1 insite 7.1 overview copyright © 1997-2008 cummins, inc. all rights reserved
TRANSCRIPT
1
INSITE 7.1 Overview
Copyright © 1997-2008 Cummins, Inc.All Rights Reserved.
2
Agenda
INSITE 7.1 -- What’s New
Features of INSITE: Installation/Auto RunTool SecurityStart UpTools OptionsECM SecurityUser ManagerConnectionsFaultsOBD Fault CodesData Monitor/LoggerOBD Monitors
ECM Diagnostic TestsFeatures and
ParametersCalibration SelectionWork OrdersTrip InformationAudit TrailAdvanced ECM Data Inquire Data ExtractionMultiple Module
SupportHelp FilesSupported Languages
3
INSITE 7.1 -- What’s New
Installation Upgrade Capability:• Upgrade from previous versions of INSITE 6.5.2, 7.0, 7.0 FP1,and
7.0 FP2
Work Orders:• INSITE 7.1 upgrades images from previous versions of INSITE.
Translations:• Korean, Russian, and Japanese are now supported by INSITE 7.1
4
New Engine Support For: ISBe5 – CM2150E ISBe4.5 – CM2150 ISEe – CM2220 ISEe4 HD – CM2220 ISFe4 – CM2220
INSITE 7.1-- What’s New Continued…
5
Data Monitor/Logger Show/Hide
Data Monitor/Logger has a new functionality within this window. The vertical splitter bar now has a Show/Hide arrow button.
This one-click button will allow the user to expand or collapse the left column. Collapsing the left column will allow the monitoring section to expand.
Data Monitor/Logger Limits
Upper and Lower Limits values are displayed in Data Monitor/Logger. These limits are only supported for some of the monitored parameters. If a monitor
parameter does not support this feature, the limits will be shown as blank. If a monitored value is not within the displayed limits, this row will then be displayed
in bold. This feature only applies to the ISX CM870 for INSITE 7.1.
New ECM Features
6
New ECM Features
Data Monitor/Logger Show/Hide:
Click on the arrow to expand
or collapse the left column
7
New ECM Features
Data Monitor/Logger Limits:
BOLD: Monitored Value is out of range
8
Engine State Monitor Test
The test displays, in real time, the active engine control state that is currently controlling the engine. Additionally, the operating state is described in the status window. This test only applies to the following engines:
Automotive:ISM CM876, ISX CM871, ISB CM2150, ISC CM2150, ISL CM2150, ISLG CM2180, ISM CM570, ISX
CM570, CELECT Plus
Industrial:QSB CM850, QSC CM850, QSL CM850, QSB 3.3, QSK19 MCRS, QSK38 MCRS, QSK50/60 MCRS
Power Generation:QSB CM850 PG, QSC CM850 PG, QSL CM850 PG, QSK19 MCRS PG, QSK38 MCRS PG, QSK50/60
MCRS PG, QSK23 CM850 PG, QST30 CM850 PG
New ECM Diagnostic Tests
9
Engine State Monitor Test
Click on Start button to start the test
10
Urea Doser Pump Override Test
This test commands the doser to inject urea at a fixed rate, for a fixed amount of time to test the complete dosing system.
This test has been added to the following engines: • ISEe - CM2220• ISEe4 HD - CM2220
New ECM Diagnostic Tests
11
Urea Doser System Heater Test
This test allows the service technician to override the relay to measure the relay’s voltage output and confirm the relay is working.
This test has been added to the following engines: • ISEe - CM2220• ISEe4 HD - CM2220
New ECM Diagnostic Tests
12
Fuel Control Valve Initial Position Setup
This test will allow the adjustment of the Fuel Control Valves Initial position when the engine is first started.
This allows the user to adjust the initial position for optimum starting performance.
This test only applies to the following engines: • GTA3.9/5.9/8.3GC• KTA19/38GC - CM556/CM558
New ECM Diagnostic Tests
13
Fuel Control Valve Initial Position Setup
Make desired adjustments Click on Start button
14
The following ECM Special Features have been expanded to include these engines:
Engine Protection History and Engine Protection Settings QSK23 CM850 PG QST30 CM850 PG
Real Time Clock QSK23 CM850 PG QST30 CM850 PG
Engine Protection Witness Test QSK19 MCRS QSK38 MCRS QSK 50/60 MCRS
Advanced ECM Data
15
Windows Operating Systems SupportedWindows 2000, XP, Vista
Windows Operating Systems NOT SupportedWindows 98, 98SE, ME, NT, x64, Vista 64-bit
Recommended PC Hardware:Pentium 4,1.8 GHz or greater1 GB RAMDVD Drive
INSITE 7.1-- What’s New Continued…
16
Features of INSITE
Copyright © 1997-2008 Cummins, Inc.All Rights Reserved.
