1 chapter 14: supply chain management prepared by amit shah, frostburg state university designed by...
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1
Chapter 14: Supply Chain Management
Prepared by Amit Shah, Frostburg State University
Designed by Eric Brengle, B-books, Ltd.
Copyright 2010 by Cengage Learning Inc. All Rights Reserved
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Learning Outcomes
2
LO1
LO2
LO3
Define the terms supply chain and supply chain management, and discuss the benefits of supply chain management
Discuss the concept of supply chain integration and explain why each of the six types of integration is important
Identify the eight key processes of excellent supply chain management, and discuss how each of these processes impacts the end customer
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Learning Outcomes
3
Discuss the key strategic decisions supply chain managers must make when designing their companies’ supply chains
Describe the logistical components of the supply chain
Explain why supply chain performance measurement is necessary and important
Discuss new technology and emerging trends in supply chain management
LO5
LO6
LO4
LO7
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Supply Chains and Supply Chain Management
4
Define the terms supply chain and supply chain management,
and discuss the benefits of supply chain management
LO1
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Supply Chains
5
The connected chain of all the business entities, both internal and external to the company,
that perform or support thelogistics functions.
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Supply Chains
6
Supply Chain Management- Amanagement system that
coordinates and integrates allof the activities performed bysupply chain members into a seamless process, from the
source to the point ofconsumption, resulting inenhanced customer and
economic value.
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Supply Chains
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Supply Chain Managers
8
Supply chain managers are responsible for
Making strategic decisions
Management of information through supply chain
Coordinating relationships between company and external partners
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Benefits of Supply Chain Management
9
Supply chain oriented companies commonly report:
• Lower inventory, transportation, warehousing, and packaging costs
• Greater supply chain flexibility
• Improved customer service
• Higher revenues
• Increased profitability
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Review Learning OutcomeSupply Chain Management
10
LO1
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Supply Chain Integration
11
Discuss the concept of supply
chain integration and explain
why each of the six types of
integration is important.
LO2
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Supply Chain Integration
12
System ApproachSystem
Approach
A key principle of supply chain management – that multiple firms work together to perform tasks as a single, unified system, rather than as several individual companies acting in isolation.
A key principle of supply chain management – that multiple firms work together to perform tasks as a single, unified system, rather than as several individual companies acting in isolation.
Supply Chain Integration
Supply Chain Integration
When multiple firms in a supply chain coordinate their activities and processes so that they are seamlessly linked to one another in an effort to satisfy the customer.
When multiple firms in a supply chain coordinate their activities and processes so that they are seamlessly linked to one another in an effort to satisfy the customer.
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Relationship Integration
13
Relationship Integration
Relationship Integration
The ability of two or more companies to develop social connections that serve to guide their interactions when working together.
The ability of two or more companies to develop social connections that serve to guide their interactions when working together.
Role Specificity
Role Specificity
When each firm in a supply chain has clarity in terms of knowing which firm is the leader, which firms are the followers, and which responsibilities are assigned to each firm.
When each firm in a supply chain has clarity in terms of knowing which firm is the leader, which firms are the followers, and which responsibilities are assigned to each firm.
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Relationship Integration
14
•High relationship integration allows the entire supply chain to perform at a higher level
•Tend to be managed by formal or informal social guidelines
•Tend to be open to information sharing across firm/business unit boundaries
•Tend to practice equitable risk/reward sharing
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Measurement Integration
15
Measurement Integration
Measurement Integration
The performance assessment of the supply chain as a whole that also holds each individual firm or business unit accountable for meeting its own goals
Activity-Based costing (ABC)
An accounting method used in measurement integration to assess the costs associated with each supply chain activity
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Measurement Integration
16
•Managers in all firms and units must conduct functional assessments
•Firms in supply chain should agree on and commit to principles of ABC
•Must be a widely agreed upon set of supply chain metrics that are standards
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Technology and Planning Integration
17
Technology and planning integration
The creation and maintenance of information technology systems that connect managers across and through the firms in the supply chain
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Technology and Planning Integration
18
Several firm-level and supply chain-level capabilities must be developed
•Firms in supply chain must become experts at information management
•Packets of information must be available in real-time
•Supply chain managers need strong internal communications capability
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Material and Service Supplier Integration
19
Material and Service Supplier Integration
The strategic alignment between a firm and its supply chain materials and services providers that enables the firm to streamline work processes and provide smooth, high-quality customer experiences.
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Internal Operations Integration
20
Internal Operations Integration
Links internally performed work into a seamless process that stretches across departmental and/or functional boundaries, with the goal of satisfying customer requirements
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Internal Operations Integration
21
Five distinct groups of activities:
• Firm must become cross-functionally unified
• Firm should seek to standardize operations/work processes
• Work processes should be simplified
• Process standards should be developed for internal benchmarks
• Overall logistical network of firm should be reconfigured
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Customer Integration
22
CustomerIntegrationCustomerIntegration
A competency that enables firms to offer long-lasting, distinctive, value-added offerings to those customers who represent the greatest value to the firm or supply chain
ABC Segmentation
The supply-chain process whereby customers are placed into groups A, B, and C according to their overall long-term value to the firm and to the extent to which the firm can serve their desires
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Customer Integration Drivers
23
•Understand not all customers are alike
•Should use market segmentation
•Select customer groups for whom to provide highest levels of service
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Review Learning OutcomeSupply Chain Integration
24
LO2
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Key Processes of Supply Chain Management
25
Identify eight key processes of excellent supply chain
management, and discuss how each of these processes
impacts the end customer.
LO3
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Key Processes
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Customer Relationship Management
27
Customer Relationship Management Process - The
prioritization of a firm’s marketingfocus on different customer
group’s long-term value to thecompany or supply chain;
designed to identify andbuild relationships with good
customers.
