1 asset hierarchy.pdf

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  • 7/28/2019 1 Asset Hierarchy.pdf

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    Revision G Page 1 of 2 28/06/2011

    COMPREHENSIVE ASSET MANAGEMENT PLAN

    TASK SHEET

    ASSET HIERARCHY

    APPLICATION AND PURPOSE

    Reference

    Asset hierarchy management allows the tracking of all assets and their associated

    locations using a family tree that forms relationships between physical locations, plant,

    processes within plant and assets constitutes within it. These relationships facilitate data

    collection and analysis for assets movement, maintenance and costs for individual assets,

    a grouping of assets or a plant level.

    3.3.5 to 3.3.7

    For IWK, developing a sound asset hierarchy provides a logical record of all Asset

    Maintenance Significant Equipment and a unique identifier for Operation and

    Maintenance of that equipment. It also allows for the development and recording of

    equipment maintenance / inspection history against a unique ID.

    IWK CURRENT PRACTICE

    Reference

    IWK's current Asset Hierarchy has an asset tagging and hierarchy in place which is not

    formally documented. However, the tagging system and the hierarchy are generally

    considered adequate for the purpose of the CAMP.

    IWK are assigning tags and include them in the hierarchy for equipment which is non-

    maintainable. This is unnecessary causing cluttering of the IFS database resulting in

    degraded system performance.

    4.1

    IWK RECOMMENDED PRACTICE

    Reference

    IWK to formally document their Asset Hierarchy, such as tagging procedure, codes

    utilised in AIMS/IFS etc. Following, IWK should remove unnecessary tags from the IFS

    database to allow for better system performance in line with the recommended hierarchy.

    3.3.3

    4.1

    DATA REQUIREMENTS

    Currently Recordedby IWK?Item Description Required Quality Level

    Y / N Quality

    LocationIdentifier

    Site / Asset Unique to one location Y OK

    FunctionIdentifier

    Equipment Type Unique to one type Y OK

    Unique IDassociation

    Functional Location Functional Location Y OK

    RELATED SECTIONS IN CAMP

    Reference

    Data Needs. 3.14

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    ITC REQUIREMENTS

    Logical hierarchy in IFS.

    Ability to search for equipment unique identifiers.

    Ability to identify all equipment of a particular type at one or more locations.

    CURRENT ITC CAPABILITIES

    Logical hierarchy exists in IFS.

    Search capability exists but is often slow.

    Currently limited to searches in one location/asset only (TBC).

    IWK ACTION PLAN

    Timeframe Reference

    Formally document IWK Asset Hierarchy development including

    standard codes for IFS.

    Short-term 5.1

    Carry out an across-asset review once formal IWK Asset Hierarchy

    document is developed, reviewed and approved. Ensure all locations

    are adhering to formal guidelines and implement any changes as

    necessary.

    Short-term 5.1

    As part of review above, remove or reclassify unnecessary items (see

    below additional notes) that have been tagged to reduce IFS workload.

    Short-term 5.1

    3.3.3

    IWK TRAINING REQUIREMENTS

    IWK CAMP Manual Overview Training.

    INITIAL CHAMPION ACTIVITIES

    Reference

    Develop IWK Asset Hierarchy Document. WorleyParsons suggests that IWK utilise the

    attached high-level "Process Coordination Map" (PCM) as a starting point for their

    ownership of Asset Hierarchy and develop their process and procedures.

    5.1

    ADDITIONAL/SUPPORT NOTES

    A recommended list of unnecessary items currently contained in IFS would include:

    - man hole covers (approximately 7,000 records in IFS with no maintenance actions; should be attached torespective sewer line and not be recorded individually)

    - manually operated valves (generally not maintained, replacement on failure)

    - process flow lines (currently not recorded and not required to do so)

    - subcomponents of control panels (currently not recorded and not required to do so)

    - small electrical equipment (such as light fittings, power sockets, fuse boards, etc; currently not recordedand not required to do so)

    These should be in line with the hierarchy recommendations outlines in Sections 3.3.1 and 3.3.3 for

    guidance, and based on table 3-1.