06 frame surf analy pat301

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    PAT301, Workshop 6, December 2005

    Copyright 2005 MSC.Software Corporation

    WORKSHOP 6

    FRAME SURFACE MODEL ANALYSIS

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    z Workshop Objectives

    z Create a finite element model (meshes; connect adjacentelements; apply dead loads, operating loads, and gravity loads;constrain nodes) for a intermediately difficult frame systemusing MSC.Patran

    z Perform an analysis of the model, and postprocess the resultsfrom the analysis. The results that are looked at are 1)deformation, 2) von Mises stress fringe, and 3) marker tensorusing two different coordinate system transformations.

    z Problem Descriptionz Compare stress for different transformations

    z Frame material: Aluminum with E = 10 x 106 psi, = 0.3, anddensity = 2.61 x 10-4 lbf*sec2/in4

    z Software Version

    z MSC.Patran 2005r2

    z MSC.Nastran 2005r2b

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    z Key Concepts and Steps:

    z Database: create a new database with Analysis Code = MSC.Nastran and

    Analysis Type = Structural

    z Geometry: open MSC.Patran database to access the surface geometry

    z Elements: mesh the surfaces with the Paver mesher, connect theadjacent elements, and determine the aspect ratio of the elements

    z Loads/BCs: constrain the four corners of the frame, and apply Total loadand gravity loading to the model

    z

    Materials: specify an isotropic material for Aluminumz Properties: create a 2D plate/shell property

    z Analysis: Solution Type = Nastran Linear Static, Solution Sequence =101, Method = Full Run

    z Analysis: access analysis results by attaching the XDB file to database

    z Results: plot deformation, von Mises stress, and marker tensor results.Use two different coordinate system transformations for the marker tensorresults.

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    Step 1. Open Database surf_create_part2.db

    a. File / Open.

    b. File name:surf_create_part2.

    c. Click OK.

    a

    b

    c

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    Step 2. Create Group for 2D Paver Meshes

    a. Group / Create.

    b. New Group Name:

    fem_surfaces.

    c. Check Make Current.

    d. Apply.

    e. Cancel.

    a

    bc

    d e

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    Step 3. Create Paver Mesh for All Surfaces

    a. Elements: Create / Mesh /Surface.

    b. Elem Shape: Quad.

    c. Mesher: Paver.

    d. Topology: Quad4.

    e. Click underSurface Listand

    select all surfaces in thefigure, Surface 1:182.

    f. Global Edge Length: 1.0.

    g. Apply.

    a

    bc

    d

    e

    f

    g

    e

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    Step 3. Create Paver Mesh for All Surfaces (Cont.)

    These are the Paver meshes, onefor each of the 182 surfaces.

    S

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    Step 5. Equivalence Nodes

    a. Elements: Equivalence / All /Tolerance Cube.

    b. Equivalencing Tolerance:

    0.005.

    c. Apply.

    a

    b

    c

    St 6 Sh El t F Ed

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    Step 6. Show Element Free Edges

    a. Elements: Verify / Element /Boundaries.

    b. Display Type: Free Edges.

    c. Apply.

    a

    b

    c

    St 9 V if El t

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    Step 9. Verify Elements

    a. Elements: Verify / Quad /

    Aspect.

    b. Aspect Ratio: 5.

    c. Apply.

    a

    b

    c

    Step 10 Post Gro p all s rfaces

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    Step 10. Post Group all_surfaces

    a. Group / Post.

    b. UnderSelect Groups to

    Postselect all_surfaces.

    c. Apply.

    d. Cancel.

    a

    b

    c d

    Step 11 Create Dead Load from Engine

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    Step 11. Create Dead Load from Engine

    a. Change view to Smoothshaded.

    b. Zoom into the area as

    shown in the figure.

    a

    b

    b

    Step 11 Create Dead Load from Engine (Cont )

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    Step 11. Create Dead Load from Engine (Cont.)

    a. Loads/BCs: Create/Force/Nodal.

    b. Select on New Set Name

    and enterdead_load.

    c. Input Data.

    d. Enter forSurf

    Load .e. OK.

    f. Select Application Region.

    g. Geometry Filter: Geometry.

    h. Select on Select Geometry

    Entities.

    a

    b

    d

    ef

    g

    h

    c

    Step 11 Create Dead Load from Engine (Cont )

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    a. Select points as shown inthe figure.

    b. Add.

    c. OK.

    d. Apply.

