1 2005 fall product support conference hilton head, sc november 7-9, 2005 session #2: pbl success...
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2005 Fall2005 FallProduct Support ConferenceProduct Support Conference
Hilton Head, SCHilton Head, SC
November 7-9, 2005November 7-9, 2005
Session #2: PBL Success Stories and Challenges
Speaker Name: Steve Blessing, CPLTitle: Sentinel Life Cycle Contractor Support (LCCS)Organization: ThalesRaytheon Systems
AEROSPACE INDUSTRIES ASSOCIATION
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Sentinel/LCCSSentinel/LCCS HistoryHistory
Production Contracts
Services Contracts
•Production•PM
• FRB• Reliability• Maintainability• SE, SO, ME• CCB / SCCB• CM/DM• Retrofit• Forest Repair• Quality• UPN Analysis• FRACAS
• NET• Fielding• PM• FMS• CFE• Eng’g Task• On-Call Tech
LCCS
•24/7 Technical Assistance •Float Maintenance & Storage •Unscheduled Maintenance & Overhaul
2002 - 2007
1990-2005 2001-2004
• TYAD Repair• SFW Distribution• LOGSA Update
90% Readiness
P3I
2004 – 2008
•Supply Chain•Manufacturing Support
• IETM • Vendor Repair• SA/LMI• Provisioning• Training Devices• Contingency OP• Training & PMCS• eCommerce • Transportation • Inv Mgm• Warehousing• Safety• 24/7 TA• CFE
Marine Corp
2003
NCS RTSC
TRS
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DELTA COST % DELTA COST % -31.2% -31.2% -33.2% -33.2% -34.3% -34.3% -20.1% -20.1%DELTA COST % DELTA COST % -31.2% -31.2% -33.2% -33.2% -34.3% -34.3% -20.1% -20.1%
STOCK AVAILABILITY STOCK AVAILABILITY 44 44 4 4 22 11SUPPORT COST REDUCTIONSUPPORT COST REDUCTION 44 44 4 4 33 00FIRM FIXED PRICEFIRM FIXED PRICE 44 33 4 4 11 11COMPETITIONCOMPETITION 00 33 1 1 33 33SYSTEM IMPROVEMENTS/MTSSYSTEM IMPROVEMENTS/MTS 44 22 4 4 11 11SINGLE LOGISTICIANSINGLE LOGISTICIAN 44 22 4 4 11 00ENHANCED UNIT TECH SUPPORTENHANCED UNIT TECH SUPPORT 44 22 4 4 11 11PROACTIVE COST AVOIDANCEPROACTIVE COST AVOIDANCE 33 11 3 3 00 00FACTORY-USER CONNECTIONFACTORY-USER CONNECTION 44 11 4 4 1 1 11UNIFIED CONFIGURATION MGMTUNIFIED CONFIGURATION MGMT 44 44 4 4 0 0 00TOTAL INVENTORY VISIBILITYTOTAL INVENTORY VISIBILITY 44 44 4 4 00 00BEST PRACTICESBEST PRACTICES 22 33 33 11 11TOTAL 41 33TOTAL 41 33 43 14 43 14 99
STOCK AVAILABILITY STOCK AVAILABILITY 44 44 4 4 22 11SUPPORT COST REDUCTIONSUPPORT COST REDUCTION 44 44 4 4 33 00FIRM FIXED PRICEFIRM FIXED PRICE 44 33 4 4 11 11COMPETITIONCOMPETITION 00 33 1 1 33 33SYSTEM IMPROVEMENTS/MTSSYSTEM IMPROVEMENTS/MTS 44 22 4 4 11 11SINGLE LOGISTICIANSINGLE LOGISTICIAN 44 22 4 4 11 00ENHANCED UNIT TECH SUPPORTENHANCED UNIT TECH SUPPORT 44 22 4 4 11 11PROACTIVE COST AVOIDANCEPROACTIVE COST AVOIDANCE 33 11 3 3 00 00FACTORY-USER CONNECTIONFACTORY-USER CONNECTION 44 11 4 4 1 1 11UNIFIED CONFIGURATION MGMTUNIFIED CONFIGURATION MGMT 44 44 4 4 0 0 00TOTAL INVENTORY VISIBILITYTOTAL INVENTORY VISIBILITY 44 44 4 4 00 00BEST PRACTICESBEST PRACTICES 22 33 33 11 11TOTAL 41 33TOTAL 41 33 43 14 43 14 99
