1 fuel oil handlingviix
TRANSCRIPT
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HANDLING ofFUELS
Marine & Diesel application
2
Storage
tankSeparation
systembooster
Fuel handling.
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3
Destillates
Vacuum gasoilGasoline
LCO
HCO
Naptha
Visbreaker bottom
Vacuum residue
FCC (Fluid Cat Crack)
Va
cuum
destillat i
on
Destillate
ResiduesVisbraker
Atmosphericde
stillatio
n
30-55%
45-70%
65%
35%
30-50%
50-70% 500-700 cSt
=< 1000 cSt
Fuel handling.
Distillate components
4Fuel handling.
ISO 8217 . 2005
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ISO 8217 limit:Max 80 ppm Al + Si
Recommendation:
Max 15 ppm Al + Si
Installation efficiency!
Fuel handling.
6Fuel handling.
LSHFO arrangement
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Oil from separator
Overflow from service tank
High Level alarm switch
Low level alarm switch
Steam controller with P type controller
Suction for Booster pumps
Suction for Boliler
Drain
Venting from tank
Start/ Stop transfer pump
From bunker tanks
Sloping bottom
High and low level alarm switches
Automatic refill via transfer pump
Drain valve (self closing)
Fuel handling.
Settling tank design
8
Sloping bottom
Low level alarm switch.
Drain valve (self closing)
Overflow pipe to bottom of thetank
Fuel handling.
Service tank design
Oil from separator
Overflow to settling tank
High Level alarm switch
Low level alarm switch
Steam controller with P type controller
Suction for Booster pumps
Suction for Boliler
Drain
Venting from tank
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9Fuel handling.
Tank arrangement
10Fuel handling.
Tank arrangement
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11Fuel handling.
Tank arrangement
Fuel handling. 12
New rules
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Fuel handling. 13
Tank arrangement
Fuel handling. 14
Tank arrangement
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Settling Tank arrangement
General about mixing of fuels. Great care must be taken in order not to mix
different fuels in any tanks. Incompatibility problems may occur that creates
the formation of precipitated asphaltenes forming high viscous sludge. This
sludge may block any strainers, heaters, separators and filters in the entire
fuel system.
In order to provide a fuel handling that minimise the risk of mixing two fuels
of different origin, two settling tanks should be provided. These tanks should
be used alternatively in order to utilise a better settling and stabilising the oiltemperature before being treated by separators.
When only one settling tank is provided, great care must be taken whenchanging from one bunker type to another. The tank must be emptied to a
low level before the new bunker is transferred into the tank.
By doing this is the risk of mixing two fuels of different origin is minimised.Cleaning of the settling tank(s) should be done at least once a year
Fuel handling.
Tank summary
16
Service Tank arrangement:
In order to provide a fuel handling that minimisethe risk of mixing two fuels of different origin, twoservice tanks should be provided. These tanksshould be used alternatively in order to avoidmixing of two fuels of different origin at a hightemperature. Cleaning of the service tank(s)
should be done at least once a year.
Fuel handling.
Tank summary
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2 SETTLING TANKS
2 SERVICE TANKS
4 SETTLING TANKS with LSHFO
4 SERVICE TANKS with LSHFO
Separate ULSMDO/GO system
- Separator capacities considered to
worst case fuel quality.
Fuel handling.
Tank arrangement
18Fuel handling.
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PIPI
Fuel handling.
Pump configuration
20Fuel handling.
ACP 032
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Fuel handling. 21
Not tuned
Fuel handling. 22
Tuned
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Lubricity/ Viscosity
Fuel handling. 23
24Fuel handling.
ACP 032
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Fuel handling. 25
Gear pump
Fuel handling. 26
Gear pump
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PI
PS
PI PI
Mt50
Fuel handling.
Flow regulation
28
PI PI
Fuel handling.
Heater configuration
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M3
Fuel handling.
Steam /thermal heater
30
CBM
Fuel handling.
Steam /thermal heater
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Cleans the heaterwithout dismantling.
Less work.
Less wear on theparts on the heater.
Increased efficiency.
Once a year for
HFO. Every 6 mnd for LO.
Alfa Laval CIP System
Fuel handling.
32
Alfa Laval CIP System
Fuel handling.
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P
PI
TI
Sep. water outlet
Sep. oil outlet
Sep. oil inlet
Steam connections
Drain
Centrifugal pump
Alfa Laval CIP System
Fuel handling.
34
Maintenance:
Manual cleaning with high-pressure
washer or soft brush.
Once a year for HFO and every 2 times
a year for LO.
Fuel handling.
Electrical heater
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UNTREATEDFUEL
TREATEDFUEL
Fuel handling.
36Fuel handling.
Instable fuel
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37Fuel handling.
Instable fuel
38Fuel handling.
Instable fuel
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39Fuel handling.
Instable fuel
40Fuel handling.
Instable fuel
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Atmospheric system.
Venting pipe
Venting pipe
Regulatingvalve
Automaticfilter
PT : Pressure transmitter
VT : Viscosity transmitter
TT : Temperature transmitter
Circulating pumps Heaters
Mixing tube
Fuel handling.
Booster system
42
Pressurized system.
Automatic filter
FT: Flow transmitter
Supply pumps
PT : Pressure transmitter
VT : Viscosity transmitter
TT : Temperature transmitter
PDS: Pressure difference sensor
LS: Level switch
Return from engine
Return from mixing tube
Regulatingvalve
Regulating
valve
Fuel handling.
Booster system
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Fuel handling. 43
44Fuel handling.
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45Fuel handling.
Homogenizer
46Fuel handling.
Homogenizer
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47Fuel handling.
ISO 8217 . 2005
48Fuel handling.
Homogenizer