    Step 11. Create Dead Load from Engine (Cont.)

    a

    b

    c

    a

    a

    Step 11 Create Dead Load from Engine (Cont )

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    a. Change to the model regionshown in the figure.

    Step 11. Create Dead Load from Engine (Cont.)

    a

    Step 11 Create Dead Load from Engine (Cont )

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    Step 11. Create Dead Load from Engine (Cont.)

    a. Select on New Set Nameand enterdead_load_2.

    b. Input Data.

    c. Enter forSurf

    Load .

    d. OK.

    e. Select Application Region.

    f. Geometry Filter: Geometry.

    g. Select on Select Geometry

    Entities.

    a

    b

    c

    de

    f

    g

    Step 11. Create Dead Load from Engine (Cont.)

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    Step 11. Create Dead Load from Engine (Cont.)

    a. Select points asshown in the figure.

    b. Add.

    c. OK.

    d. Apply.

    ab

    c

    a

    a

    Step 11. Create Dead Load from Engine (Cont.)

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    Step 11. Create Dead Load from Engine (Cont.)

    a. The figure should look like the following.

    b. Zoom out.

    a

    b

    Step 12. Create Operating Engine Static Load

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    p p g g

    a. Select on New Set Nameand enterop_static_load.

    b. Input Data.

    c. Enter forSurf

    Load .

    d. OK.

    e. Select Application Region.f. Geometry Filter: Geometry.

    g. Select on Select Geometry

    Entities.

    b

    c

    d

    f

    g

    e a

    Step 12. Create Operating Engine Static Load (Cont.)

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    a. Select points as

    shown in the figure.

    b. Add.

    c. OK.

    d. Apply.

    p p g g ( )

    b

    c

    a

    a

    a

    Step 12. Create Operating Engine Static Load (Cont.)

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    a. The figure should look like

    the following.

    p p g g ( )

    Although the force directions mayappear vertical, they are in fact off

    angled. Different views can be

    used to observe this.

    Step 13. Create Gravity Load on Frame

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    a. Loads/BCs: Create/InertialLoad/Element Uniform

    b. Entergravity forNew Set

    Name.

    c. Input Data.

    d. In Trans Accel

    enter.e. OK.

    f. Apply.

    a

    bc

    d

    e

    Step 14. Create Constraints for the Frame Support

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    Constrain at the corners of the

    frame.a. Loads/BCs: Create/

    Displacement/Nodal.

    b. Select on New Set Name:

    and enterfix_base.

    c. Select Input Data.

    d. Enter forTranslations .

    e. OK.

    f. Click on Select Application

    Region.

    g. Select Geometry for

    Geometry Filter.

    a

    b

    d

    e

    g

    c

    f

    Step 14. Create Constraints for the Frame Support (Cont.)

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    a. Click underSelect

    Geometry Entities.b. Pick the Points

    icon.

    c. Change to

    wireframe.

    d. Select the four

    points as shown.e. Add.

    f. OK.

    g. Apply.

    f

    c

    e

    ba

    d

    d

    Step 14. Create Constraints for the Frame Support (Cont.)

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    a. Select on Iso 1 View

    from the tool bar.b. Display /

    Load/BC/Elem.Props.

    c. Unselect Show

    LBC/El.Prop. Values.

    d. Apply.

    e. Cancel.

    f. The figure should looklike the following.

    a

    c

    d e

    f

    b

    Step 15. Defining Material

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    Set aluminum as the material of theframe.

    a. Materials: Create / Isotropic /

    Manual Input.

    b. Select on Material Name

    and enteraluminum.

    c. Select Input Properties.d. Enter:

    Elastic Modulus: 10e6.

    Poisson Ratio: 0.3.

    Density: 2.61e-4.

    e. OK.

    f. Apply.

    a

    b

    c

    d

    e

    Step 16. Defining Properties for Frame Structure

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    a. Properties: Create / 2D /Shell.

    b. Select Property Set

    Name and enteral-

    frame_flange.

    c. Select Input Properties.

    d. Click on Mat Prop Nameselect aluminum from

    Select Material.

    e. Thickness: 0.75.

    f. OK.

    a

    b

    c

    d

    e

    f

    d

    Step 16. Defining Properties for Frame Structure (Cont.)

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    a. Change view to Front View.b. Click on

    Preferences/Picking.

    c. Change to enclose entire

    entity.

    d. Click on Select Members.

    e. Select top and bottomflanges as shown in the

    figure.

    f. Add.

    g. Apply.

    b

    Select flange surfacese

    d

    g

    a

    f

    Step 16. Defining Properties for Frame Structure (Cont.)