LEGEND4 - high probability of significant improvement3 - high probability of moderate improvement 2 - moderate probability of significant improvement 1 - moderate probability of moderate improvement 0 - little or no probability of any improvement
LEGEND4 - high probability of significant improvement3 - high probability of moderate improvement 2 - moderate probability of significant improvement 1 - moderate probability of moderate improvement 0 - little or no probability of any improvement
LCCSLCCS LCCSLCCS LCCSLCCS BASE BASE BASEBASESYSTEM WITHSYSTEM WITH SYSTEM WITH SYSTEM WITH CASE CASE CASECASEGOVERNMENT GOVERNMENT GOVERNMENTGOVERNMENT WITHWITH ORGANICORGANICDEPOT DEPOT DEPOT AS SUB-DEPOT AS SUB- PREMIUM SUPPORTPREMIUM SUPPORT
CONTRACTORCONTRACTOR SERVICESERVICE
LCCSLCCS LCCSLCCS LCCSLCCS BASE BASE BASEBASESYSTEM WITHSYSTEM WITH SYSTEM WITH SYSTEM WITH CASE CASE CASECASEGOVERNMENT GOVERNMENT GOVERNMENTGOVERNMENT WITHWITH ORGANICORGANICDEPOT DEPOT DEPOT AS SUB-DEPOT AS SUB- PREMIUM SUPPORTPREMIUM SUPPORT
CONTRACTORCONTRACTOR SERVICESERVICE
BCABCA
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Contract StructureContract Structure
Process - “Crawl – Walk – Run“ ApproachProcess - “Crawl – Walk – Run“ Approach– Crawl Crawl
US Army Provided Interim Contractor Support (Cost Contract) to TRS for US Army Provided Interim Contractor Support (Cost Contract) to TRS for 5 Years, Conducted 1 Year Study, Limited User Implementation with 1 5 Years, Conducted 1 Year Study, Limited User Implementation with 1 US Army Unit (1998 – 2002)US Army Unit (1998 – 2002)
– WalkWalk US Army Expanded Program to all Active and National Guard Battalions, US Army Expanded Program to all Active and National Guard Battalions,
Negotiated a Firm Fixed Award Fee 3 Year Contract with TRS - 2003-Negotiated a Firm Fixed Award Fee 3 Year Contract with TRS - 2003-20052005
– RunRun TRS Implemented the Program, Supported Simultaneous Wartime TRS Implemented the Program, Supported Simultaneous Wartime
Missions and Homeland Defense Missions and Currently Negotiating for Missions and Homeland Defense Missions and Currently Negotiating for a 2-year Extension from 2006 – 2007a 2-year Extension from 2006 – 2007
In Addition to the Fixed Price Award, Contract Contains Some Cost Plus In Addition to the Fixed Price Award, Contract Contains Some Cost Plus CLINSCLINS
– These CLINS are for Contingency Activities – Support Troops in Hostile These CLINS are for Contingency Activities – Support Troops in Hostile Areas, etc. Areas, etc.
