Timken India LimitedApproach towards Sustainability

Tata Steel – Sustainability ExpoSteelenium Hall, JamshedpurJune 17th 2016

“The man who could devise something that would reduce friction fundamentally, would achieve something of real value to the world.”- Henry Timken

VisionBe the global leader in bearings and

mechanical power transmission, continually improving performance,

reliability and efficiency

MissionWe use our knowledge to make the

world’s industries work better.

As one of the world’s leading friction management & power transmission solution provider Timken is committed towards1. Improving performance & efficiency of our customers2. Contributing towards a cleaner, greener & stronger community3. Always displaying exemplary ethical standards in all of our dealings everyday3. Consistently create and introduce ground breaking technology to increase life of critical machinery and reduce negative impact on the environment

TIMKEN INDIA – APPROACH TOWARDS SUSTAINABILITY

CORPORATE CITIZENSHIP

Tata Memorial Hospital: DEXA Machine

Shankar eye clinic: Medical equipment

Xavier Institute of Tribal Education: post graduation building

Akshayapatra: Kitchen equipment to improve mid-day meal program for schools Karnataka

Timken India Limited has been spending 2% of its average annual profits on CSR.

ENVIRONMENT MANAGEMENT• Plant faced issues with Wooden boxes used for packaging, storage

& transport of raw materials• Plant team came up with concept of Reusable Collapsible Steel

Containers• Has potential of saving close to 300 MT/year of wood and annual

savings of close to USD 53000 annually

Wood Waste generation reduced by 25% from 146 gms to 109 gms per kg of normalized production in 2013.

REPAIR & REFURBISHMENT SERVICES

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OVER 120 YEARS OF SERVICE TO THE ENERGY INDUSTRY

Inspect, Repair & Upgrade Service- Inspect and repair of all type of gears, bearings and accessories- Upgrade to extend life of gearbox with Gearing, Bearing & lubrication system

Enclosed Drives Manufacturing- 3-5 Year Warranty: Applications – Conveyor, Ball Mill, Roller Mill, Classifier & Atomizer, Fan, Pump, Compressor, Cooling Tower, Generator drives and accessories

• Timken is actively involved with Tata Steel Jamshedpur for repair & refurbishment of many gearboxes and bearings in the plant

• This has given Tata Steel savings of close to INR 1.8 Cr and allowed to use old gearboxes without scrapping them and adding to huge industrial waste

TIMKEN QF COUPLINGS• Elimination of grease by using QF

Couplings instead of gear/grid couplings

• Increased uptime by reduction in maintenance times results in increased efficiency

• Easier replacement of components reduces risk of health & safety hazards in the plant

• Has the potential to reduce annual consumption of close to 6000 Kgs of grease significantly reducing carbon footprint

ADDITIONAL SLIDES

CERTIFICATIONS• Timken manufacturing plants in India are certified

for Environment Management System – ISO 14001 & OHSAS 18001

• Jamshedpur Plant expansion plan is aspiring for IGBC certification in September 2016

• System established – to reuse rainwater and improved ground water level from 25 ft. to 8 ft. level in 2015.

WATER HARVESTING

Rain water harvesting pond

under construction

Rain water harvesting pond

with Safety Fence

ATMOSPHERE CONDITIONS IN PLANT• The manufacturing plant maintains the

atmosphere and meets corporate standards.

• MOM levels are well within the Corporate limit PLE of 1Mg/M3, though the ACGIH calls for 5 Mg/M3 TLV-TWA.

• MOM – Mineral Oil Mist (as Total Particulates)• PLE – Permissible Limits of Exposure, prescribed by Factories Act, 1948 in

conjunction with Tamil Nadu Factories Rules, 1950• TLV-TWA – Threshold limit value-Time Weighted Average recommended by

American Conference of Governmental Industrial Hygienists(ACGIH)

EMPLOYEE & LABOR WELFARE MANAGEMENT

• Timken India provides uncapped Medical assistance to associates and dependents

• Associates are covered under PSY Scheme whereby family/nominee of deceased associate will get last salary drawn till the notional age of retirement.

• Scholarship to associates children for education abroad under Timken Scholarship Program

DRIVERS & EMPLOYEES ROAD SAFETY TRAINING

• Timken regularly conducts training for Road Safety for associates and society as well.

Training on “Road Safety” by External Faculty(TSL) for associates

Training on “Road Safety” by Internal Faculty for CV Drivers

SUSTAINABLE SOURCING

• Timken Supplier Code of Conduct:

Sign off from all suppliers Evaluation in Regular

Audits and Risk assessments

All Major Suppliers certified to ISO 14001

• Local Buying and Use of Local sources :

54% Spending with Local Suppliers in and around Jamshedpur

APPROACH TO SUSTAINABILITY: TIMKEN FUEL EFFICIENT BEARINGS• Transportation today is largely dependent on fossil fuels which is a non renewable

energy source.

• Fuel efficient bearings reduce the frictional torque per bearing in the automotive segment which translates to higher efficiency and lower cost of operation by reducing the overall fuel consumption due to frictional torque

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Pinion Bearing Torque TestStandard Design Vs Fuel Efficient Design

150 N-m Pinion Torque @ 60oC

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450 N-m Pinion Torque @ 60oC

APPROACH TO SUSTAINABILITY: ECOTURN SEALS• Railways are a primary mode of transportation and one of the major cause of

friction is between bearings & seals.

• Although Timken’s HDL seals provide low torque in Rail Bearings, ECOTURN seals further reduce the torque increasing the efficiency of the bearings.

Test 1: Standalone without being integrated into the bearing assembly

Test 2: Torque for a Class K – AP-2 Bearing Assembly with Eco Turn seal

and HDL Seal