07 - linepipe fabrication.pdf
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Shawn Kenny, Ph.D., P.Eng.Assistant ProfessorFaculty of Engineering and Applied ScienceMemorial University of [email protected]
ENGI 8673 Subsea Pipeline Engineering
Lecture 07: Linepipe Fabrication
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2 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Lecture 06 Objective
To provide an overview of fabrication methods for linepipe
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3 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Linepipe Fabrication ConsiderationsLevel of Vendor Integration
Steel mill (making) versus linepipe fabricatorSource material (plate, coil)Pricing contracts
Multiple Sourcing Material QualificationMechanical property specification probably metWelding procedures may require assessment
Ref: JFE (2007)
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4 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Steel Making Process
Basic Oxygen ProcessRef: Palmer and King (2004)
Ref: JFE (2007)
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5 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Steel Making Process (cont.)
Continuous Slab Casting
Ref: Palmer and King (2004) Ref: JFE (2007)
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6 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Linepipe Fabrication MethodsConventional Steel (C-Mn)
Seamless (SMLS)Longitudinal weld
• High Frequency Welded (HFW)• Submerged Arc-Welded (SAWL, DSAWL)
Spiral or helical weld (SAWH)Corrosion Resistant Alloy (CRA)
SMLS & SAWLElectron Beam Welded (EBW) and Laser Beam Welded (LBW)Multiple Welding Processes (MWP)
FlexibleComposite
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7 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Linepipe Fabrication (C-Mn) Ref: DNV (2007)
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8 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Linepipe Fabrication Inspection (C-Mn)Ref: DNV (2007)
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9 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Seamless LinepipeUse
General offshore due to field joint weldingDimensional Range
Nominal diameter (1″–16″)• 24″
(maximum diameter with cost penalty)Nominal WT (0.075″–2″)
CharacteristicsDimensional tolerance
• Wall thickness (+15%, -12.5%)• Ovality and taper angle• Cost premium for tighter control
Coatings• Surface stress concentration• Steel slivers on grit blasting
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10 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Ref: JFE (2007)Seamless Linepipe (cont.)
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11 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – HFWUse
LF ERW poor performance (stitching)Water injection and non-critical offshore service
Dimensional RangeNominal diameter (1″–26″)Nominal WT (0.05″–1″)
CharacteristicsDimensional tolerance
• Reduced cost to seamless• Tight dimensional tolerance (e.g. ±5% WT) ⇒ reduced total cost
No welding consumable• Electrical resistance and molten steel
Ref: JFE (2007)
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12 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – HFW (cont.) Ref: JFE (2007)
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13 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – UOEUse
Larger diameter, higher pressureDimensional Range
Nominal diameter (18″–64″)Nominal WT (0.2″–2″)
CharacteristicsCompetitive with seamless
• 14” to 24” rangeDimensional tolerance
• Wall thickness (+12%, -10% ⇒ ±5%)• Ovality (+1% ⇒ ±0.5%)
Inclusions, defects at plate center• Smaller diameter pipe• Split plates used to form linepipe
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14 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – UOE (cont.)
Ref: JFE (2007)
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15 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – UOE (cont.)
Ref: Herynk et al. (2007)
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16 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – SpiralUse
Large diameterTanker loading lines (low pressure service)Carrier pipe for bundled lines
Dimensional RangeNominal diameter (16″–100″)Nominal WT (0.15″–1.2″)
CharacteristicsCheaper than UOE
• Similar WT and D toleranceWeld seam potential weakness
• Corrosion• Inspection tool blind spots or skipping
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17 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Longitudinal Weld – Spiral (cont.)
Ref: JFE (2007)
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18 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Flexible LinepipeRef: CombinedOps (2005)
Ref: Technip (2007)
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19 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Specification Linepipe ParametersKey Rule
Tolerance suits purpose (cost implication)Wall Thickness
Fabrication, service level, cost factorsOperating conditions, corrosion, criticalityInstallation requirements
Joint LengthWelding and installation requirements
StraightnessWelding proceduresInstallation water depth
Linepipe BendsMinimum bend radius (5D to 1D) for pigging tools
Internal CleaningMillscale (oxide) for gas lines
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20 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
Reading List1. Section 7 – DNV (2007). Submarine Pipeline Systems. Offshore Standard, DNV
OS-F101, October 2007, 240p.2. Herynk, M.D., Kyriakides, S., Onoufriou, , A., and Yun, H.D. (2007). Effects of the
UOE/UOC Pipe Manufacturing Processes on Pipe Collapse Pressure. International Journal of Mechanical Sciences, 49, pp.533–553. [2007_Herynk_etal_UOE_UOC.pdf]
3. JFE (2007). JFE Line Pipe. 64p. [2007_JFE_Linepipe.pdf]
4. Technip (2007). Flexible Pipe. 12p. [2007_Technip_Flexible_Pipe.pdf]
5. Tenaris (2005). High Specification Pipeline Products for Shallow, Deep and Ultra- Deepwater. 12p. [2005_Tenaris_High_Specification_Pipeline_Products.pdf]
6. Tenaris (2007). Bends. http://www.tenaris.com/en/ProductsServices/Pipeline/pro_ser_bends.asp [2007_Tenaris_Induction_Bends.pdf]
7. Tenaris (2007). Coating Services. http://www.tenaris.com/en/ProductsServices/Pipeline/pro_ser_coating.asp [2007_Tenaris_Coating_Services.pdf]
8. Tenaris (2007). Coiled Tubes and Seamless Line Pipe with One Supplier, March 2007, 8p. [2007_Tenaris_Coiled_Seamless_Linepipe.pdf]
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21 ENGI 8673 Subsea Pipeline Engineering – Lecture 07© 2008 S. Kenny, Ph.D., P.Eng.
ReferencesCombinedOps (2005). http://www.combinedops.comDNV (2007). Submarine Pipeline Systems. Offshore Standard, DNV OS-F101, October 2007, 240p.Herynk, M.D., Kyriakides, S., Onoufriou, , A., and Yun, H.D. (2007). Effects of the UOE/UOC Pipe Manufacturing Processes on Pipe Collapse Pressure. International Journal of Mechanical Sciences,49, pp.533–553.JFE (2007). http://www.jfe-steel.co.jp/en/products/pipes/octg/location/index.htmlSubsea Pipeline Engineering (2004). A.C. Palmer and R.A. King, ISBN 159370013XTechnip (2007). http://www.technip.com/english/experience/e_offields.htmlTenaris (2007). http://www.tenaris.com/en