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MetricsMetrics
Unit and Fleet Readiness (AUnit and Fleet Readiness (Aoo): ): – Maintain Unit and Fleet Equipment Readiness Rate Greater Maintain Unit and Fleet Equipment Readiness Rate Greater
Than 90%Than 90% Incentive Fee:Incentive Fee:
– 20% NMCS Unit 20% NMCS Unit 15% NMCM Unit15% NMCM Unit– 20% NMCS Fleet 20% NMCS Fleet 15% NMCM Fleet15% NMCM Fleet– 15% Priority 2 CONUS Delivery15% Priority 2 CONUS Delivery– 15% Priority 2 OCONUS Delivery15% Priority 2 OCONUS Delivery– Fee is weighted toward supply Fee is weighted toward supply
70% Supply70% Supply 30% Maintenance30% Maintenance
– Priority 2 CONUS Delivery (48 Hours)Priority 2 CONUS Delivery (48 Hours)– Priority 2 OCONUS Delivery (96 Hours)Priority 2 OCONUS Delivery (96 Hours)
Data Source: Data Source: – LOGSA Monthly Readiness DataLOGSA Monthly Readiness Data– RepairDataRepairData™™ TAV COTS SW Package TAV COTS SW Package
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Adjusted Readiness Reported Adjusted Readiness Reported
at Both the Unit and Fleet at Both the Unit and Fleet LevelLevel
FLEET SYSTEM READINESS
020406080
100
1Q03
2Q03
3Q03
4Q03
1Q04
2Q04
3Q04
4Q04
1Q05
2Q05
3Q05
Average per Quarter(Reported Monthly)
Per
cen
t
FMC NMCS NMCM
FLEET SYSTEM READINESS
020406080
100
1Q03
2Q03
3Q03
4Q03
1Q04
2Q04
3Q04
4Q04
1Q05
2Q05
3Q05
Average per Quarter(Reported Monthly)
Per
cen
t
FMC NMCS NMCM
Average Adjusted Readiness Scoring
94.8% - 2003
97.0% - 2004
95.3% - 2005
FMC = fully mission capable
NMCS = non-mission capable due to supply
NMCM = non-mission capable due to lack of maintenance
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Emerging ResultsEmerging Results
Successfully Supported Offline Requisitions When Corp Successfully Supported Offline Requisitions When Corp Theater ADP Service Center (CTASC) was DownTheater ADP Service Center (CTASC) was Down
–Units Order Parts for Repairs Through CTASCUnits Order Parts for Repairs Through CTASC Provided 10 Times Unit’s Prior Two Years of B-64 Provided 10 Times Unit’s Prior Two Years of B-64
(AMCOM Sentinel Unique) Managed Parts During 4 (AMCOM Sentinel Unique) Managed Parts During 4 Month Period to Satisfy Surge Requirements at the Month Period to Satisfy Surge Requirements at the Beginning of the WarBeginning of the War
Provided Tailored Contingency Packages to Augment Provided Tailored Contingency Packages to Augment Unit’s Diagnostic Spares PackageUnit’s Diagnostic Spares Package
24 Hour / 7 Days a Week on Call Technical Support 24 Hour / 7 Days a Week on Call Technical Support Hotline Highly SuccessfulHotline Highly Successful
Consistent Readiness Scoring of GREATER THAN 94% Consistent Readiness Scoring of GREATER THAN 94% reflects Program Success of Supporting Sentinel reflects Program Success of Supporting Sentinel Radars WorldwideRadars Worldwide
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Emerging Results - AOR Emerging Results - AOR Parts DeliveryParts Delivery
Over a 3-Month Period Over a 3-Month Period (May – July 05), 30 Priority (May – July 05), 30 Priority 2 Requisitions Processed 2 Requisitions Processed From the Field (OCONUS)From the Field (OCONUS)
– Requisitions Required an Requisitions Required an Average of 8 Calendar Days Average of 8 Calendar Days From Receipt of Order to From Receipt of Order to Delivery in CountryDelivery in Country
Units required an additional Units required an additional 2 Days on Average to 2 Days on Average to Retrieve the Parts Retrieve the Parts
Total 10 Calendar Days Total 10 Calendar Days from Receipt of order to from Receipt of order to Parts in HandParts in Hand
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Program RisksProgram Risks
Spares and RepairsSpares and Repairs– Demand and Use RequirementsDemand and Use Requirements
Local Models Local Models Compass ModelsCompass Models Demand HistoryDemand History
– Parts ObsolescenceParts Obsolescence Cost to ProduceCost to Produce Advances in TechnologyAdvances in Technology Environmental / Safety IssuesEnvironmental / Safety Issues
– Changes in the Vendor / Industrial BaseChanges in the Vendor / Industrial Base Mergers and AcquisitionsMergers and Acquisitions Change in Product FocusChange in Product Focus Company ClosuresCompany Closures
Lack of Total ControlLack of Total Control– Organic Military Performance Organic Military Performance