03 grfcs

Session 3GRCs, GRPs and Metal Panel Façades

3.1. Classification3.2. GRC panels

3.2.1. Design, manufacturing andinstallation

3.2.2. Details3.2.3. Case studies

3.3. GRP panels3.4. Metal panels3.5. Blibliography

Based on the original presentations by Prof. Luis Beltrán - [email protected]

Adapted by Prof. Julián GarcíaTranslated by Luis M. Martín EXPO Zaragoza Bridge, Arch. Zaha Hadid, GFRC.

mailto:[email protected]

03. GRCs, GRPs and Metal Panel Façades p.01

3.1. Classification

PrefabricatedFaçades

ConcreteSystems

LightSystems

Loadbearing Concrete Panels

Non Loadbearing Systems

Non Loadbearing Systems

One layerConcrete Panel

SandwichConcrete Panel

One layerConcrete Panel

SandwichConcrete Panel

GFRC/GRC

GRP

Metal Façade Panel

3.2. GFRC – GRC Panels (Glass Fiber Reinforced Concrete)Materials Cement mortar (40 N/mm2) Silica sand, diameter 1.6 mm Alkali

resistant Fiberglass (AR) with 15% zirconium, 3.500 MPaTypes Standard panel, <6.00 m2, 1 cm thick, ribs 10 cm deep, weight 25

Kg/m2Sandwich panel, <10,00 m2 10 cm thick, weight 60 Kg/m2Steel framework panel, "Stud-frame system" <20,00 m2, thickness 12 cm, weight 45 Kg/m2


Standard, Sandwich and Stud Frame panels


3.2.1. Design, manufacturing and installation· Design

Modulation · Manufacturing

Formwork Mortar projectionInsulation (sandwich)Stud frameSuperficial treatmentsStorage

· Installation Assembly and anchorage Joint treatment

Timber moulding for projection. Silicon moulding finishes

(ADITAN)


Design, manufacturing and installation· Manufacturing


GRFS Projection (ADITAN)




Demolding of a silicon finishing. Standard and Stud frams GRCs in storage

Oficinas Danfoss. SS.Reyes. Const Dragados. Arch. Beltrán, Sánchez Matas, García Caballero


Design, manufacturing and installation· Installation

Assembly and anchorageJoint treatment


3.2.2. Details(Check http://files.investis.com/kingspan/storage/kingspanfabrikproductselector60ppapr07.pdf for further details)


Intermediate floor detail(Kingspan)


Foundation detail(Kingspan)


Eaves detail (Kingspan)


Window detail (Kingspan)


3.2.3. Case studies· GRFC façade. PANELCO. Photo: LB.


Case studies· GRFC façade. PANELCO. Photo: LB.


Case studies· GRFC façade. Danfoss building. SS de los Reyes. DRAGADOS. Arch. Beltrán, Sánchez Matas, García Caballero.


Case studies· GRFC façade. Santiago Bernabeu Stadium. PANELCO. Photo: LB.


3.3. GFRP Panels (Glass Fiber Reinforced Polymer)Polyester resin reinforced with glass fiber

Technology used in boat shell construction

First used in building engineering in the reconstruction of the "house of the future" at Disneyland in 1967


3.4. Metal PanelsCase study 01.Aluminium Sandwich Panels. ISOTEC system.


Case study 02.Steel Sandwich Panels. Arcelor Mittal System.


Case study 02.Steel Sandwich Panels. Galaxia Horizontal System.


3.5. Bibliography

Deplazes, A (Ed.) (2009) Constructing Architecture. Materials, processes, structures. Birkhäuser, BaselHerzog, T. et al (2004) Facade Construction Manual. Birkhäuser, BaselKnaack, U.; Klein, T.; Bilow, M.; Auer, T. (2007) Façades. Principles of Construction. Birkhäuser, BaselPoirazis, H. (2004) Double Skin Façades for Office Buildings. Division of Energy and Building Design. Department of Construction and Architecture. Lund Institute of Technology. Lund University.Reichel, A. (2007) Open-Close. Windows, Doors, Filters. Birkhäuser, Basel

Spanish regulations:CTE DB HE, Ahorro de energíaCTE BD SU, Seguridad de utilizaciónCTE DB SI, Seguridad de incendioCTE DB HS, Salubridad

03 grfcs

Documents

metal panel faades3

metal panels3

mpatypes standard panel

stud frams grcs

manufacturing andinstallation3

case studies grfc faade

case studies3

luis beltrn