bilge System - E/R

    - Main bilge line

    - Branch bilge lines

    - Direct bilge suction line- Bilge pumps

    L = 265mB = 40m

    D = 25ml = 50m

    Please calculate the size/capacity of the:Case 5:

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    Slide 16

    Oil Pollution Prevention - E/R

    Purpose of the rules and regulations;

    To Prevent pollution by discharge of oily water and oil residues from E/R.

    To achieve safe and reliable handling of oily water and oil residues.

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    Slide 17

    Oil Pollution Prevention - E/R

    General requirements ;

    Fore peak tanks and other tanks forward of the collision bulkhead are not to be arranged

    for carriage of oil.

    New MARPOL requirements for protected fuel tank location (MEPC141(54))

    Tanks to be located away from ship side

    Applicable for ship with more than 600 m3 fuel oil capacity that are

    Delivered on or after 1 August 2010 or

    Have contract on or after 1 August 2007 or

    Are keel laid on or after 1 February 2008

    Combined fuel oil and ballast water tanks are normally not permitted.

    Requirements applicable for ships of 400 GRT and above.

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    Slide 18

    Oily Bilge Water

    Operational bilge water is normally collected in the bilge water holding tank,which generally is maintained at an elevated temperature.

    This high temperature facilitates primary separation due to the force of gravity inthe bilge water tank and preferably is of the two- or three-stage type.

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    Slide 19

    Oil Pollution Prevention - E/R

    An oily-water separating/oil filtering equipment to be installed

    Capable of producing effluent with oil content of less than 15ppm

    (5 ppm for CLEAN DESIGN).

    For ships above 10,000 GRT;

    - Alarm > 15ppm (acoustic & visual)

    - Automatically stop discharge to sea- Direct discharge to bilge tank/bilge well.

    For special areas this requirement is also valid for ships

    of less than 10,000 GRT.

    Requirements to transferring system ;

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    Slide 20

    Requirements to oil residue handling system ;

    Oil Pollution Prevention - E/R

    Collecting tank(s) for oil residues

    Including sludge,waste oil, drain oil etc.

    is to be arranged with a minimum aggregate capacity of ;

    V = K C D (m)

    K = 0.015 if HFO is purified for M/E use.K = 0.005 if fuel oil does not need purification.C = Daily fuel oil consumption (m).D = Length of voyage in days, but not less than 30 unlessrestricted service notation.

    Where the ship is fitted with sludge incinerator, the tank

    capacity may be reduced by 50%

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    Slide 21

    Oil Pollution Prevention - E/R

    Where HFO is purified onboard, at least 80% of the above capacity is tobe in tank(s) suitable for sludge from the purifiers.

    Tanks for oil residues are to be arranged with suitable access possibilitiesto facilitate cleaning.

    Tanks for sludge from HFO purifiers are to be fitted with heatingarrangements.

    Requirements to oil residue handling system ;

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    Slide 22

    Requirements to transferring system ;

    Oil Pollution Prevention - E/R

    Arrangements for transferring oilresidues and oily bilge water toreception facilities are to beprovided.

    The reception facility

    connection flange(s) shall besuitably located and withdimensions as given

    Description Dimension

    Outside diameter 215mm

    Inner diameter According to pipe outside diameter

    Bolt circle diameter 183mm

    Slots in flange

    6 holes 22mm in diameter equidistantly

    placed on a bolt circle of the above

    diameter, slotted to the flange periphery.

    The slot width to be 22mm

    Flange thickness 20mm

    Bolts and nuts: quantity,

    diameter

    6, each of 20mm in diameter and of

    suitable length

    The flange is designed to accept pipes up to a maximum internaldiameter of 125mm and shall be of steel or other equivalent material

    having a flat face.

    This flange, together with a gasket of oilproof material, shall be

    suitable for a service pressure of 6 bar.

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    Slide 23

    Oil Pollution Prevention - E/R

    The reception facility connection flange(s)

    oil residues and

    oily bilge water

    sewage

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    Slide 24

    Oil Pollution Prevention - E/R

    The oil residue handling system shall have no direct

    over board connection

    The oil residue handling system shall have no connections to the bilge

    water system, except for :

    1. A possible common line leading to a commonreception facility connection flange.

    Requirements to transferring system ;

    2. Connections for draining settled water from sludgetanks to bilge water holding tanks or bilge wells

    Fitted self-closing valves or equivalent arrangement.

    Other than the reception facility connection flange

    provided

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    Slide 25

    Bilge Water Separator

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    Slide 26

    Bilge Water Separator

    Small oil droplets collect at the lower edgeof the profiles and coalesce into largerdroplets. These droplets flow upward andonward into the oil dome, where oil iscollected and drained into the waste oil the

    waste oil tank.

    Coalescing effects in the microfibre bed,Patented microfibre elements consist ofvarious layers of different types ofmicrometre thin fibres of a specialoleophilic material.

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    Slide 27

    Bilge Water Separator

    Reference : www.alfalaval.com

    FLOW DIAGRAM

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    Slide 28

    Oil Pollution Prevention - E/R

    Where the bilge separator pump is arranged for automatic start

    The oil content detecting device must initiate automatic stop of

    overboard discharge when the oil content exceeds 15ppm.

    Requirements to transferring system ;

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    Slide 29

    Bilge System & Oil Pollution Prevention

    References ;

    DNV Rules for Ships Pt.4 Ch.6 Sec.4

    SOLAS 1974 as amended Ch.II-1 Part B Reg. 21

    International Convention on Load Lines 1966

    MARPOL 73/78 as amended Annex I

    IMO resolution MEPC 107 (49)

    IMO resolution MEPC 141 (54)

    MEPC.1/Circ.641 & MEPC.1/Circ.642

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    Slide 30

    Case 6 : Please calculate the required capacity for the oil

    residue/sludge tank(s) given that ;

    Oil Pollution Prevention - E/R

    1. HFO is purified for M/E use.

    2. The vessel will have no restricted service notation.

    3.The vessel is fitted with sludge incinerator.

    4. Daily M/E fuel consumption is 200m.

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    Slide 31