042814 sioux series 4:layout 16 5/20/14 8:41 am page 1 ... · 042814_sioux_series_4:layout 16...

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KNOWLEDGE IS POWER Everything you need to know about pneumatic screwdrivers Sioux Tools are known around the world for quality, durability and performance. Our extensive array of industrial power tools are engineered and built to make jobs easier, safer and more efficient. Sioux tools are designed to stand up to the demanding specifications required by today’s industrial manufacturing, assembly and finishing needs. Sioux offers a wide array of pneumatic screwdrivers. Let’s take a look. #4 in an Education Series PRECISION TOOLS FOR PRECISE PERFORMANCE A HEADS-UP ABOUT SAFETY Any discussion of screwdrivers should begin with an understanding of safety. While these tools have amazing capabilities, certain precautions should be followed without exception. K E E P T H E E Y E S P R O T E C T E D : Y O U R S A N D T H O S E A R O U N D Y O U . Driving screws can cause safety hazards: Screws can break off and become airborne. Similarly, small pieces of material can detach from the work surface and become airborne. These fragments can cause damage, so it is essential that the operator and those in the surrounding area wear proper eye protection at all times. B R O K E N B I T S A N D A D A P T O R S C A N C A U S E I N J U R Y . Proper eye protection must be worn at all times by tool users and bystanders. Use only bits and adaptors that are made for power tools and that are in good condition. Keep hands away from bits and adaptors. M A I N T A I N A S O L I D B O D Y P O S I T I O N A N D S E C U R E F O O T I N G . Pneumatic screwdrivers operate on a high level of power. Sudden and unexpected screwdriver movements can happen and cause injury. The operator needs to maintain control of the screwdriver, which requires a little knowledge of physics and a lot of common sense. The body should be well positioned with secure footing when operating a pneumatic screwdriver. K N O W H O W A N D W H E N T O D I S C O N N E C T S C R E W D R I V E R S . Screwdrivers can start up unexpect- edly when connected to an air supply. Before doing any maintenance, service or adjustments – including changing accessories – be sure to do the following: Turn off air supply to the screwdriver • Activate the trigger to release air pressure • Disconnect the screwdriver from the air supply PNEUMATIC SCREWDRIVERS

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Page 1: 042814 SIOUX SERIES 4:Layout 16 5/20/14 8:41 AM Page 1 ... · 042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2. A pneumatic screwdriver is powered by compressed air. Inside

KNOWLEDGE IS POWEREverything you need to know about pneumatic screwdrivers

Sioux Tools are known around the world forquality, durability and performance. Ourextensive array of industrial power tools areengineered and built to make jobs easier,safer and more efficient. Sioux tools aredesigned to stand up to the demanding

specifications required by today’s industrialmanufacturing, assembly and finishingneeds. Sioux offers a wide array ofpneumatic screwdrivers.

Let’s take a look.

#4 in anEducation Series

SIOUX is a trademark, registered in the United States and other countries, of Snap-on Incorporated.Other marks are marks of their respective holders.© Copyright 2014 Snap-on Incorporated. All rights reserved.

The information contained herein is for informational purposes only and is not intended toprovide instruction or to serve as a training manual. Applications for the tools describedherein may vary. Additional and different steps or procedures may be required to properlycomplete a given task. Always wear safety glasses when operating power tools.

See the full line of SIOUX products:www.siouxtools.com

Form# ZML0162 • Date:05-14

PRECISION TOOLS FOR PRECISE PERFORMANCE

A HEADS-UP ABOUT SAFETYAny discussion of screwdrivers should begin with anunderstanding of safety. While these tools have amazingcapabilities, certain precautions should be followedwithout exception.

KEEP THE EYES PROTECTED: YOURS AND THOSE AROUND YOU.Driving screws can cause safety hazards: Screws can break off and become airborne. Similarly, smallpieces of material can detach from

the work surface and become airborne.These fragments can cause damage, so it

is essential that the operator and those in thesurrounding area wear proper eye protection at all times.

BROKEN BITS AND ADAPTORS CAN CAUSE INJURY.

Proper eye protection must be wornat all times by tool users and

bystanders. Use only bits and adaptors that are made for

power tools and that are in good condition. Keep hands away

from bits and adaptors.

MAINTAIN A SOLID BODY POSITION AND SECURE FOOTING.

Pneumatic screwdrivers operate on a high level of power. Sudden and unexpected screwdriver movements canhappen and cause injury. The operator

needs to maintain control of the screwdriver, which requires a little

knowledge of physics and a lot of commonsense. The body should be well positioned with secure footing when operating a pneumatic screwdriver.

