1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 subdrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100...

4
This product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wiring and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, we cannot predict the performance of this product in the field. Refer to the SubDrive Utility Installation Manual for detailed setup and safety information, refer to www.franklinwater.com. Installation Remove System Power Risk of severe injury or death by electrical shock. Disconnect and lock out all power before installing or servicing equipment. Capacitors inside the drive and the filter can still hold a lethal voltage even after power has been removed — ALLOW FIVE MINUTES FOR DANGEROUS INTERNAL VOLTAGES TO DISCHARGE. Risk of bodily injury or damage to pump or other equipment. This product should only be used with the Franklin Electric SubDrive Utility (UT2W) drive models 5870202003 and 5870202003XD. Mounting The SubDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation to maintain the NEMA 3R rating. 1. Remove the thumbscrew from the bottom front cover of the System Filter. 2. Remove the cover from the System Filter. 3. Mount the System Filter to a flat surface using three screws (not included). Insert one screw through the top flange hole, and then two screws into two internal mounting holes. Electrical Connections Remove System Power 1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait five (5) minutes for dangerous internal voltages within the controller to discharge. 2. Remove the cover from the SubDrive Utility controller following instructions in the SubDrive Utility manual. Install Wiring (Tighten all terminals to 5 in-lbs (0.55 Nm)) 3. Route supply mains power and ground wires to the System Filter Power In terminals L1 and L2 (230 V) or L and N (115 V) with the green ground wire connected to the marked ground terminal. 4. Route power and ground wires from the System Filter To Drive Input terminals L1 and L2 (230 V) or L and N (115 V) to the SubDrive Utility controller drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals. TH1 MH1 230V L1 L2 115V L N J1 P1 TH1 MH4 BLK BLK RV9 J4 C55 P4 PRESSURE SET POINT P3 J11 TVS1 R134 R63 R64 C C R7 R8 R9 R2 D3 R1 U2 D5D1 D2 T2 RV2 J6 RV1 SENSOR TRANSDUCER FAN PRESSURE 226115103 REV 2 CONTROL PCB USB XDCR P S 24 1 TO MOTOR FROM DRIVE OUTPUT POWER IN TO DRIVE INPUT RED BLK YEL BLK BLK X BLK X 3 WIRE 2 WIRE RED BLK YEL BLK J1 J2 J3 J4 T5 T2 T1 T6 T4 T3 BROWN BLUE BLACK YELLOW WHITE RED 225387101 REV0 RoHS Compliant BLK BLK BLK BLK GND GND L2/N L2/N L1/L L1/L GND L1 L2 L N 230V 115V L1 L2 L N GND L1/L L2/N GND GND BLK BLK From AC power, per SubDrive rating To pump/motor 5-3/4" 146.05 mm 8-1/2" 215.90 mm 2-5/8" 66.68 mm Weight 6 lbs 2.72 kg SubDrive Utility 2 Wire - System Filter INSTALLATION GUIDE

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Page 1: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14

This product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wiring and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, we cannot predict the performance of this product in the field.

Refer to the SubDrive Utility Installation Manual for detailed setup and safety information, refer to www.franklinwater.com.

InstallationRemove System Power

Risk of severe injury or death by electrical shock.

• Disconnect and lock out all power before installing or servicing equipment.

• Capacitors inside the drive and the filter can still hold a lethal voltage even after power has been removed — ALLOW FIVE MINUTES FOR DANGEROUS INTERNAL VOLTAGES TO DISCHARGE.

Risk of bodily injury or damage to pump or other equipment.• This product should only be used with the Franklin Electric

SubDrive Utility (UT2W) drive models 5870202003 and 5870202003XD.

MountingThe SubDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation to maintain the NEMA 3R rating. 1. Remove the thumbscrew from the bottom front cover of the System Filter. 2. Remove the cover from the System Filter.3. Mount the System Filter to a flat surface using three screws (not included). Insert one screw through the top flange hole,

and then two screws into two internal mounting holes.

Electrical ConnectionsRemove System Power1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait five (5)

minutes for dangerous internal voltages within the controller to discharge.2. Remove the cover from the SubDrive Utility controller following instructions in the SubDrive Utility manual. Install Wiring (Tighten all terminals to 5 in-lbs (0.55 Nm))3. Route supply mains power and ground wires to the System Filter Power In terminals L1 and L2 (230 V) or L and N (115

V) with the green ground wire connected to the marked ground terminal.4. Route power and ground wires from the System Filter To Drive Input terminals L1 and L2 (230 V) or L and N (115 V)

to the SubDrive Utility controller drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals.

