1 general mooc

7/25/2019 1 General MOOC

1/49

Plant Engineering and Design Foundations

Part 1 - Introduction to Oil & Gas facilities Design

Welcome!


2/49

Training objectives & scope

To get familiar with how Oil & Gas facilities Projects are developed

To get familiar with how Oil & Gas facilities design is conducted

To get familiar with the work of each Engineering discipline


3/49

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESSo PLANT LAYOUTo EQUIPMENTo SAFETY & ENVIRONMENTo MATERIALS & CORROSIONo CIVILo PIPINGo INSTRUMENTATION & AUTOMATIONo ELECTRICAL

Training Agenda


4/49





o PROCESSo PLANT LAYOUTo EQUIPMENTo SAFETY & ENVIRONMENTo MATERIALS & CORROSIONo CIVILo PIPINGo INSTRUMENTATION & AUTOMATIONo ELECTRICAL

Training Agenda


5/49


Pre-Project/Conceptual

Objective: Define the

business opportunity, select

technology, estimate cost

Content: technicalassessment, develop process

design, milestone schedule,

cost estimate

Deliverables: Functional

requirements, Process

design, +/-30% cost

estimate, milestone

schedule

By: Company

Step 1


6/49








cost estimate



design, +/-30% cost

estimate, milestone

schedule

By: Company

gateStep 1


7/49








cost estimate



design, +/-30% cost

estimate, milestone

schedule

By: Company

Front End Engineering Design

(FEED)

Objective: refine cost estimate,

prepare EPC phase

Content:Develop Plant design(P&IDs, layout etc.)

Deliverables: +/-10% cost

estimate, Technical exhibits of

EPC Contract, Project schedule

By: Contractor

gateStep 1 Step 2


8/49








cost estimate



design, +/-30% cost

estimate, milestone

schedule

By: Company


(FEED)


prepare EPC phase





By: Contractor

gate gateStep 1 Step 2


9/49








cost estimate



design, +/-30% cost

estimate, milestone

schedule

By: Company


(FEED)


prepare EPC phase





By: Contractor

gate gate

Project Execution(EPC)

Objective: Delivery of the Plant

ready for Start-Up

Content: Detail Engineering,Procurement, Construction

Deliverables: Mechnically

completed Plant, ready for Start-Up

By: Contractor

Step 1 Step 2 Step 3

P j d l h


10/49








cost estimate



design, +/-30% cost

estimate, milestone

schedule

By: Company


(FEED)


prepare EPC phase





By: Contractor

gate gate

Project Execution(EPC)

Objective: Delivery of the Plant

ready for Start-Up

Content: Detail Engineering,Procurement, Construction

Deliverables: Mechnically

completed Plant, ready for Start-Up

By: Contractor

Step 1 Step 2 Step 3

ll


11/49

Design Procurement Manufacturing Shipping

InstallationConstruction &

erectionInspection & tests Hand-over

Project execution overall view

T i i A d


12/49


Engineering:Organisation, Documents



Training Agenda


13/49


14/49

Engineering organisation


15/49

Engineering

Process

Safety

Equipment / Mechanical

Plant Layout

Piping

Civil

Instrumentation and Automation

Electrical

Engineering organisation

Training Agenda


16/49

Project development phases: the role of Engineering

Engineering: Organisation,Documents



Training Agenda

Engineering document register


17/49

Engineering document register

Document number Document title Documentrevision

A 1 48104 Service building instrument. rooms cables routing B

A 2 48102 Trouble shooting diagrams D

A 3 48134 F&G system architecture drawing E

A 4 50100 Instrument index B

A 7 50003 Spec for instrument installation works and service C

A 8 50960 Instrument Data sheets for temperature switches B

A 9 50110 Requisition for pressure relief valves B

M 1 62059 General plot plan B

M 2 62020 Piping details standard C

M 2 62070 Piping general arrangement Area 1 D

M 4 60100 Special items list D

M 5 62250 Piping isometrics booklet C

M 6 60000 Pipes and fittings thickness calculation A

M 6 62351 Calculation note CN1 - piping stress analysis A

M 7 60001 General piping specification C

M 8 60103 Data sheets for station piping material B

M 9 60200 Requisition for pipes F

Engineering document codification


18/49

Engineering document codification

Discipline code

A Instrumentation & Control

C Civil engineering

E Electrical

G Project general documents

J Mechanical

K Safety

M Piping& Layout

P Processes

S SteelStructures

V Vesse lsHeat exchangers

W MaterialsWelding

Document type

1 Installation drawings

2 Detail drawings

3 Diagrams

4 ListsBill of Quantities

5 Isometrics6 Calculation notes

7 Specifications

8 Data sheets

9 Requisitions

Serial number

Document number Document title Documentrevision

A 1 48104 Service bui lding instrument.rooms cables routing B

A 2 48102 Trouble shooting diagrams D

A 3 48134 F&G system architecture drawing E

A 4 50100 Instrument index B

A 7 50003 Spec for instrument installation works and service C

A 8 50960 Instrument Data sheetsfor temperature switches B

A 9 50110 Requisition for pressure relief valves B

M 1 62059 General plot plan B

M 2 62020 Piping details standard C

M 2 62070 Piping general arrangement Area 1 D

M 4 60100 Special items list D

M 5 62250 Piping isometrics booklet C

M 6 60000 Pipes and fittings thickness calculation A

M 6 62351 Calc ul at ion note CN1 - pi ping st ress anal ysi s A

M 7 60001 General piping specification C

M 8 60103 Data sheets for station piping material B

M 9 60200 Requisition for pipes F

Revision index

The common engineering deliverables


19/49

The common engineering deliverables

Training Agenda


20/49

Project development phases: the role of Engineering




Training Agenda

Plant Design


21/49

Plant Design

Business case

Plant Design


22/49

Plant Design

PFD,

HMB

ProcessSimulations

Business case

Process Design, PFD, HMB


23/49

g , ,

Plant Design


24/49

g

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Process Equipment sizing & Data Sheet


25/49

q p g

Process Equipment sizing & Data Sheet


26/49

Plant Design


27/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Plant Design


28/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions

Material selection and

specifications

Plant Design


29/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Plant Design


30/49

Plant Design


31/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption

Utility Units Design

Plant Design


32/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Electrical powergeneration& distribution

Electrical design


33/49

Electrical design


34/49

Electrical design


35/49

Turbogenerator

Switchgear

Transformer

Plant Design


36/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design


Civil Foundation Drawings


37/49

Plant Design


38/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design


Plant Design


39/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design

P&IDs


P&ID


40/49

Compare the

information shown onthe PFD and the P&ID

Plant Design


41/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design

P&IDs

Piping Routing


Piping isometric drawing


42/49

Plant Design


43/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design

P&IDs

Piping Routing

Instrumentation &

Control design

Instrumentation design


44/49

Plant Design


45/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design

P&IDs

Piping RoutingStructural steel

design

Instrumentation &

Control design

Structural steel design


46/49

Structural steel design drawings


47/49

Plant Design


48/49

PFD,

HMB

Process

Equipment

sizing /

specification

ProcessSimulations

Business case

Equipment design by

vendors

Fluids composition

& conditions


specifications

Plant Layout

Utility consumption


Civil design

P&IDs

Piping RoutingStructural steel

design

Instrumentation &

Control design

Training Agenda


49/49





o PROCESSo PLANT LAYOUTo EQUIPMENTo SAFETY & ENVIRONMENTo MATERIALS & CORROSIONo CIVILo

PIPINGo INSTRUMENTATION & AUTOMATIONo ELECTRICAL