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  • 7/28/2019 08 A08 MHI MUMSS IndonesiaFSReportingMeeting

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    0Mitsubishi Heavy Industries, Ltd. owns all intellectual property rights concerning these materials.

    Feb 22, 2013

    Meeting on JCM FS 2012 in Indonesia

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    1Mitsubishi Heavy Industries, Ltd. owns all intellectual property rights concerning these materials.

    Project Objectives

    1. ESDM and MHI agreed to promote this project as theStrategic National Flagship Project . SNG(Substitute Natural Gas)is synthesized from Low

    Rank Coal(LRC) Additional source for Indonesian Natural Gas network CO

    2, byproduct of this project, is injected into existing

    oil fields and utilized for EOR(Enhanced Oil Recovery)and CCS(Carbon Capture Storage).

    2. This project is an ideal model for studying the JointCrediting Mechanism(JCM) .

    1. Outline of Sumatera SNG Project

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    Low RankCoal

    SNG

    CO

    SNG Plant

    EOR/CCS

    To existingpipeline

    4.55 Mton/yr

    11.4M ton/yr

    150MMSCFD

    Note : Coal consumption and production rate of each product shall be confirmed inFeasibility Study

    SGCSGC

    Coal Gasifier(Oxygen Blown)

    Gas Purification

    Pre-Drying

    SNGCompression

    MHI provides SNG plant as an equipment manufacturer and EPC contractor.

    CO2

    Synthesis

    Gas

    CO2 Compression

    Project Outline (1/2)

    SNGSynthesis

    Coal Supplier

    SNG Offtaker

    1. Outline of Sumatera SNG Project

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    SNG Plant

    JAKARTA

    CO2OilCO2

    EOR Concept

    SNG Plant

    Low Rank Coal Mine

    Oil Plant

    CO2 Injection

    Singapore

    JAKARTA

    NG

    Pipeline

    South Sumatera is promising plant location. SNG plant is constructed beside a Low Rank Coal mine. SNG product is transported to West Java through

    existing pipeline. Byproduct CO 2 is injected into existing oil fields for EOR and CCS.

    Project Outline (2/2)1. Outline of Sumatera SNG Project

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    Future Project Development Time-Line

    July 2011 -Feb 2012 Feasibility Study (done)July 2012 -Feb. 2013 Follow-up Feasibility Study

    April 2013-Sep 2014 Feed Study April 2014-Sep 2014 Finance Arrangement, etc.Oct. 2014- Sept. 2018 EPC ImplementationSept. 2018 Commercial Operation

    2010 2011 2012 2013 2014 2015 2016 2017 2018

    Milestone

    DevelopmentTime-Line

    Start of FS

    Start of Feed

    CommercialOperation

    Pre-Study FS

    LNTP EPC Phase

    Start of EPC

    Follow-upFS

    1. Outline of Sumatera SNG Project

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    Outline of Feasibility Study 2011

    Design of coal gasification and SNG synthesis processwith Low Rank Coal

    Estimation of Plant Capital and Operating Cost Oxygen-blown gasification test with Indonesian Low

    Rank Coal at the Gasification Pilot Plant in Nagasaki

    Japan Study on EOR and CCS opportunity of CO 2 , byproduct of

    SNG Plant Study on application to the Joint Crediting Mechanism

    (JCM)

    Study of business model for the Project

    2. Feasibility Study 2011

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    Gasifier

    Control Room

    Coal Feeder

    Oxygen-blown Gasification test using Indonesian Low Rank Coal wasconducted at 50ton per day class Pilot Plant in MHI s Nagasaki R&D center.

    Test results, such as main syngas components and gasification efficiency, willbe reflected to the design of Commercial class gasifier.

    Appearance of 50 t/d class Coal Gasification Pilot Plant

    Coal Gasification Pilot Plant Test2. Feasibility Study 2011

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    Slag

    SlagWater Bathe

    Slag holecamera

    Gasifier Vessel

    Combustor

    Water bathe

    camera

    water bathe camera

    slag hole camera

    Slag is discharged very stably.No unburned carbon falls down from slag hole.

    Discharged slag

    Discharged Slag is grassy. (Good appearance)

    Coal Gasification TestCoal gasification test was completed successfully.

    2. Feasibility Study 2011

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    Initial Screening Study of CO 2 /EOR

    - Initial CO2

    EOR/CCS Screening Study around potential sitewas completed. The study was screening of oil fields inSouth Sumatera Basin of 100km radius of the SNG plant.

    - The study collected data for half of the oil fields in theradius. 2/3 of reservoirs show CO

    2/EOR miscible flooding.