TH1

MH1230V L1 L2115V L N

J1P1

TH1

MH4

BLK BLK

RV9

J4

C55

P4

PRESSURESET POINT

P1

P3

C103

R133 R148C102 C66

R251

MH1

J11

Q5

D10 U1

C4

C2 C1

TVS1

R135

R134 R137R63R64

C35

C34

C3

D34

Q6D35 R7 R8 R9

R2

D3

R1

R3

U2

C5

R17R18

D5D1

D2

L1T2

RV2

J6 J1 J13

RV1

TV

S2

SENSOR TRANSDUCER FANPRESSURE

226115103 REV 2CONTROL PCBUSB

PS FANXDCR

PS24

MH2

1 1 1

R100

R101

R102

R103

R104

R105

R106

R107

1 8

81 65432 7

ON ON

R87

R88

R89

R90

R91

R92

R93

R94

1 8

81 65432 7

R30

R34

R35

R39

R40

R41

R42

R43

1 8

81 65432 7

UNDERLOAD

P2 P4

SW3SW2SW1

R74

R82

R81

R80

R79

R73

R72

R71

R78

R86

R85

R83

R84

R108

R24

R21

R31

C23

C18 R

110

R77

R75

R76

R33

R25

C26

R32

R26

R19

C13

C16

C17

C11

R13

C19C20

R70

R15

C25R38

C24 R23

R16

R20

R12

R14

U5D7

D4

J5

TP4

TP2TP1

TP3

J3U3

D6R

28

D13

D12

R29

R69

C15 C

14

EGND

INTERBOARD

RS485

R22

C21C22

C10

R36

R27

U4

Y2C22

R109

J9

TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT

REDBLK

YELBLK

BLKX

BLKX

3 WIRE2 WIRE

REDBLK

YELBLK

J1 J2J3J4T5 T2 T1 T6 T4 T3

BROW

N

BLUE

BLAC

K

YELL

OW

WHI

TE

RED

2253

8710

1 REV

0

RoHS

Comp

liant

BLK

BLK

BLK

BLK

GND

GND

L2/N

L2/N

L1/L

L1/L

GND

L1 L2 L N

230V115V

L1 L2 L N

GND

L1/L

L2/N GND

GND

BLK

BLK

From AC power,per SubDrive rating

To pump/motor

5-3/4"146.05 mm

8-1/2"215.90 mm

2-5/8"66.68 mm

Weight6 lbs

2.72 kg

SubDrive Utility 2 Wire - System Filter

INSTALLATION GUIDE

Page 2: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14

High voltages capable of causing severe injury or death by electrical shock are present in this unit.

• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one disconnect switch may be required to de-energize the equipment before servicing

• Make sure the ground terminal is connected to the motor, control enclosures, metal plumbing, and other metal near the motor or cable using wire no smaller than motor cable wires.

• Do not remove the cover for wiring or periodic inspections while power is applied, or the unit is in operation.

• Wiring and periodic inspections should be performed at least 5 minutes after disconnecting and locking out the input power.

• Operate filter and control device with dry hands.• Do not use filter and control device if power or motor cable is

damaged.• Perform wiring after filter has been mounted. Otherwise,

electric shock or bodily injury can occur.

Risk of fire, secondary accidents, or bodily injuries such as skin burns.• This equipment must not be used by children or persons with

reduced physical, sensory or mental abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not use the equipment, nor may they play with the unit or in the immediate vicinity.

• Equipment can start automatically. Lockout-Tagout before servicing equipment.

• Permanent magnet motors need to have a check valve (reverse flow preventer) installed above the pump to prevent dangerous voltages from gener-ating on the motor leads when the pump spins backwards. This will also limit the pump/motor from running in up thrust conditions at every startup.Operation of this equipment requires detailed installa-tion and operation instructions provided in this manual for use with this product.

5. Route motor and ground wires from the SubDrive Utility controller output terminal block to the System Filter From Drive terminals BLK and BLK with the green ground wire connected to the marked ground terminal. The terminal marked X remains open (not connected).

6. Route motor and ground wires from the System Filter To Motor terminals BLK and BLK and the marked ground terminal to the motor. The terminal marked X remains open (not connected). Motor connections shall be per the motor manual.

