1 fuel oil handlingviix

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    HANDLING ofFUELS

    Marine & Diesel application

    2

    Storage

    tankSeparation

    systembooster

    Fuel handling.

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    3

    Destillates

    Vacuum gasoilGasoline

    LCO

    HCO

    Naptha

    Visbreaker bottom

    Vacuum residue

    FCC (Fluid Cat Crack)

    Va

    cuum

    destillat i

    on

    Destillate

    ResiduesVisbraker

    Atmosphericde

    stillatio

    n

    30-55%

    45-70%

    65%

    35%

    30-50%

    50-70% 500-700 cSt

    =< 1000 cSt

    Fuel handling.

    Distillate components

    4Fuel handling.

    ISO 8217 . 2005

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    5

    ISO 8217 limit:Max 80 ppm Al + Si

    Recommendation:

    Max 15 ppm Al + Si

    Installation efficiency!

    Fuel handling.

    6Fuel handling.

    LSHFO arrangement

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    7

    Oil from separator

    Overflow from service tank

    High Level alarm switch

    Low level alarm switch

    Steam controller with P type controller

    Suction for Booster pumps

    Suction for Boliler

    Drain

    Venting from tank

    Start/ Stop transfer pump

    From bunker tanks

    Sloping bottom

    High and low level alarm switches

    Automatic refill via transfer pump

    Drain valve (self closing)

    Fuel handling.

    Settling tank design

    8

    Sloping bottom

    Low level alarm switch.

    Drain valve (self closing)

    Overflow pipe to bottom of thetank

    Fuel handling.

    Service tank design

    Oil from separator

    Overflow to settling tank

    High Level alarm switch

    Low level alarm switch

    Steam controller with P type controller

    Suction for Booster pumps

    Suction for Boliler

    Drain

    Venting from tank

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    9Fuel handling.

    Tank arrangement

    10Fuel handling.

    Tank arrangement

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    11Fuel handling.

    Tank arrangement

    Fuel handling. 12

    New rules

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    Fuel handling. 13

    Tank arrangement

    Fuel handling. 14

    Tank arrangement

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    15

    Settling Tank arrangement

    General about mixing of fuels. Great care must be taken in order not to mix

    different fuels in any tanks. Incompatibility problems may occur that creates

    the formation of precipitated asphaltenes forming high viscous sludge. This

    sludge may block any strainers, heaters, separators and filters in the entire

    fuel system.

    In order to provide a fuel handling that minimise the risk of mixing two fuels

    of different origin, two settling tanks should be provided. These tanks should

    be used alternatively in order to utilise a better settling and stabilising the oiltemperature before being treated by separators.

    When only one settling tank is provided, great care must be taken whenchanging from one bunker type to another. The tank must be emptied to a

    low level before the new bunker is transferred into the tank.

    By doing this is the risk of mixing two fuels of different origin is minimised.Cleaning of the settling tank(s) should be done at least once a year

    Fuel handling.

    Tank summary

    16

    Service Tank arrangement:

    In order to provide a fuel handling that minimisethe risk of mixing two fuels of different origin, twoservice tanks should be provided. These tanksshould be used alternatively in order to avoidmixing of two fuels of different origin at a hightemperature. Cleaning of the service tank(s)

    should be done at least once a year.

    Fuel handling.

    Tank summary

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    17

    2 SETTLING TANKS

    2 SERVICE TANKS

    4 SETTLING TANKS with LSHFO

    4 SERVICE TANKS with LSHFO

    Separate ULSMDO/GO system

    - Separator capacities considered to

    worst case fuel quality.

    Fuel handling.

    Tank arrangement

    18Fuel handling.

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    19

    PIPI

    Fuel handling.

    Pump configuration

    20Fuel handling.

    ACP 032

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    Fuel handling. 21

    Not tuned

    Fuel handling. 22

    Tuned

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    Lubricity/ Viscosity

    Fuel handling. 23

    24Fuel handling.

    ACP 032

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    Fuel handling. 25

    Gear pump

    Fuel handling. 26

    Gear pump

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    27

    PI

    PS

    PI PI

    Mt50

    Fuel handling.

    Flow regulation

    28

    PI PI

    Fuel handling.

    Heater configuration

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    29

    M3

    Fuel handling.

    Steam /thermal heater

    30

    CBM

    Fuel handling.

    Steam /thermal heater

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    31

    Cleans the heaterwithout dismantling.

    Less work.

    Less wear on theparts on the heater.

    Increased efficiency.

    Once a year for

    HFO. Every 6 mnd for LO.

    Alfa Laval CIP System

    Fuel handling.

    32

    Alfa Laval CIP System

    Fuel handling.

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    33

    P

    PI

    TI

    Sep. water outlet

    Sep. oil outlet

    Sep. oil inlet

    Steam connections

    Drain

    Centrifugal pump

    Alfa Laval CIP System

    Fuel handling.

    34

    Maintenance:

    Manual cleaning with high-pressure

    washer or soft brush.

    Once a year for HFO and every 2 times

    a year for LO.

    Fuel handling.

    Electrical heater

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    35

    UNTREATEDFUEL

    TREATEDFUEL

    Fuel handling.

    36Fuel handling.

    Instable fuel

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    37Fuel handling.

    Instable fuel

    38Fuel handling.

    Instable fuel

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    39Fuel handling.

    Instable fuel

    40Fuel handling.

    Instable fuel

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    41

    Atmospheric system.

    Venting pipe

    Venting pipe

    Regulatingvalve

    Automaticfilter

    PT : Pressure transmitter

    VT : Viscosity transmitter

    TT : Temperature transmitter

    Circulating pumps Heaters

    Mixing tube

    Fuel handling.

    Booster system

    42

    Pressurized system.

    Automatic filter

    FT: Flow transmitter

    Supply pumps

    PT : Pressure transmitter

    VT : Viscosity transmitter

    TT : Temperature transmitter

    PDS: Pressure difference sensor

    LS: Level switch

    Return from engine

    Return from mixing tube

    Regulatingvalve

    Regulating

    valve

    Fuel handling.

    Booster system

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    Fuel handling. 43

    44Fuel handling.

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    45Fuel handling.

    Homogenizer

    46Fuel handling.

    Homogenizer

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    47Fuel handling.

    ISO 8217 . 2005

    48Fuel handling.

    Homogenizer