1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 subdrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100...
TRANSCRIPT
![Page 1: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14](https://reader033.vdocument.in/reader033/viewer/2022050213/5f5f6798994c6b2988208a93/html5/thumbnails/1.jpg)
This product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wiring and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, we cannot predict the performance of this product in the field.
Refer to the SubDrive Utility Installation Manual for detailed setup and safety information, refer to www.franklinwater.com.
InstallationRemove System Power
Risk of severe injury or death by electrical shock.
• Disconnect and lock out all power before installing or servicing equipment.
• Capacitors inside the drive and the filter can still hold a lethal voltage even after power has been removed — ALLOW FIVE MINUTES FOR DANGEROUS INTERNAL VOLTAGES TO DISCHARGE.
Risk of bodily injury or damage to pump or other equipment.• This product should only be used with the Franklin Electric
SubDrive Utility (UT2W) drive models 5870202003 and 5870202003XD.
MountingThe SubDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation to maintain the NEMA 3R rating. 1. Remove the thumbscrew from the bottom front cover of the System Filter. 2. Remove the cover from the System Filter.3. Mount the System Filter to a flat surface using three screws (not included). Insert one screw through the top flange hole,
and then two screws into two internal mounting holes.
Electrical ConnectionsRemove System Power1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait five (5)
minutes for dangerous internal voltages within the controller to discharge.2. Remove the cover from the SubDrive Utility controller following instructions in the SubDrive Utility manual. Install Wiring (Tighten all terminals to 5 in-lbs (0.55 Nm))3. Route supply mains power and ground wires to the System Filter Power In terminals L1 and L2 (230 V) or L and N (115
V) with the green ground wire connected to the marked ground terminal.4. Route power and ground wires from the System Filter To Drive Input terminals L1 and L2 (230 V) or L and N (115 V)
to the SubDrive Utility controller drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals.
TH1
MH1230V L1 L2115V L N
J1P1
TH1
MH4
BLK BLK
RV9
J4
C55
P4
PRESSURESET POINT
P1
P3
C103
R133 R148C102 C66
R251
MH1
J11
Q5
D10 U1
C4
C2 C1
TVS1
R135
R134 R137R63R64
C35
C34
C3
D34
Q6D35 R7 R8 R9
R2
D3
R1
R3
U2
C5
R17R18
D5D1
D2
L1T2
RV2
J6 J1 J13
RV1
TV
S2
SENSOR TRANSDUCER FANPRESSURE
226115103 REV 2CONTROL PCBUSB
PS FANXDCR
PS24
MH2
1 1 1
R100
R101
R102
R103
R104
R105
R106
R107
1 8
81 65432 7
ON ON
R87
R88
R89
R90
R91
R92
R93
R94
1 8
81 65432 7
R30
R34
R35
R39
R40
R41
R42
R43
1 8
81 65432 7
UNDERLOAD
P2 P4
SW3SW2SW1
R74
R82
R81
R80
R79
R73
R72
R71
R78
R86
R85
R83
R84
R108
R24
R21
R31
C23
C18 R
110
R77
R75
R76
R33
R25
C26
R32
R26
R19
C13
C16
C17
C11
R13
C19C20
R70
R15
C25R38
C24 R23
R16
R20
R12
R14
U5D7
D4
J5
TP4
TP2TP1
TP3
J3U3
D6R
28
D13
D12
R29
R69
C15 C
14
EGND
INTERBOARD
RS485
R22
C21C22
C10
R36
R27
U4
Y2C22
R109
J9
TO MOTOR FROM DRIVE OUTPUTPOWER INTO DRIVE INPUT
REDBLK
YELBLK
BLKX
BLKX
3 WIRE2 WIRE
REDBLK
YELBLK
J1 J2J3J4T5 T2 T1 T6 T4 T3
BROW
N
BLUE
BLAC
K
YELL
OW
WHI
TE
RED
2253
8710
1 REV
0
RoHS
Comp
liant
BLK
BLK
BLK
BLK
GND
GND
L2/N
L2/N
L1/L
L1/L
GND
L1 L2 L N
230V115V
L1 L2 L N
GND
L1/L
L2/N GND
GND
BLK
BLK
From AC power,per SubDrive rating
To pump/motor
5-3/4"146.05 mm
8-1/2"215.90 mm
2-5/8"66.68 mm
Weight6 lbs
2.72 kg
SubDrive Utility 2 Wire - System Filter
INSTALLATION GUIDE
![Page 2: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14](https://reader033.vdocument.in/reader033/viewer/2022050213/5f5f6798994c6b2988208a93/html5/thumbnails/2.jpg)
High voltages capable of causing severe injury or death by electrical shock are present in this unit.
• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one disconnect switch may be required to de-energize the equipment before servicing
• Make sure the ground terminal is connected to the motor, control enclosures, metal plumbing, and other metal near the motor or cable using wire no smaller than motor cable wires.
• Do not remove the cover for wiring or periodic inspections while power is applied, or the unit is in operation.
• Wiring and periodic inspections should be performed at least 5 minutes after disconnecting and locking out the input power.
• Operate filter and control device with dry hands.• Do not use filter and control device if power or motor cable is
damaged.• Perform wiring after filter has been mounted. Otherwise,
electric shock or bodily injury can occur.
Risk of fire, secondary accidents, or bodily injuries such as skin burns.• This equipment must not be used by children or persons with
reduced physical, sensory or mental abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not use the equipment, nor may they play with the unit or in the immediate vicinity.
• Equipment can start automatically. Lockout-Tagout before servicing equipment.
• Permanent magnet motors need to have a check valve (reverse flow preventer) installed above the pump to prevent dangerous voltages from gener-ating on the motor leads when the pump spins backwards. This will also limit the pump/motor from running in up thrust conditions at every startup.Operation of this equipment requires detailed installa-tion and operation instructions provided in this manual for use with this product.
5. Route motor and ground wires from the SubDrive Utility controller output terminal block to the System Filter From Drive terminals BLK and BLK with the green ground wire connected to the marked ground terminal. The terminal marked X remains open (not connected).
6. Route motor and ground wires from the System Filter To Motor terminals BLK and BLK and the marked ground terminal to the motor. The terminal marked X remains open (not connected). Motor connections shall be per the motor manual.
Final Installation Steps1. Fill all open, unused conduit openings of the System Filter with UL Listed conduit plugs. 2. Replace and secure the System Filter cover and SubDrive Utility controller cover using required torque of 10 in-lbs (1.1 Nm).3. Upon completion of the installation, refer to the SubDrive Utility Owner’s Manual for start-up and operation procedures.
Ratings and SpecificationsSpecial Considerations for Outdoor UseThe System Filter is suitable for outdoor use with a NEMA 3R rating; however, the following considerations should be made when installing the unit outdoors. The unit shall be:• Mounted on a surface or backplate no smaller than the
product’s outer dimensions. Enclosures are capable of withstanding downward-directed rain only.
• Mounted vertically with the wiring end oriented downward and the cover properly secured (also applies to indoor installations).
• Protected from hose-directed or sprayed water as well as blowing rain. Failure to do so may result in product failure.
• Protected from direct sunlight or other locations subject to extreme temperatures or humidity.
Branch Circuit and Motor ProtectionFor details, refer to the SubDrive Utility Owner’s Manual.
MaintenanceNo maintenance is required for this product.
Electrical RatingsThe System Filter consists of two circuits:• One circuit for filtering SubDrive Utility mains supply inputs• One circuit for filtering SubDrive Utility motor outputs“Power Input” and “To Drive Input” circuit: 115/208-230 VAC, 20 A, 50/60 Hz, single-phase“From Drive” and “To Motor” circuit: 115/208-230 VAC, 13.1 A, 50/60 Hz, single-phase, two wireNOTE: The System Filter must be used with a single Sub-Drive Utility controller and a single motor. Do not use with multiple controllers or motors.
