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    L3-1ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Introduction to ANSYSMechanical

    Customer Training Material

    Lecture 3

    General Preprocessing

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    Introduction to ANSYS Mechanical

    L3-2ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training MaterialChapter Overview

    In this chapter, using features without the use of the Wizards will be

    covered

    Topics:

    A. Geometry

    B. Contact

    C. Coordinate Systems

    D. Named SelectionsE. Workshop 3-1, Contact Control

    The capabilities described in this section are generally applicable to

    the ANSYS DesignSpace Entra licenses and above and are noted in

    the lower-left hand tables

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    Introduction to ANSYS Mechanical

    L3-3ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Introduction

    The Outl in e Treeis the main way of setting up an analysis

    The Context Toolbar, Details View, and Graphics Window update,depending on which Outline Tree branch is selected

    Use of the Outline Tree will be emphasized in this chapter

    Use of the Outline Tree is

    the means by which

    users navigate through

    the Mechanical GUI.

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    Introduction to ANSYS Mechanical

    L3-4ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training MaterialA. Geometry Branch

    The Geometry branch lists the part(s)

    that make up the model.

    In Mechanical, there are three types of

    bodieswhich can be analyzed:

    Solid bodies are general 3D or 2D

    volumes/areas/parts

    Surface bodies are only areas

    Line bodies are only curves

    Each is explained next . . .

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    Introduction to ANSYS Mechanical

    L3-5ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Types of Bodies

    Solid bodies are geometrically and spatially 3D or 2D:

    3D solids are meshed with higher-order tetrahedral or hexahedral solid elements

    with quadratic shape functions.

    2D solids are meshed with higher order triangle or quadrilateral solid elements

    with quadratic shape functions

    The 2D switch must be set on the Project page prior to import

    Geometry type cannot be changed from 2D to 3D (or vice versa) after import

    Each node has three translational degrees of freedom (DOF) for structural or one

    temperature DOF for thermal

    3D Solids 2D Solids

    Axisymmetric

    cross section

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    Introduction to ANSYS Mechanical

    L3-6ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Types of Bodies

    Surface bodies are geometrically 2D but spatially 3D:

    Surface bodies represent structures which are thin in one dimension (through-

    thickness). Thickness is not modeled but supp l ied as an input value.

    Surface bodies are meshed with linear shell elements having six DOF (UX, UY,

    UZ, ROTX, ROTY, ROTZ).

    Line bodies are geometrically 1D but spatially 3D:

    Line bodies represent structures which are thin in two dimensions. The cross-

    section is not modeled.

    Line bodies are modeled with linear beam elements having six DOF (UX, UY, UZ,

    ROTX, ROTY, ROTZ).

    Line BodySurface Body

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    Introduction to ANSYS Mechanical

    L3-7ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Multibody Parts

    In general, bodiesand partsare the same. In DesignModeler however,multiple bodies may be grouped into mult ibody par ts.

    Multibody parts share common boundaries so nodes are shared at thatinterface.

    No contact is needed in these situations.

    Example:

    Common nodes

    are shared by

    adjacent bodies

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    Introduction to ANSYS Mechanical

    L3-8ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Material Properties

    To assign material properties to a body

    highlight it and select from the available

    properties in the Assignment field :

    The only materials appearing in the list

    will be materials added using the

    Engineering Data application (see

    chapter 2).

    For surface bodies a thickness needs to

    be supplied as well.

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    Introduction to ANSYS Mechanical

    L3-9ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Geometry Worksheet

    A summary of bodies and assigned materials is available.

    Select Geometry branch and toggle the Worksheet icon. Toggle between graphics or worksheet via tabs at bottom

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    Introduction to ANSYS Mechanical

    L3-10ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training MaterialB. Contact

    When multiple parts are present, a means of defining the relationship

    between parts is needed.

    Contact regionsdefine how parts interact with each other.

    Without contact or spot welds, parts will not interact with each other:

    In structural analyses, contact and spot welds prevent parts from penetrating

    through each other and provide a means of load transfer between parts.

    In thermal analyses, contact and spot welds allow for heat transfer across parts.

    Multibody parts do not require contact or spot welds.

    BA

    Surface contact elements can be visualized as a skin

    covering the regions where contact will occur.