    - Detailed study for CO 2 /EOR for two representativereservoirs has been conducted. This study consists of coresampling, slim tube test and geological simulation, etc.

    3. Follow-up Feasibility Study 2012

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    Follow-up Feasibility Study in 20123. Follow-up Feasibility Study 2012

    2011 Feasibility StudyFollowing items are confirmed in 2011 Feasibility Study.

    SNG plant using low rank coal can be built technically in South SumatraIndonesia.SNG price is enough feasible compared to commercial LNG price in Asia.There is enough possibility of CO 2/EOR around the potential site in SouthSumatera in Indonesia.

    2012 Follow up Feasibility StudyIndonesia and Japanese Governments decided to continue FS focusing on theeconomical study of CO 2/EOR in South Sumatra Indonesia. The study items aredescribed as below.

    Schedule for CO 2 Injection to Oil field

    CO2 EOR CAPEX / OPEXCO2 /EOR Geological Simulation StudyMRV methodology

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    Organization Chart of Follow-up FS in 2012

    Indonesia Gov. /Ministry of Energyand Mining Resource( Energi dan Sumber Daya Mineral )

    Schedule for CO 2 Injectionto Oil Field

    JCM MRV Study

    Mitsubishi

    Morgan Stanley

    Mitsubishi Heavy Industries, LTD.

    Business Model

    PJ Consortium

    Lemigas EOR Consultant Lemigas

    CO2 EOR StudyO2 /EOR Simulation StudyReview

    JCOAL

    3. Follow-up Feasibility Study 2012

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    Potential Plant Site

    Schedule for CO 2 Injection to Oil Field

    Initial CO2 EOR/CCS Screening Study around potential plant site was conducted. The oil f ields in South Sumatera Basin of100km radius SNG Plant have been studied.

    The long term schedule of CO 2 injection to each oil field considering field capacity will be confirmed in this study.

    100 km

    CO2 Pipeline (to be studied)

    3. Follow-up Feasibility Study 2012

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    Study Item

    Conceptual Design for CO 2 /EOR FacilityEconomical Study for CO 2 /EOR considering PSC (Product Sharing Contract)

    Site Survey of potential EOR field

    Facility Scope

    SNG Plant

    Gas/OilSeparator

    CO2 recycle

    facility

    Oil Product

    CO2

    Injection Well Production Well

    Plant B.LBy MHI

    CO2 : 99%576 t/h(4.55 Mton/y)

    Gas

    Pipe Line

    CO2 EOR CAPEX / OPEX

    3. Follow-up Feasibility Study 2012

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    Geological Simulations of two representative oil reservoirs have been carried out.These simulation results are reviewed by the 3 rd Party Company.

    Review Items

    - Laboratory Test Result

    - Core and Reservoir Fluid Sampling Result- Geological Model for Simulation

    - Reservoir Simulation Results

    CO2 /EOR Geological Simulation Study

    Geological Reservoir Model for Oil Field

    3. Follow-up Feasibility Study 2012

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    3 rd Party review for the CO 2EOR Simulation Study

    CO2 EOR CAPEX / OPEX

    CO2 /EOR Economical Study

    CO2 Pipeline Plan

    Plan of CO 2 InjectionSchedule

    Study of PSCContract for EOR

    Feasibility Study 2011

    Conceptual flow of CO 2 /EOR

    CO2 /EOR Economical Study

    Feasibility Study 2012

    CO2 /EOR Economical Study in South Sumatera Indonesia will be confirmed

    according to the following steps.CO 2 /EOR Screening StudyCO 2 /EOR Simulation Study

    3. Follow-up Feasibility Study 2012

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    Coal Gasification and CCS-EOR: MRV Methodology

    Need separate methodologies for coalgasification and CCS-EOR

    No applicable approved CDMmethodologies (AM)

    => Need to develop a newmethodology (NM)

    Important to refer to basic approachestaken by CDM methodologies

    < Reference sources for the methodology development>

    CDM methodologies (e.g. AM0037, AM0087, NM0167) Draft American Carbon Registrys methodology on CCS & CCS-EOR CDM guidelines for a new methodology for CCS Other guidelines and best practices for CCS and CCS-EOR

    4. MRV methodology study

    CO2Oil CO2

    EOR ConceptCCS-EOR methodology

    SNG Plant

    Oil Plant

    CO2 Injection Pipeline

    SNG productionmethodology

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    Emission Reduction Calculation Method