Environmental Ratings• Type 3R• Pollution Degree 2• Max Ambient: 50 °C• Max Altitude: 2000 mThe System Filter is UL Listed for the US and Canada per Standard UL 61800-5-1, Standard for Safety for Adjustable Speed Electrical Power Drive Systems - Part 5-1: Safety Re-quirements - Electrical Thermal and Energy and per Standard CSA C22.2 No. 274-13, Adjustable Speed Drives.
800.348.2420 | franklinwater.comFor technical assistance, parts, or repair, please contact:
Form 226115112 Rev. 001 10/19 Copyright © 2019, Franklin Electric, Co., Inc. All rights reserved.
![Page 3: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14](https://reader033.vdocument.in/reader033/viewer/2022050213/5f5f6798994c6b2988208a93/html5/thumbnails/3.jpg)
This product is intended to reduce electromagnetic interference (EMI). Its use should be considered only if interference remains after best wir-ing and grounding practices have been implemented at the location. Because of the variety of equipment locations, power wiring methods, and grounding practices, it is impossible to ensure a specific amount of interference suppression. Although Franklin Electric has performed laboratory tests that show significant EMI reduction with this filter, we cannot predict the performance of this product in the field.Refer to the SubDrive/MonoDrive Utility Installation Manual for de-tailed setup and safety information, refer to www.franklinwater.com.
InstallationRemove System Power
Risk of severe injury or death by electrical shock.
• Disconnect and lock out all power before installing or servic-ing equipment.
• Capacitors inside the drive and the filter can still hold a lethal voltage even after power has been removed — ALLOW FIVE MINUTES FOR DANGEROUS INTERNAL VOLTAGES TO DISCHARGE.
Risk of bodily injury or damage to pump or other equipment.• This product should only be used with the Franklin Elec-
tric drive models SubDrive Utility (UT3P) 5870202303 and 5870202303XD, or MonoDrive (UT3W) 5870202203..
MountingThe SubDrive/MonoDrive Utility System Filter is supplied in a NEMA 3R enclosure. Appropriate cables and cable fittings must be used in the installation to maintain the NEMA 3R rating. 1. Remove the thumbscrew from the bottom front cover of the System Filter. 2. Remove the cover from the System Filter.3. Mount the System Filter to a flat surface using three screws (not included). Insert one screw through the top flange hole,
and then two screws into two internal mounting holes.
Electrical ConnectionsRemove System Power1. Disconnect electrical power to the controller at the main breaker. If previously connected to the supply mains, wait five (5)
minutes for dangerous internal voltages within the controller to discharge.2. Remove the cover from the SubDrive/MonoDrive Utility controller following instructions in the SubDrive/MonoDrive Utility
manual. Install Wiring (Tighten all terminals to 5 in-lbs (0.55 Nm))3. Route supply mains power and ground wires to the System Filter Power In terminals L1 and L2 (230 V) or L and N (115
V) with the green ground wire connected to the marked ground terminal.4. Route power and ground wires from the SubDrive/MonoDrive Utility System Filter To Drive Input terminals L1 and L2
(230 V) or L and N (115 V) to the SubDrive/MonoDrive Utility controller drive input terminals L1 and L2 (230 V) or L and N (115 V) respectively, with the green ground wire connected to the marked ground terminals.
SubDrive/MonoDrive Utility 3 Wire & 3 Phase - System Filter
INSTALLATION GUIDE
![Page 4: 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SubDrive ... · ps xdcr fan 24 s p mh2 1 1 1 r100 r101 r102 r103 r104 r105 r106 ... tp2 tp1 tp3 j3 u3 d6 r28 d13 r29 d12 r69 c15 c14](https://reader033.vdocument.in/reader033/viewer/2022050213/5f5f6798994c6b2988208a93/html5/thumbnails/4.jpg)
High voltages capable of causing severe injury or death by electrical shock are present in this unit.
• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one disconnect switch may be required to de-energize the equipment before servicing
• Make sure the ground terminal is connected to the motor, control enclosures, metal plumbing, and other metal near the motor or cable using wire no smaller than motor cable wires.