    Load

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    November 2010

    Customer Training Material Contact

    When an assembly is imported contactsurfaces are automatically detected

    and created: The proximity of surfaces is used to

    detect contact. Tolerance for contactdetection is available in theConnections branch details.

    Contact is also used for 2D geometry.Contact surfaces are represented byedges.

    Certain license levels allow surface toedge, edge to edge and mixedsolid/surface contact.

    Note, autom atic co ntact shou ld always

    be checked and ver i f ied before

    proceeding w ith an analys is.

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    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Contact

    Connections can be grouped for convenient contact management.

    In the example shown, contact has been grouped relative to varioussub assemblies in the model.

    Contact can be auto defined for each group via RMB.

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    Introduction to ANSYS Mechanical

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    November 2010

    Customer Training Material Solid Body Contact

    Contact elements provide the relationship between parts.

    Each part maintains a separate mesh. This means that one small part will not

    drive mesh density of the entire assembly and/or the user can make parts ofinterest have a finer mesh than other parts

    Note the non-matching mesh at the

    interface between parts.

    Mix of hexahedral elements

    contacting tetrahedral elements is

    possible.

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    Introduction to ANSYS Mechanical

    L3-14ANSYS, Inc. Proprietary

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    November 2010

    Customer Training Material Solid Body Contact

    When a contact region is highlighted in the connections branch, parts are made

    translucent for easier viewing.

    Selecting a contact region makes non participating bodies translucent.

    Contact surfaces are color coded for easy identification.

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    Introduction to ANSYS Mechanical

    L3-15ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Solid Body Contact

    Go To utilities allow a more detailed investigation of contact definitions:

    Corresponding bodies in tree

    Bodies without contact

    Parts without contact

    Contact regions for selected bodies

    Contacts common to selected bodies

    Contacts can be quickly renamed to match part names

    RMB

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    Introduction to ANSYS Mechanical

    L3-16ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Solid Body Contact

    To manually define a contact pair insert a manual contact region and selectand apply contact and target surfaces.

    RMB

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    Introduction to ANSYS Mechanical

    L3-17ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Advanced Solid Body Contact

    For ANSYS Professio nallicenses and above,

    advanced contact options are available:

    Auto detection dimension and slider

    Pinball control

    Asymmetric contact, contact results tool and

    additional formulations will be covered in a later

    chapter.

    Details for ConnectionsDetails for Contact Regions

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    Introduction to ANSYS Mechanical

    L3-18ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Advanced Solid Body Contact

    The Pinball region represents a contact detection zone:

    Contact open status is determined by the pinball radius.

    Outside pinball: far field Inside pinball (not touching): near field

    Closed status is either sliding or sticking.

    The pinball radius may be entered so that bonded contact

    is used in gaps.

    Pinball radius is displayed as a sphere in the graphics

    window.

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    Introduction to ANSYS Mechanical

    L3-19ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Surface Body Contact

    Shell contact includes edge-to-face or edge-to-edge

    contact: Shell contact is not turned on by default.

    User can turn on detection of face-to-edge or edge-to-edge

    contact.

    Priority can be set to prevent multiple contact regions in a

    given region.

    Edge to Surface Edge to Edge Edge to Surface

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    Introduction to ANSYS Mechanical

    L3-20ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material. . . Mesh Connections

    Mesh connections can be used to joint surface

    bodies at the mesh that do not share topology.

    Must be a multibody part (DM).

    Can include gaps/penetration.

    Can use automatic or manual creation.

    For manual definition:

    Master geometry can be faces

    or edges.

    Slave geometry can only be

    edges.

    I d i ANSYS M h i l

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    Introduction to ANSYS Mechanical

    L3-21ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Spot Weld

    Spot welds provide a means of connecting assemblies at discrete points:

    Spot weld is defined in the CAD software. Currently, only DesignModeler and

    Unigraphics define spot welds supported by Mechanical.

    Spot weld pairs

    I t d ti t ANSYS M h i l

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    Introduction to ANSYS Mechanical

    L3-22ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Contact Worksheet

    The Worksheet for the Connections branch provides a summary of

    various contact and spot weld definitions:

    I t d ti t ANSYS M h i l

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    Introduction to ANSYS Mechanical

    L3-23ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training MaterialC. Coordinate Systems

    The Coordinate Systems branch initially contains only the global Cartesian

    system.