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    a. Preferences / Picking.b. Rectangle/Polygon Picking:

    Enclose any portion of

    entity.

    c. Close.

    d. Select Property Set Name

    and enteral_frame_web.e. Select Input Properties.

    f. Click Mat Prop Name icon

    and choose aluminum from

    Select Material.

    g. Thickness: 0.5.

    h. OK.

    a

    f

    d

    e

    f

    g

    h

    Step 16. Defining Properties for Frame Structure (Cont.)

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    a. Click on Select Members.b. Select the web

    surfaces(between flanges;

    trimmed surfaces with holes)

    of the frame as shown in the

    figure.

    c. Add.d. Apply.

    a

    c

    d

    Select web surfacesb

    Flange

    surface

    Step 17. Check Assignment of Loads and BCs to Load Case

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    a

    b

    a. Load Cases: Modify.b. Select Default in Select

    Load Case to Modify.

    c. Check that all Loads and

    BCs are selected.

    d. Cancel.

    d

    c

    Step 18. Post Group fem_surfaces

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    a. Group / Post.

    b. UnderSelect Groups to Post

    select fem_surfaces.

    c. Apply.

    d. Cancel.

    a

    Step 19. Analysis

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    Run the analysis of the entiremodel.

    a. Analysis: Analyze / Entire

    Model / Full Run.

    b. Select Solution Type.

    c. Choose LINEAR STATIC for

    Solution Type.d. OK.

    e. Apply.

    a

    b

    c

    de

    Step 20. Access Results Under Analysis

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    Attach the .xdb file in order toaccess the results.

    a. Analysis: Access Results/

    Attach XDB/Result Entities.

    b. Click on Select Results

    File.

    c. Select and attach the filesurf_create_part2.xdb.

    d. OK.

    e. Apply.

    a

    c

    d

    b

    e

    Step 21. Deformation Results

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    Create a deformed shape plot .

    a. Results: Create /

    Deformation.

    b. Select A1:Static Subcase

    underSelect Result Case(s).

    c. Select Displacements,

    Translational underSelectDeformation Result.

    d. Select Display Attributes.

    e. Click on Model Scale and

    set the scale to 0.01.

    f. Unselect Show

    Undeformed.g. Apply.

    a

    b

    c

    d

    e

    g

    f

    Step 21. Deformation Results (Cont.)

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    Display shows thedeformed shape of the

    structure.

    Step 21. Deformation Results (Cont.)

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    a. Render Style: Shaded.

    b. Apply.

    a

    b

    Step 22. Stress Fringe Results

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    a. Create / Fringe.

    b. Select Stress Tensorunder

    Select Fringe Result.

    c. Select Position((NON-

    LAYERED)).

    d. Choose At Z1.

    e. Close.f. Quantity: von Mises.

    g. Apply.

    a

    b

    c

    d

    e

    f

    g

    Step 22. Stress Fringe Results (Cont.)

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    a. The figure should look like

    the following.

    Step 23. Stress Marker Results

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    a. Reset graphics.

    b. Create / Marker / Tensor.

    c. Select Stress Tensorunder

    Select Fringe Result.

    d. Select Position((NON-

    LAYERED)).

    e. Choose At Z1.

    f. Close.

    g. Check only XX andYY.

    h. Display Attributes.

    i. Uncheck Show Max/Min

    Label.

    j. Uncheck Show Tensor

    Label.k. Plot Options.

    l. Coordinate Transformation:

    As Is.

    m. Apply.

    b

    c

    d

    e

    f

    g

    h

    ij

    k

    m

    a

    Step 23. Stress Marker Results (Cont.)

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    a. Zoom in to the figure shown.

    b. The markers are for XX and

    YY components of stress

    using the coordinate

    transformation As Is (no

    transformation).

    Step 23. Stress Marker Results (Cont.)

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    a. Reset graphics.

    b. Plot Options.

    c. Coordinate Transformation:

    Global.

    d. Apply.

    a

    b

    c

    d

    Step 23. Stress Marker Results (Cont.)

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    a. The figure should look like

    the following.

    b. The only difference between

    this plot and the previous

    one is that the coordinate

    transformation Global was

    used to create this plot. This

    means the stresscomponents are displayed in

    the MSC.Patran global

    coordinate system.

    c. File / Close.

    This ends this exercise.