KNOW HOW AND WHEN TO DISCONNECT SCREWDRIVERS.Screwdrivers can start up unexpect-edly when connected to an air supply.Before doing any maintenance, service

or adjustments – including changingaccessories – be sure to do the following:

• Turn off air supply to the screwdriver

• Activate the trigger to release air pressure

• Disconnect the screwdriverfrom the air supply

SIOUX Tools Available From:SIOUX offers innovative, high quality pneumatic tools for a wide array of industrial manufacturing, assembly and finishing applications.

For an in-depth look at other applications, ask your SIOUX salesperson or distributor for our companion brochures.

Snap-on Power Tools, Inc.250 Snap-on DriveMurphy, NC 28906

Customer Service: 866-259-7291 Email: [email protected]

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from aireye protection broken bits / shrapnel secure footing

off switch trigger disconnect from aireye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

PNEUMATIC SCREWDRIVERS

SELECTING THE BEST CLUTCH FOR YOUR APPLICATION

POSITIVE CLUTCHDIRECT DRIVE

TORQUE CONTROLADJUSTABLE CLUTCH

Application: Assembling cabinetryApplication: Driving long wood screws

Application: Securing an electronic board to blindholes in a plastic frame Application: Joining layers of sheet metal

042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 1

Page 2: 042814 SIOUX SERIES 4:Layout 16 5/20/14 8:41 AM Page 1 ... · 042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2. A pneumatic screwdriver is powered by compressed air. Inside

A pneumatic screwdriver is powered by compressed air. Inside the screwdriver, the compressed air is directed over thevanes of the screwdriver motor, rotating the motor and providing the energy needed to power the screwdriver when inuse. A gear reduction system adjusts this output to an appropriate RPM range and torque level for the application.

This power is then managed by a clutch. There are 4 basic types of pneumatic screwdriver clutches: direct drive, positive, adjustable and torque control. Selection of the appropriate clutch depends on the application and is coveredin more detail in this guide.

The spindle holds the screwdriver bit or other accessories for driving a variety of fasteners. How do you know whichtype of screwdriver to use? The application determines the appropriate screwdriver selection. Key factors include the type of surface material and the sizes and types of fasteners being driven. Look for screwdriver specs when making a selection, including motor output torque, free-speed RPM, and clutch type.

SERVICEABILITYHOW PNEUMATIC SCREWDRIVERS WORK – THE BASICS

ANATOMY OF A SCREWDRIVER

THROTTLE VALVE

MOTOR

CLUTCH

GEARING

TRIGGER

COMFORTGRIP

QUICKCHANGECHUCK

CLUTCH HOUSING

BASIC TYPES OF PNEUMATIC SCREWDRIVER CLUTCHES

Sioux Tools Makes It Easy – Serviceability is a key factor in managing operating costs for production tools, and alsoin maintaining optimal performance. Sioux Tools engineers its screwdrivers with serviceability and total cost of ownership in mind. See the following illustration below for a few detailed examples:

SELECTING THE BEST SCREWDRIVER FOR THE JOB

Tipper valve and valve seat are easily accessible.

Drop-in motors can be easily replaced.

Rotor pinion is case hardened to resist wear.

Grease zerk allows convenient lubricationwithout disassembly.

Ring gear is integrated with motor retainer. Machined-in design makes assembly and disassembly easy.

Planetary gear pins are slip-fit designedfor easy assembly and disassembly.

Front endplate bearing is slip-fit designedfor easy access to the motor without disturbing rotor spacing.

GETTING A HANDLE ON SCREWDRIVER MAINTENANCEThe parts above need regular inspection, cleaning and lubrication. Contact your Sioux representative for specific details.

Sioux offers innovative, high quality pneumatic tools for a wide array of industrial manufacturing, assembly and finishingapplications. Please contact your distributor to discuss your specific needs.

For an in-depth look at other applications, ask your Sioux salesperson or distributor for Sioux companion brochures.