Final Installation Steps1. Fill all open, unused conduit openings of the System Filter with UL Listed conduit plugs. 2. Replace and secure the System Filter cover and SubDrive Utility controller cover using required torque of 10 in-lbs (1.1 Nm).3. Upon completion of the installation, refer to the SubDrive Utility Owner’s Manual for start-up and operation procedures.

Ratings and SpecificationsSpecial Considerations for Outdoor UseThe System Filter is suitable for outdoor use with a NEMA 3R rating; however, the following considerations should be made when installing the unit outdoors. The unit shall be:• Mounted on a surface or backplate no smaller than the

product’s outer dimensions. Enclosures are capable of withstanding downward-directed rain only.

• Mounted vertically with the wiring end oriented downward and the cover properly secured (also applies to indoor installations).

• Protected from hose-directed or sprayed water as well as blowing rain. Failure to do so may result in product failure.

• Protected from direct sunlight or other locations subject to extreme temperatures or humidity.

Branch Circuit and Motor ProtectionFor details, refer to the SubDrive Utility Owner’s Manual.

MaintenanceNo maintenance is required for this product.

Electrical RatingsThe System Filter consists of two circuits:• One circuit for filtering SubDrive Utility mains supply inputs• One circuit for filtering SubDrive Utility motor outputs“Power Input” and “To Drive Input” circuit: 115/208-230 VAC, 20 A, 50/60 Hz, single-phase“From Drive” and “To Motor” circuit: 115/208-230 VAC, 13.1 A, 50/60 Hz, single-phase, two wireNOTE: The System Filter must be used with a single Sub-Drive Utility controller and a single motor. Do not use with multiple controllers or motors.

Environmental Ratings• Type 3R• Pollution Degree 2• Max Ambient: 50 °C• Max Altitude: 2000 mThe System Filter is UL Listed for the US and Canada per Standard UL 61800-5-1, Standard for Safety for Adjustable Speed Electrical Power Drive Systems - Part 5-1: Safety Re-quirements - Electrical Thermal and Energy and per Standard CSA C22.2 No. 274-13, Adjustable Speed Drives.

800.348.2420 | franklinwater.comFor technical assistance, parts, or repair, please contact:

Form 226115112 Rev. 001 10/19 Copyright © 2019, Franklin Electric, Co., Inc. All rights reserved.

Page 3: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14

This product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wir-ing and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, we cannot predict the performance of this product in the field.Refer to the SubDrive/MonoDrive Utility Installation Manual for de-tailed setup and safety information, refer to www.franklinwater.com.

InstallationRemove System Power

Risk of severe injury or death by electrical shock.

• Disconnect and lock out all power before installing or servic-ing equipment.

• Capacitors inside the drive and the filter can still hold a lethal voltage even after power has been removed — ALLOW FIVE MINUTES FOR DANGEROUS INTERNAL VOLTAGES TO DISCHARGE.

Risk of bodily injury or damage to pump or other equipment.• This product should only be used with the Franklin Elec-

tric drive models SubDrive Utility (UT3P) 5870202303 and 5870202303XD, or MonoDrive (UT3W) 5870202203..

MountingThe SubDrive/MonoDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation to maintain the NEMA 3R rating. 1. Remove the thumbscrew from the bottom front cover of the System Filter. 2. Remove the cover from the System Filter.3. Mount the System Filter to a flat surface using three screws (not included). Insert one screw through the top flange hole,

and then two screws into two internal mounting holes.

Electrical ConnectionsRemove System Power1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait five (5)

minutes for dangerous internal voltages within the controller to discharge.2. Remove the cover from the SubDrive/MonoDrive Utility controller following instructions in the SubDrive/MonoDrive Utility

manual. Install Wiring (Tighten all terminals to 5 in-lbs (0.55 Nm))3. Route supply mains power and ground wires to the System Filter Power In terminals L1 and L2 (230 V) or L and N (115

V) with the green ground wire connected to the marked ground terminal.4. Route power and ground wires from the SubDrive/MonoDrive Utility System Filter To Drive Input terminals L1 and L2

(230 V) or L and N (115 V) to the SubDrive/MonoDrive Utility controller drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals.

SubDrive/MonoDrive Utility 3 Wire & 3 Phase - System Filter

INSTALLATION GUIDE

Page 4: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14

High voltages capable of causing severe injury or death by electrical shock are present in this unit.

• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one disconnect switch may be required to de-energize the equipment before servicing

• Make sure the ground terminal is connected to the motor, control enclosures, metal plumbing, and other metal near the motor or cable using wire no smaller than motor cable wires.

• Do not remove the cover for wiring or periodic inspections while power is applied, or the unit is in operation.

• Wiring and periodic inspections should be performed at least 5 minutes after disconnecting and locking out the input power.

• Operate filter and control device with dry hands.• Do not use filter and control device if power or motor cable is

damaged.• Perform wiring after filter has been mounted. Otherwise,

electric shock or bodily injury can occur.

Risk of fire, secondary accidents, or bodily injuries such as skin burns.• This equipment must not be used by children or persons with

reduced physical, sensory or mental abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not use the equipment, nor may they play with the unit or in the immediate vicinity.

• Equipment can start automatically. Lockout-Tagout before servicing equipment.

• Permanent magnet motors need to have a check valve (reverse flow preventer) installed above the pump to prevent dangerous voltages from gener-ating on the motor leads when the pump spins backwards. This will also limit the pump/motor from running in up thrust conditions at every startup.Operation of this equipment requires detailed installa-tion and operation instructions provided in this manual for use with this product.

5. Route motor and ground wires from the SubDrive/MonoDrive Utility controller output terminal block to the System Filter From Drive terminals RED, YEL, and BLK (red to red, yellow to yellow, and black to black) with the green ground wire connected to the marked ground terminal.

6. Route motor and ground wires from the SubDrive/MonoDrive Utility System Filter To Motor terminals RED, YEL, and BLK (red to red, yellow to yellow, and black to black) and the marked ground terminal to the motor. Motor connections shall be per motor manual.

Final Installation Steps1. Fill all open, unused System Filter conduit openings with UL Listed conduit plugs. 2. Replace and secure the System Filter cover and SubDrive/MonoDrive Utility controller cover using required torque of 10

in-lbs (1.1 Nm).3. Upon completion of the installation, refer to the SubDrive/MonoDrive Utility Owner’s Manual for start-up and operation

procedures.

Ratings and SpecificationsElectrical RatingsThe SubDrive/MonoDrive Utility System Filter consists of two circuits:• One circuit for filtering SubDrive/MonoDrive mains supply inputs• One circuit for filtering SubDrive/MonoDrive motor outputs

“Power Input” and “To Drive Input” circuit: 230 VAC ±10%, 20 A, 50/60 Hz, single-phase, three wire“From Drive” and “To Motor” circuit: 230 VAC max., 13.2 A, 50/60 Hz, single-phase 230 VAC max., 8.1A, 50/60Hz, three-phaseNOTE: The SubDrive/MonoDrive Utility System Filter must be used with a single SubDrive/MonoDrive Utility drive and a single motor. Do not use with multiple controllers or motors.

Environmental Ratings• Type 3R• Pollution Degree 2• Max Ambient: 50 °C• Max Altitude: 2000 m

The SubDrive/MonoDrive Utility System Filter is UL Listed for the US and Canada per Standard UL 61800-5-1, Standard

for Safety for Adjustable Speed Electrical Power Drive Sys-tems - Part 5-1: Safety Requirements - Electrical Thermal and Energy and per Standard CSA C22.2 No. 274-13, Adjustable Speed Drives.

Special Considerations for Outdoor UseThe System Filter is suitable for outdoor use with a NEMA 3R rating; however, the following considerations should be made when installing the unit outdoors. The unit shall be:• Mounted on a surface or backplate no smaller than the prod-

uct’s outer dimensions. Enclosures are capable of withstanding downward-directed rain only.

• Mounted vertically with the wiring end oriented downward and the cover properly secured (also applies to indoor installations).

• Protected from hose-directed or sprayed water as well as blow-ing rain. Failure to do so may result in product failure.

• Protected from direct sunlight or other locations subject to ex-treme temperatures or humidity.

Branch Circuit and Motor ProtectionFor details, refer to the SubDrive/MonoDrive Utility Owner’s Manual.

MaintenanceNo maintenance is required for this product.

800.348.2420 | franklinwater.comFor technical assistance, parts, or repair, please contact:

Form 226115112 Rev. 001 10/19 Copyright © 2019, Franklin Electric, Co., Inc. All rights reserved.