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Customer Service Management
28
Customer Service ManagementProcess- A multi-company, unifiedresponse system to the customerwhenever complaints, concerns,
questions, or comments are voiced;designed to ensure that customer
relationships remain strong.
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Demand Management
29
Demand Management Process- Thealignment of supply and demandthroughout the supply chain to
anticipate customer requirementsat each level and create demand-
related plans of action prior toactual customer purchasing
behavior.
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Order Fulfillment
30
Order Fulfillment Process- Asupply chain management process
involves generating, filing, delivering, and providing on-the-spot service for customer orders.
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Manufacturing Flow Management
31
Manufacturing Flow ManagementProcess - A process that ensures
that firms in the supply chain havethe resources they need.
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Supplier Relationship Management
32
Supplier Relationship ManagementProcess - A supply chain
management process that supportsmanufacturing flow by identifying
and maintaining relationshipswith highly valued suppliers.
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Product Development and Commercialization
33
Product Development and Commercialization Process- Thegroup of activities that facilitates
the joint development and marketing of new offerings among
a group of supply chain partnerfirms.
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Returns Management
34
Returns Management Process- AProcess that enables firms to manage volumes of returned
product efficiently, whileminimizing costs and maximizingthe value of the returned assetsto the firms in the supply chain.
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Review Learning OutcomeKey Processes of Supply Chain Management
35
LO3
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Strategic Supply Chain Management Decisions
36
Discuss the key strategic
decisions supply chain managers
must make when designing
their companies’ supply chains.
LO4
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Supply Chain Management
37
Lean Supply Chain Management – The strategy that focuses primarily on
the removal of waste from the supply chain to achieve the lowest total cost to
the members of the supply chain system.
Agile Supply Chain Management – The supply chainstrategy that focuses primarily on
the ability of the firm to fulfill customer demand,even if this means somewhat higher costs.
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Lean versus Agile Supply Chain Management
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Mapping The Supply Chain
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Review Learning OutcomeKey Strategic Decisions Supply Managers Must Make
40
LO4
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Managing Logistical Components
41
Describe the logistical components of the
supply chain.
LO5
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Logistical Components of the Supply Chain
42
SupplySupplyChainChainTeamTeam
Sourcing & ProcurementSourcing & Procurement
Order ProcessingOrder Processing
Inventory ControlInventory Control
Warehouse & Materials HandlingWarehouse & Materials Handling
TransportationTransportationLo
gis
tics
Info
rma
tio
n S
yste
mL
og
isti
cs In
form
ati
on
Sys
tem
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Sourcing and Procurement
• Plan purchasing strategies
• Develop specifications
• Select suppliers
• Negotiate price and service levels
• Reduce costs
43
The Role of Purchasing:The Role of Purchasing:
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Order Processing
44
http://www.walmartstores.com
Online
Electronic Data Interchange- Information technology that
Replaces paper documents thataccompany business transactions
With electronic transmissionOf the information.
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Inventory Control
45
Inventory Control System- A methodof developing and maintaining an
adequate assortment of materials or products to meet amanufacturer’s or a customer’s
demand.
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Inventory Control
46
Materials Requirement Planning(MRP) - An inventory control system that manages the replenishment of
raw materials, supplies, and components from the supplier to the manufacturer.
Distribution Resource Planning (DRP) - An inventory control system that manages
the replenishment of goods from the manufacturer to the final consumer.
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Inventory Replenishment Example
47
MRP
Sleep Right MattressRetail Store
Sleep Right MattressRetail Store
Sleep Right Distribution Center
Sleep Right Distribution Center
ABC MattressWholesaling Company
ABC MattressWholesaling Company
Great MattressCompany
Great MattressCompany
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Materials Handling Functions
48
Receive goods into warehouse
Dispatch the goods totemporary storage
Recall, select, or pick the goods for shipment
Identify, sort, and label goods
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Transportation
49
Airways
Water
Pipelines
Motor Carriers
Railroads
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Transportation Mode Choice
50
Cost Transit time Reliability Capability Accessibility Traceability
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Criteria for RankingModes of Transportation
51
Relative Cost
TransitTime
Reliability
Capability
Accessibility
Traceability
HighestHighest LowestLowest
Air WaterPipeRailTruck
Water Rail Pipe Truck Air
Pipe Truck Rail Air Water
Water
Truck
Rail Truck Air Pipe
Rail Air Water Pipe
Air Truck Rail Water Pipe
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Supply Chain Performance Measurement
52
Explain why supply chain performance measurement is necessary and important.
LO6
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Supply Chain Performance Measurement
53
A good metric is characterized by five qualities:
•Creates understanding of strategic objectives and tactical plans
•Promotes behaviors that are consistent with achieving these objectives
•Allows for recording of actual results/outcomes
•Allows companies to compare themselves to competitors and customer expectations
•Motivates continuous improvement
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The Balanced Scorecard Approach
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Review Learning OutcomeWhy is Supply Chain Performance Measurement
Important?
55
LO6
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Trends in Supply Chain Management
56
Discuss new technology and emerging trends in
supply chain management.
LO7
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Trends in Supply Chain Management
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Electronic distributionElectronic distribution
Outsourcing of logistics functionsOutsourcing of logistics functions
Advanced computer technologyAdvanced computer technology
Globalization of supply chain managementGlobalization of supply chain management
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Advanced Computer Technology
• Automatic identification systems– Bar coding– Radio frequency technology
• Communications technology
• Supply chain software systems
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Outsourcing Logistics Functions
• Reduce inventories
• Locate stock at fewer plants and distribution centers
• Provide same or better levels of service
59
Outsourcing BenefitsOutsourcing Benefits
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Review Learning OutcomeEmerging Trends in Supply Chain Management
60
LO7
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