Direct Drive: • Simple and low maintenance clutch design • Low cost• Power is transferred directly from the motor to the spindle • Operator input is critical in preventing over-torquing

Positive Clutch:• Clutch is engaged only when the operator pushes

the tool toward the work surface • Clutch will disengage when motor’s maximum torque is reached or when operator stops pushing

Adjustable Clutch:• Torque is set by increasing / decreasing tension on the tool's spring-loaded clutch • Clutch will disengage and an audible sound will be heard when torque setting is reached

Torque Control:• Most accurate torque configuration • Two-cam clutch configuration stops the air supply to the motor when torque setting is reached • Torque is set by adjusting the tool’s spring-loaded clutch

It is critical to select the ideal pneumatic screwdriver for the application. Several factors may come into play:

• What is being assembled? • What material is involved? • What type of screw or nut is being driven? • What screw size? • What torque and what tolerance? • Will the material pull up when driving screws? • What is the production rate? • Are there accessibility issues?• What handle style is needed? • Does the tool need to be reversible? • What drive type is needed?

Based on the answers to the questions above, one or morescrewdriver types will emerge as optimal candidates. Typically, selecting a screwdriver with the right power andRPM for a given job is fairly straightforward. Choosing the

appropriate clutch is the more critical andchallenging task. See the next page and let’s focus on how to select the best clutch for your application.

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The use of many interchangeable parts reduces stocking requirements for spare partsand cribs.

042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2

Page 3: 042814 SIOUX SERIES 4:Layout 16 5/20/14 8:41 AM Page 1 ... · 042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2. A pneumatic screwdriver is powered by compressed air. Inside

A pneumatic screwdriver is powered by compressed air. Inside the screwdriver, the compressed air is directed over thevanes of the screwdriver motor, rotating the motor and providing the energy needed to power the screwdriver when inuse. A gear reduction system adjusts this output to an appropriate RPM range and torque level for the application.

This power is then managed by a clutch. There are 4 basic types of pneumatic screwdriver clutches: direct drive, positive, adjustable and torque control. Selection of the appropriate clutch depends on the application and is coveredin more detail in this guide.

The spindle holds the screwdriver bit or other accessories for driving a variety of fasteners. How do you know whichtype of screwdriver to use? The application determines the appropriate screwdriver selection. Key factors include the type of surface material and the sizes and types of fasteners being driven. Look for screwdriver specs when making a selection, including motor output torque, free-speed RPM, and clutch type.

SERVICEABILITYHOW PNEUMATIC SCREWDRIVERS WORK – THE BASICS

ANATOMY OF A SCREWDRIVER

THROTTLE VALVE

MOTOR

CLUTCH

GEARING

TRIGGER

COMFORTGRIP

QUICKCHANGECHUCK

CLUTCH HOUSING

BASIC TYPES OF PNEUMATIC SCREWDRIVER CLUTCHES

Sioux Tools Makes It Easy – Serviceability is a key factor in managing operating costs for production tools, and alsoin maintaining optimal performance. Sioux Tools engineers its screwdrivers with serviceability and total cost of ownership in mind. See the following illustration below for a few detailed examples:

SELECTING THE BEST SCREWDRIVER FOR THE JOB

Tipper valve and valve seat are easily accessible.

Drop-in motors can be easily replaced.

Rotor pinion is case hardened to resist wear.

Grease zerk allows convenient lubricationwithout disassembly.

Ring gear is integrated with motor retainer. Machined-in design makes assembly and disassembly easy.

Planetary gear pins are slip-fit designedfor easy assembly and disassembly.

Front endplate bearing is slip-fit designedfor easy access to the motor without disturbing rotor spacing.

GETTING A HANDLE ON SCREWDRIVER MAINTENANCEThe parts above need regular inspection, cleaning and lubrication. Contact your Sioux representative for specific details.

Sioux offers innovative, high quality pneumatic tools for a wide array of industrial manufacturing, assembly and finishingapplications. Please contact your distributor to discuss your specific needs.

For an in-depth look at other applications, ask your Sioux salesperson or distributor for Sioux companion brochures.

Direct Drive: • Simple and low maintenance clutch design • Low cost• Power is transferred directly from the motor to the spindle • Operator input is critical in preventing over-torquing

Positive Clutch:• Clutch is engaged only when the operator pushes

the tool toward the work surface • Clutch will disengage when motor’s maximum torque is reached or when operator stops pushing

Adjustable Clutch:• Torque is set by increasing / decreasing tension on the tool's spring-loaded clutch • Clutch will disengage and an audible sound will be heard when torque setting is reached

Torque Control:• Most accurate torque configuration • Two-cam clutch configuration stops the air supply to the motor when torque setting is reached • Torque is set by adjusting the tool’s spring-loaded clutch

It is critical to select the ideal pneumatic screwdriver for the application. Several factors may come into play:

• What is being assembled? • What material is involved? • What type of screw or nut is being driven? • What screw size? • What torque and what tolerance? • Will the material pull up when driving screws? • What is the production rate? • Are there accessibility issues?• What handle style is needed? • Does the tool need to be reversible? • What drive type is needed?

