032-2000v - rustibus · 032-2000vrustibus® 32v electric 220v single phase 220/240v, 50/60hz incl....

032-2000VRUSTIBUS® 32V ELECTRIC

Single Phase 220 V - 240 V - 50/60 Hz

OPERATION MANUAL

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 19 N-5397 BEKKJARVIK NORWAY

The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machines series:

032-2000V

Are produced in accordance to the requirements in and regulations on machineryBest. No. 522, which transpose the community legislation on machinery amended byDirective 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

EN 50144, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, in accordance with regulations 98/37/EC and 89/336/EEC

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ……………………………………………..Title: Director

Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo either on the item or on the label.

If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

HOW TO RECOGNISE GENUINE SPARES!

GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or GENUINE RUSTIBUS PARTS (* fig.2)

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

Machine may vary from picturesGenuine Rustibus® parts only!

* fig.1

* fig.1

* fig.1

* fig.2

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.


WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

Debris from scraping action may be scattered.

Rustibus de-scaling Tool may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling Tool, ensure that all fixing screws, bolts, clamps, fittings, chain drum and locking devices are mounted correctly and securely tensioned. For more information, check the maintenance section of this manual.

Never attempt to de-scale areas when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

Never install, remove or perform any maintenance on the Rustibus® de-scaling Tool when the power supply is connected.

Always keep both hands on handles when operating the Rustibus® de-scaling Tool.

Never use non Ex/Atex certified machines in potentially explosive atmospheres.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.

On vertical sections, work with the Rustibus® de-scaling tool between knee and shoulder height to avoid strain. If used over prolonged periods for vertical work, lifting assistance should be considered to prevent accidents, fatigue etc.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.


CAUTION

PLEASE READ THE WARNINGS BEFORE OPERATION

WARNINGS:

When connecting, changing, or repairing the Rustibus® 32V, the power supply MUST ALWAYS be disconnected.

IMPORTANT:

Do not push down on your machine. This only damages the tool, it does not improve results.

• If the chain link system is damaged, some vibration may occur.

• Ear & face protection should be used for your own safety.

It is recommended to use a safety screen when operating the Rustibus® 32V.

Wear protective gloves and safety shoes.

WORKING SAFELY WITH THIS MACHINE IS POSSIBLE ONLY WHEN THE OPERATING AND SAFETY INFORMATION ARE READ COMPLETELY AND THE INSTRUCTIONS CONTAINED THEREIN ARE STRICTLY FOLLOWED. IN ADDITION, THE GENERAL SAFETY INSTRUCTIONS IN THE ENCLOSED BOOKLET MUST BE FOLLOWED. BEFORE USING FOR THE FIRST TIME, TAKE A LOOK AT THE MACHINE TO UNDERSTAND THE PRACTICAL WORKINGS OF IT.


P

INSTALLATION AND SETUP

RUSTIBUS® 32V ELECTRIC 220VBefore you begin.

Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® 32V. • Check that all components are attached properly and in a proper / safe working order. (Check that there are no loose guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.• Ensure that you have the required power source available. This electric Rustibus® 32V machine can only be connected to an AC Single Phase 220-240V (50/60Hz) outlet! It is also possible to connect the machine to sockets without earth contact as it is designed according to safety class II.• Ensure that you have available necessary length of power lead to use with the machine.• If working outdoors it is recommended that you connect the Rustibus® 32V using power leads intended for use in that area.

Step 3: BEFORE COMMENCING THE OPERATION.• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation of the Rustibus® machine. • Ensure Chain Drum is properly connected to motor• The Chain drum rotates at high RPM, show utmost care when connecting power lead and when operating machine. ALWAYS THINK SAFETY FIRST!• Connect your machine to its power source. • Make sure the power lead is properly connected and safely located for your operation. • Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS MACHINE.• For the best results from your Rustibus® machine you should run the machine forward and backward over the area until the appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.• DO NOT FORCE YOUR MACHINE DOWNWARDS! This does not improve the result, it only damages the machine.• The Rustibus® 32V is equipped with a dead-man switch to ensure operator safety. Note that the ma-chine will not be idle immediately. Allow the machine to come to a stop before putting down.

Step 5: MAINTENANCE OF RUSTIBUS MACHINE.• ALWAYS stop the machine and disconnect it from its power source before carrying out any maintenance on the machine.• To maintain your Rustibus® 32V in a good working order, the machine and motor should be cleaned after use. The ventilation slots of the motor must be kept clear at all times. When the machine is due for storage, please clean and check the machine for damage or wear and tear.


OPERATING THE RUSTIBUS® ANGLE DE-SCALER

The Rustibus®32V is easy to operate and leaves the surface clean to St 3+++(SP11+++).

The RPM of your Rustibus® 32V electric unit is adjustable. But for optimal results and to avoid excessive strain on the motor and/or damage on the chain drum, we recommend you set the speed control on level ‘E’.

The Rustibus® 32V unit uses a Disposable Chain Drum. This Chain Drum is designed for one-time-use only and does not require any spares replacement. Simply use the Chain Drum until it is completely destroyed and then replace it with a new one. This makes the Rustibus® 32V fast and efficient!