    *Monitor parameters framed with bold lines in the above equations

    ReferenceEmissions/

    SNG

    EmissionsReductions at the

    SNG production site

    ProjectEmissions/

    SNG- * SNG

    Production

    EmissionReductionsby CCS-EOR

    CO2injected -

    Project emissions from CCS, fuel & electricityconsumption at treatment facilities

    (incl. a recycling plant) and seepage

    SNG

    Coal

    CO2EmissionReductions

    Reference Project

    Scenario Scenario

    CO2Emission

    Coal

    Reduction incoalconsumption

    CCS-EOR

    CO2

    CO2EmissionReductions

    CO2Emission

    Energyconsumption

    Reduction in CO2venting to theatmosphere

    Reference Project

    Scenario Scenario

    4. MRV methodology study

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    Overall Block Flow Diagram for the SNG Production Siteand Monitoring Points

    Dryer Gasifier

    ASU

    Gas Quenchand

    CooledSour Shift

    Acid GasCleaning(Rectisol)

    Methanation

    Steam

    Air

    O 2

    Syngas

    BE Boiler,y PE Boiler,y

    Compression

    Particulate,Tar removal

    EOR(CO2 : 575.8 t/h)

    H2S/COS

    Steam

    H2, CO,CO 2

    H2, CO

    LowRankCoal

    Wet gasSulphuric

    Acid

    AuxiliaryBoiler

    H2SO 4

    2

    5

    6

    Flue gas(CO2 : 214.0 t/h)

    1

    1279 t/h(H2O:58.5wt%) 1038 t/h

    (H2O:23.5wt%)

    241 t/h(H2O:23.5wt%)

    3.2 t/h(H2SO 4:97wt%)

    147.3 MMSCFD

    7

    3

    4

    Off Gas(CO2 : 15.9 t/h)

    SNG

    BE WSA,y PE WSA,y

    BE Gasification,y PE Gasification,y

    CO 2

    4. MRV methodology study

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    CCS-EOR Project Diagram and Monitoring Points

    < Monitoring >

    Aboveground:Measuring points are clear

    Belowground:Monitoring points and methods:

    i)Fulfill the national regulations

    and guidelinesii)Fulfill any guidelines to beestablished under the JCM

    iii)Flexible and tailored-madebased on the site characteristics

    Measuring points from the draft MRVmethodology developed in 2011 (based on

    NM0167 of CDM methodology)

    PE seepage,y

    20-30%recycled

    CO2

    CO2

    These treatments will beconducted by the gasificationplant in the proposed project.

    Therefore, no need to take intoaccount monitoring point A and

    B.

    PE flare,y

    PE leakage,y

    PE leakage,y

    PE flare,y

    PE EC,y

    PE FC,y

    4. MRV methodology study

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    Emission Reduction Calculation Results: SummaryCoal Gasification

    CCS-EOR

    ER y: 3,316,404 tCO2/yr GHG emission reductions in year y by CCS-EOR

    RE y : 4,560,270 tCO2/yr Reference emission reductions in year y

    PE y : 1,243,866 tCO2/yr Project emission reductions in year y

    LE y : 0 tCO2/yr Leakage in year y

    ER y: 2,975,874 tCO 2 /yr GHG emission reductions at the Coal Gasification Plant in year yRE y : 10,582,242 tCO 2 /yr Reference emission reductions in year y

    PE y : 7,606,368 tCO 2 /yr Project emission r eductions in year y

    LE y : 0 tCO 2 /yr Leakage in year y

    Combined Result

    ER y: 6,292,278 tCO2 /yr GHG emission reductions by Coal Gasification and CCS-EOR in year y

    RE y : 10,582,242 tCO2 /yr Reference emission reductions in year y

    PE y : 4,289,964 tCO2 /yr Project emission reductions in year y

    LE y : 0 tCO2 /yr Leakage in year y

    4. MRV methodology study

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    Methodology and Project Summary Evaluation

    Conducted by a DOE of CDM (ISO certified, J-VER validator/verifier)

    Evaluation only on the methodology and PS of the SNG production plant project Three different levels of evaluation along with the guidance given by NEDO Results:

    Evaluation levels# of

    evaluationcriteria *

    Evaluation results

    # of criteria

    satisfied

    # ofcriteria

    unsatisfied

    for not being able to meet the

    requirements

    Step 1 evaluation:Completeness checkon methodology

    15 15 0 --

    Step 2 evaluation:PS validation 15 12 3

    - Checking criteria on EIA could not be fulfilled- Detailed monitoring plan not ready yet; can bechecked during the verification

    Step 3 evaluation:Detailed check onMethodology

    19 18 1 - Lacking detailed information to suggest QA/QCmeasures

    *Excluding the items that were not applicable

    4. MRV methodology study

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