17
Auto Run Menu
INSITE installation CD uses an Auto Run Menu To Install, Select Install INSITE INSITE will upgrade from previous versions It is not necessary to uninstall previous versions of
INSITE before installing the new version
18
INSITE Auto Run Menu
Quick Start Guide or complete
installation instructions
Quick Start Guide and complete
installation instructionsIn Spanish, Portuguese, Turkish, and
Chinese
CENSEQST30 G-DriveData link drivers
Install INSITE
19
INSITE Auto RunAlternate Language Options
Alternate Language
Quick Start Guides
20
INSITE Auto Run Menu Other Tools
Install QST30 G-
Drive
Install INSITE CENSE
Cummins INLINE 4/5Drivers & Firmware
21
Auto Run Wrap Up
Refer to either the Quick Start Guide or the Installation Instructions
INSITE will upgrade from previous versions• It is not necessary to uninstall previous versions of
INSITE before installing the new version
Back to Agenda
22
Tool Security
Upon Initial StartupRegistration Password Required
• Basic Password is needed to access INSITE Basic Functionality (Read Only)
• Additional Functionality can be added– Once INSITE is opened
– Tools Options Security
23
Tool Security
Notice the difference between
Zero’s and O’s
24
Tool Security
Back to Agenda
18 Digit Password
25
INSITE Start Up
Copyright © 1997-2008 Cummins, Inc.All Rights Reserved.
26
Tool Bar Menu Bar Title Bar
Minimize
Maximize
CloseView Bar
Communication Status
Selected Connection
Type
Connection Status
27
Tool Security
Functionality Levels Basic, Read Only Lite, Limited Functionality
• No Calibration Download RSGR, Road Speed Governor Restricted
• Similar to Lite, no adjustments to Speed related Parameters
Pro, Full Functionality
• Read, Write, Adjustments, Calibration Download Industrial/Power Generation Applications
• Full Functionality for Industrial Engines Only
• Calibration Download
• Feature Adjustment
• Target audience, RSGR locations
28
Tool Security
Click on “Add” to enter the New
Functionality Password
29
Tool Security
History of calibration download that required a password
30
Tool Security
ECM Password Removal (Zap-It)
Passwords that allow INSITE to remove ECM Passwords
31
Tool Security
Fleet Counts
Allows user to store counts to download several Calibrations without using Single Passwords
32
Tool SecurityWrap Up
Be careful when entering passwords containing Zero’s and/or O’s
Tools Options SecurityEnter your Functionality PasswordEnter Fleet Count PasswordEnter Zap-It Password
Back to Agenda
33
Tools Options Connections
Add and Remove
Connections
34
Tools Options General
Personal Preferences
35
Tools Options General Appearance
Font size can be changed for ease of viewing
Select Modify
36
Tools Options Units of Measure
Select Add
Insert Group Name
37
Tools Options Units of Measure
Predefined Groups
Custom Groups may be set up
Adjust Custom Groups to match User Preferences
38
Tools OptionsWrap Up
One place to Set up and customize INSITE
Contains: Connections File Locations General
• Location to Adjust Font Sizes Tool Level Security
• ECM Password Removal Passwords• Fleet Calibration Count Passwords
Units of Measure User Manager Work Orders Back to Agenda
39
ECM Security
Most of the Cummins ECMs have four levels of password capabilities:
• Master
• Adjustment
• Reset
• OEM
40
ECM SecurityMaster ECM Password
No Changes to ECM Allowed Includes all Writes and Resets
Adjustment Password Master Password must also be Set Only allows changing ECM Adjustments
• Features and Parameters
Reset Password Master Password must also be Set Only allows ECM Resets
• Fault Codes, Trip Information
OEM Password Master Password does not need to be set Protects OEM Specific Parameters from Adjustment
41
ECM Security
Tools ECM Passwords…
42
ECM Security
Master Password is Set/Locked
Enter Password to Unlock
43
44
ECM Security
Select Password Level from the dropdown list
Enter Password
45
ECM Security Wrap Up
Used to protect the ECM from users making unauthorized adjustments
Different levels can be set to allow for:• Resets only (Reset Password)• Feature Adjustments (Adjustment Password)• Full functionality (Master Password)
Master Password must be Set when using ECM Security
Back to Agenda
46
User Manager
Enables a system administrator to assign specific access rights to individual users and groups
When enabled, a login is required to open INSITE
Multiple users and groups can be created
47
Tools Options User Manager
Click on User Manager
Select to Enable
Select Apply
48
System Administrator
Enter the password for the System Administrator
49
Setting up Groups
Expand User Manager and click on Groups
Click on Add to add aGroup
50
Setting up Groups
Enter Name of Group
Select the Rights that the group should have the ability to do
51
Setting up Users
Add New User
52
Setting up Users
Enter New User Name
Enter Password
Select an existing Group
53
Modifying Users
Modify existing Users
54
Modifying Groups
New Group will show under Custom
Modify existing Group
55
After Re-starting INSITE
Required To select
User Name
Enter Password
56
User ManagerWrap Up
User Manager allows INSITE to be used by multiple users with restricted access to the Tool Functionality
Back to Agenda
57
Connections
INSITE has pre-defined connections INLINE, J1587/J1708 COM 1 INLINE I, J1587/J1708 COM 1 INLINE II, Auto Detect COM 1
Additional Connections/Simulators can be added.Add new…Tools Options Connections
58
Add New Connection
59
ECM Connection Wizard
Select Next to continue the wizard
60
Connection Type
Select Next to continue the wizard
Chose the type of connection to be created
61
Serial Connection Settings
Select Next to continue the wizard
Select the Communication Port
Select the Datalink Adapter
Select Communication Protocol
62
Connection Name
Select Next to continue the wizard
Type name for connection
63
Wizard Completion
Select Finish to conclude wizard
Select to make the new connection active
Select to create another connection
64
New Connection is active
Connection wizard shows automatically
65
Connections
Select the desired Connection Type INLINE, INLINE I, INLINE II, INLINE 4/5, RP1210A or
SimulatorWill open a Connect Window
If previous connection type selectedTools Connect to ECMCtrl+EConnect to ECM icon on the View Bar Connect to ECM icon on the Tool Bar
66
Connect to ECM option
Connect to ECM option
Connect to ECM option
Connect to ECM option
67
Connections
68
Engine Simulators
INSITE can Simulate connections to all supported engines
• Celect Plus, ISX, ISB…• Almost Full Simulated tool Functionality• Can be used for training or exploring Engine Features• Data is simulated and may not represent actual engine
data
Simulator can be used to learn INSITE and Engine features without being connected to an Engine.