• Do not remove the cover for wiring or periodic inspections while power is applied, or the unit is in operation.
• Wiring and periodic inspections should be performed at least 5 minutes after disconnecting and locking out the input power.
• Operate filter and control device with dry hands.• Do not use filter and control device if power or motor cable is
damaged.• Perform wiring after filter has been mounted. Otherwise,
electric shock or bodily injury can occur.
Risk of fire, secondary accidents, or bodily injuries such as skin burns.• This equipment must not be used by children or persons with
reduced physical, sensory or mental abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not use the equipment, nor may they play with the unit or in the immediate vicinity.
• Equipment can start automatically. Lockout-Tagout before servicing equipment.
• Permanent magnet motors need to have a check valve (reverse flow preventer) installed above the pump to prevent dangerous voltages from gener-ating on the motor leads when the pump spins backwards. This will also limit the pump/motor from running in up thrust conditions at every startup.Operation of this equipment requires detailed installa-tion and operation instructions provided in this manual for use with this product.
5. Route motor and ground wires from the SubDrive/MonoDrive Utility controller output terminal block to the System Filter From Drive terminals RED, YEL, and BLK (red to red, yellow to yellow, and black to black) with the green ground wire connected to the marked ground terminal.
6. Route motor and ground wires from the SubDrive/MonoDrive Utility System Filter To Motor terminals RED, YEL, and BLK (red to red, yellow to yellow, and black to black) and the marked ground terminal to the motor. Motor connections shall be per motor manual.
Final Installation Steps1. Fill all open, unused System Filter conduit openings with UL Listed conduit plugs. 2. Replace and secure the System Filter cover and SubDrive/MonoDrive Utility controller cover using required torque of 10
in-lbs (1.1 Nm).3. Upon completion of the installation, refer to the SubDrive/MonoDrive Utility Owner’s Manual for start-up and operation
procedures.
Ratings and SpecificationsElectrical RatingsThe SubDrive/MonoDrive Utility System Filter consists of two circuits:• One circuit for filtering SubDrive/MonoDrive mains supply inputs• One circuit for filtering SubDrive/MonoDrive motor outputs
“Power Input” and “To Drive Input” circuit: 230 VAC ±10%, 20 A, 50/60 Hz, single-phase, three wire“From Drive” and “To Motor” circuit: 230 VAC max., 13.2 A, 50/60 Hz, single-phase 230 VAC max., 8.1A, 50/60Hz, three-phaseNOTE: The SubDrive/MonoDrive Utility System Filter must be used with a single SubDrive/MonoDrive Utility drive and a single motor. Do not use with multiple controllers or motors.
Environmental Ratings• Type 3R• Pollution Degree 2• Max Ambient: 50 °C• Max Altitude: 2000 m
The SubDrive/MonoDrive Utility System Filter is UL Listed for the US and Canada per Standard UL 61800-5-1, Standard
for Safety for Adjustable Speed Electrical Power Drive Sys-tems - Part 5-1: Safety Requirements - Electrical Thermal and Energy and per Standard CSA C22.2 No. 274-13, Adjustable Speed Drives.
Special Considerations for Outdoor UseThe System Filter is suitable for outdoor use with a NEMA 3R rating; however, the following considerations should be made when installing the unit outdoors. The unit shall be:• Mounted on a surface or backplate no smaller than the prod-
uct’s outer dimensions. Enclosures are capable of withstanding downward-directed rain only.
• Mounted vertically with the wiring end oriented downward and the cover properly secured (also applies to indoor installations).
• Protected from hose-directed or sprayed water as well as blow-ing rain. Failure to do so may result in product failure.
• Protected from direct sunlight or other locations subject to ex-treme temperatures or humidity.
Branch Circuit and Motor ProtectionFor details, refer to the SubDrive/MonoDrive Utility Owner’s Manual.
MaintenanceNo maintenance is required for this product.
800.348.2420 | franklinwater.comFor technical assistance, parts, or repair, please contact:
Form 226115112 Rev. 001 10/19 Copyright © 2019, Franklin Electric, Co., Inc. All rights reserved.