Based on the answers to the questions above, one or morescrewdriver types will emerge as optimal candidates. Typically, selecting a screwdriver with the right power andRPM for a given job is fairly straightforward. Choosing the

appropriate clutch is the more critical andchallenging task. See the next page and let’s focus on how to select the best clutch for your application.

�1

�2�3

�4

�5

�6

�7

�1 �2

�3 �4

�5 �6

�7

�1

�2

�3

�4

�1

�2

�3

�4

The use of many interchangeable parts reduces stocking requirements for spare partsand cribs.

042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2

Page 4: 042814 SIOUX SERIES 4:Layout 16 5/20/14 8:41 AM Page 1 ... · 042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 2. A pneumatic screwdriver is powered by compressed air. Inside

KNOWLEDGE IS POWEREverything you need to know about pneumatic screwdrivers

Sioux Tools are known around the world forquality, durability and performance. Ourextensive array of industrial power tools areengineered and built to make jobs easier,safer and more efficient. Sioux tools aredesigned to stand up to the demanding

specifications required by today’s industrialmanufacturing, assembly and finishingneeds. Sioux offers a wide array ofpneumatic screwdrivers.

Let’s take a look.

#4 in anEducation Series

SIOUX is a trademark, registered in the United States and other countries, of Snap-on Incorporated.Other marks are marks of their respective holders.© Copyright 2014 Snap-on Incorporated. All rights reserved.

The information contained herein is for informational purposes only and is not intended toprovide instruction or to serve as a training manual. Applications for the tools describedherein may vary. Additional and different steps or procedures may be required to properlycomplete a given task. Always wear safety glasses when operating power tools.

See the full line of SIOUX products:www.siouxtools.com

Form# ZML0162 • Date:05-14

PRECISION TOOLS FOR PRECISE PERFORMANCE

A HEADS-UP ABOUT SAFETYAny discussion of screwdrivers should begin with anunderstanding of safety. While these tools have amazingcapabilities, certain precautions should be followedwithout exception.

KEEP THE EYES PROTECTED: YOURS AND THOSE AROUND YOU.Driving screws can cause safety hazards: Screws can break off and become airborne. Similarly, smallpieces of material can detach from

the work surface and become airborne.These fragments can cause damage, so it

is essential that the operator and those in thesurrounding area wear proper eye protection at all times.

BROKEN BITS AND ADAPTORS CAN CAUSE INJURY.

Proper eye protection must be wornat all times by tool users and

bystanders. Use only bits and adaptors that are made for

power tools and that are in good condition. Keep hands away

from bits and adaptors.

MAINTAIN A SOLID BODY POSITION AND SECURE FOOTING.

Pneumatic screwdrivers operate on a high level of power. Sudden and unexpected screwdriver movements canhappen and cause injury. The operator

needs to maintain control of the screwdriver, which requires a little

knowledge of physics and a lot of commonsense. The body should be well positioned with secure footing when operating a pneumatic screwdriver.

KNOW HOW AND WHEN TO DISCONNECT SCREWDRIVERS.Screwdrivers can start up unexpect-edly when connected to an air supply.Before doing any maintenance, service

or adjustments – including changingaccessories – be sure to do the following:

• Turn off air supply to the screwdriver

• Activate the trigger to release air pressure

• Disconnect the screwdriverfrom the air supply

SIOUX Tools Available From:SIOUX offers innovative, high quality pneumatic tools for a wide array of industrial manufacturing, assembly and finishing applications.

For an in-depth look at other applications, ask your SIOUX salesperson or distributor for our companion brochures.

Snap-on Power Tools, Inc.250 Snap-on DriveMurphy, NC 28906

Customer Service: 866-259-7291 Email: [email protected]

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

eye protection broken bits / shrapnel secure footing

off switch trigger disconnect from aireye protection broken bits / shrapnel secure footing

off switch trigger disconnect from aireye protection broken bits / shrapnel secure footing

off switch trigger disconnect from air

PNEUMATIC SCREWDRIVERS

SELECTING THE BEST CLUTCH FOR YOUR APPLICATION

POSITIVE CLUTCHDIRECT DRIVE

TORQUE CONTROLADJUSTABLE CLUTCH

Application: Assembling cabinetryApplication: Driving long wood screws

Application: Securing an electronic board to blindholes in a plastic frame Application: Joining layers of sheet metal

042814_SIOUX_SERIES_4:Layout 16 5/20/14 8:41 AM Page 1