    Coordinate systems can be used for mesh controls, point masses,directional loads, and results.

    Local Coordinate Systems can be created or imported from some CAD systems

    (see Mechanical documentation).

    I t d ti t ANSYS M h i l

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    Introduction to ANSYS Mechanical

    L3-24ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Coordinate Systems

    Coordinate Systems (Cartesian or cylindrical) can be

    defined by selecting Coordinate System icon from the

    Context toolbar. The CS toolbar becomes available after CS is defined.

    Local coordinate systems are defined either by:

    Selecting geometry (Associative Coordinate System). The

    coordinate system updates if the geometrys location is

    updated (not during solution). Its translation and rotation

    are geometry dependent.

    Specifying coordinates (Non-Associative Coordinate

    System). The coordinate system will remain as originally

    defined i.e.: it is independent of geometry.

    Translate Rotate Flip Move Up/Down

    Delete

    I t d ti t ANSYS M h i l

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    Introduction to ANSYS Mechanical

    L3-25ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Coordinate Systems

    Coordinate systems can be used from pull-down menus in the Details

    view in various applications (examples below) :

    Sizing w/ Sphere of

    Influence Option

    Directional ResultsPoint Masses

    Directional Loads

    Directional Displacements

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    Introduction to ANSYS Mechanical

    L3-26ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training MaterialD. Named Selections

    The Named Select ion Toolb arprovides functionality for grouping together

    geometric entities:

    Named Selections allow users to group together vertices, edges, surfaces, or

    bodies.

    Named Selections can be used for defining mesh controls, applying loads and

    supports, etc.

    Provides an easy method to reselect groups that will be referenced often

    Defining contact regions

    Scoping results

    Etc.

    Create Defined Names

    Manipulate Show/Hide Suppress/Unsuppress

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    Introduction to ANSYS Mechanical

    L3-27ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Defining Named Selections

    To create Selections using geometry selection:

    Select the vertices, edges, surfaces, or bodies of interest,

    then click on the Create Selection Group icon. Enter a name in the dialog box.

    The new group will appear in the Named Selection

    Toolbar as well as in the Outline Tree.

    Note:

    Only one type of entity can be in a particular

    Named Selection. For example, vertices and

    edges cannot exist in the same Named Selection.

    Named Selection groups can be imported from

    some CAD systems (see Chapter 10).

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    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Defining Named Selections

    Selections can be created employing various criteria using the

    Worksheet method.

    Add, remove, filter, etc. to stack criteria for complex selections.

    Each selection is generated to complete the operation.

    Introduction to ANSYS Mechanical

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    Introduction to ANSYS Mechanical

    L3-29ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Defining Named Selections

    Example, select a vertex at x,y,z = 97.7, 33, 0:

    Using three operations (add, filter, remove),

    allows a single vertex selection.

    Results in 4 vertices selected

    Results in 2 vertices selected

    Results in 1 vertex selected

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    Introduction to ANSYS Mechanical

    L3-30ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Using Named Selections

    In many detail window fields Named Selections can be referenced

    directly:

    Example (pressure load):

    In the Details view, change Method from Geometry Selection to Named

    Selection

    Select the Named Selection from the pull-down menu

    Mechanical will filter non-applicable types of Named Selections.

    Introduction to ANSYS Mechanical

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    Introduction to ANSYS Mechanical

    L3-31ANSYS, Inc. Proprietary

    2010 ANSYS, Inc. All rights reserved.Release 13.0

    November 2010

    Customer Training Material Using Named Selections

    Named Selections can be used in other situations where geometry must

    be picked:

    Select Geometry from the Details view to enter picking mode

    Toggle the Named Selection to select from the Toolbar

    Select the applicable choice:

    Select Items in Group, Add to Current Selection, Remove from Current Selection

    Then, click on Apply in the Details view

    12

    3

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    Introduction to ANSYS Mechanical

    Customer Training Material

    Workshop 3.1Contact Control

    Goal:

    Investigate several types of contact behavior.

    E. Workshop 3.1Contact Control

    http://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppthttp://localhost/var/www/apps/conversion/tmp/Workshops/WB-Mech_120_WS_03.1.ppt