In the de-scaling process it is quite normal that chain links are lost. Should this create an unbalance in the rotation, simply remove the chain or rivet on the opposite side of the broken one to restore the balance.


x x

REPLACING THE CHAIN DRUM

To replace the Chain Drum on the machine, open the protective cover by unlocking the locking nut on the side.

To remove the Drum from the shaft, block the gearbox by pressing the button on the gear house. Turn the Chain Drum anticlockwise to remove it from the shaft.

When replacing the Chain Drum or Wire Brush, it is important that it is replaced with the correct side outwards. The longer length of the spindle should be facing the motor.

Always disconnect the power supply before dismantling the Rustibus machine. WARNING When connecting, changing, or repairing the Rustibus angle de-scaler, the power supply must always be disconnected

REPLACING THE CARBON BRUSHES (032-2132)

1) Open the Cover (032-2101) on both sides of the machine. (Both Carbon Brushes are to be replaced at the same time)2) The Carbon Brushes are kept in position with a spring on the Brush Holder (032-2120). Move the spring sideways with a small, flat screwdriver.3) Take the Carbon Brush out of the Brush Holder.4) Disconnect the Carbon Brush from the Electric Field (032-2105) and remove it.5) Take a new Carbon Brush and reconnect it to the Electric Field. 6) Place the new Carbon Brush into the Brush Holder.7) Re-position the spring with a small, flat screwdriver to secure the Carbon Brush. 8) Close both Covers. The machine is now ready for use again.


x

PARTS AND SPARES

WHEN CONNECTING, CHANGING, OR REPAIRING THE RUSTIBUS® 32V, THE POWER SUPPLY MUST ALWAYS BE DISCONNECTED.

RUSTIBUS® 32V ELECTRIC 220V

CONSUMABLES

032-2156: R32 Chain Drum 032-2202: R32 Wire Brush

GENERAL OVERVIEW

032-2000V Rustibus® 32V Electric 220V Single Phase 220/240V, 50/60Hz Incl. Chain Drum (installed on machine)

032-2001 R32 Electro Motor 220V 032-2010V R32 Screen with vacuum incl. cover032-2011 R32 Cover only032-2156 R32 Cover only


032-2001

032-2011

032-2010V

032-2156

MOTOR PARTS - RUSTIBUS® 32V ELECTRIC 220V

PARTS TO RUSTIBUS® 32V032-2004 R32 Connection Cable – 6M032-2005 R32 Protecting Cable Cover032-2006 R32 BOD Grease032-2013 R32 I.D Plate032-2061 R32 Dustcap032-2100 R32 Motor Housing032-2101 R32 Cover (2 pcs)032-2105 R32 Electric Field032-2106 R32 Armature (incl. items 2107/2110/2108/2113 & 2129)032-2107 R32 Fan032-2108 R32 Ball Bearing032-2110 R32 Insulating Disc032-2113 R32 Magnetic Disc032-2116 R32 Air Deflector Ring032-2117 R32 Holding Down Device (2 pcs)032-2120 R32 Brush Holder (2 Pcs)032-2127 R32 Electronic Speed Regulator032-2129 R32 Bearing Sleeve032-2131 R32 Carbon Brush (2 Pcs)032-2133 R32 Handle032-2135 R32 Switch032-2200 R32 Gear Box (incl. items 2201/2207/2208 & 2209)032-2201 R32 Sleeve032-2203 R32 Washer032-2204 R32 Grooved Ball Bearing032-2205 R32 Disc032-2206 R32 Locking Ring032-2207 R32 Locking Bolt032-2208 R32 Pressure Spring032-2209 R32 Push Button032-2210 R32 Seal Ring032-2212 R32 Spindle032-2213 R32 Bearing End Plate032-2215 R32 Gear (Wheel) Incl. Grease032-2216 R32 Disc032-2217 R32 Seal Ring032-2219 R32 Grease Retain Disc032-2220 R32 Bolts Set032-2221 R32 Cable Collar032-2701 R32 Handle


ADDITIONAL FEATURESGenuine Rustibus® parts only! Machine may vary from pictures

RUSTIBUS® 32 MAGNO ROLLER

The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series. They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.

Perfect for use in Ballast tanks!

Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.

Item : 032-6200 R32 Magno RollerWeight: 0,90 kg / 2 lbs

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up to date literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.


CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 19 NO - 5397 Bekkjarvik Norway Tel: + 47 95 96 70 02 E-mail: [email protected]

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium Tel: + 32 3227 2096 Fax: + 32 3227 2097 E-mail: [email protected]

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966 Phone: +65 62 62 52 26 Fax: +65 62 66 69 55 E-mail: [email protected]

HOUSTON TX: Rustibus INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA Tel: + 1 832 203 7170 Fax: + 1 832 203 7171 E-mail: [email protected]

[email protected] w w . r u s t i b u s . c o m


032-2000v - rustibus · 032-2000vrustibus® 32v electric 220v single phase 220/240v, 50/60hz incl....

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