69
ConnectionsWrap Up
Make sure the desired connection is selected To connect ot ECM
• Use Ctrl+E as a shortcut to get connected
• Use the View Bar icon
• Tool Bar icon to connect
• Click on Tools Connect to ECM
Back to Agenda
70
Fault Codes
Fault Codes window displays an engine's fault data Fault Codes include both engine faults and engine
protection faults Each fault is represented by a Cummins fault code
• Indicates a specific malfunction or abnormal condition within the controller, subsystem, or engine
Ability to link to Fault Information System for Troubleshooting Information
71
Select Fault Codes
Links to Fault Information System
Alternate Click Menu – Use to Clear Inactive
Faults
72
Click and hold on the top bar to resize Fault Code Window
Click on + sign to see Fault Snapshot
data
73
Fault Information System
74
Fault Codes Wrap Up
Fault Codes window shows active and inactive Fault Codes
Alternate click• Link to Fault Information System for
Troubleshooting information
• Clear Inactive Faults Links to Troubleshooting available in the Fault
Information System
Back to Agenda
75
On-Board Diagnostics
On-Board Diagnostics (OBD) is a self-diagnostic system designed to detect failures of the emission control system.
INSITE OBD Functionality• Display Active/Inactive fault codes for the connected
module(s)• Display MIL (Malfunction Indicator Lamp) status for the
connected module(s)• Refresh the view for a user either automatically or by user
request• Provides a method to Reset Faults
76
Back to Agenda
Pending = First Failure has occurred
Confirmed = Failure on multiple trips have been
confirmed
Malfunction Indicator
Lamp
Continuous = condition is continuously monitoredOBD 1 = Monitored once per trip
OBD 2 = Monitored over several trips
Indicates whether a non-continuous diagnostic has
completed during the current trip
Number of drive cycles completed after an OBD fault has gone inactive
Number of warm up cycles completed after an OBD fault has gone
inactive
77
Data Monitor / Logger
Method to view or log live engine data at a user defined sample rate.
Monitor data:• View selected parameters to display
Log data:• Continuous logged data for each parameter selected
and saved to a file for analysis.Snapshot:
• Single data point logged for each parameter selected and saved to a file for analysis.
78
Click once to open DML
Double click on the parameter to add to the Monitor list or Alternate click – Add to Monitor/Logger
Parameter Groups available for some products to allow common monitors to be selected quickly.
79
Alternate Click and select Create New Group
80
Create Custom Group
Name new group
Select desired parameters for new group
Select Add to add parameters to new group
Select OK to resume
81
New custom group
Desired parameters for Custom Group
82
Data Monitor / Logger
Setting the DML sample rate. Select Tools Data Monitor/Logger Set Sampling
Rate
OR: Alternate Click in DML
While notMonitoring or
Logging
83
Snapshot
Log
Stop
Pause
Start/Resume
Alternate Click Menu for Monitor Options
84
Data Monitor/Logger
Converting a Log file for external use: Generate a Log File Save the Log File
• INSITE prompts to save once Stop has been selected in Data Monitor/Logger
• This file is saved to the hard drive in the C:\Intelect\Insite\Logs Directory or to the drive INSITE is installed
• User Comments can be added to the Log File
Go to File Convert Log
85
Data Monitor/LoggerConverting a Log File Continued
Select the Log file to be Converted Select Open
• INSITE prompts to save as a destination file
• This file name can be changed at this time for ease of finding later
• The CSV file is saved to the hard drive in the C:\Intelect\Insite\Logs directory
– Or the drive INSITE is installed
The converted file may be opened and viewed using Microsoft Excel.
Converted files can be saved as:• .txt for unicode compliant operating
systems • .csv (Comma Separated Value)
86
Data Monitor/LoggerLog file contains:
87
Data Monitor/Logger
Increasing the font size in Data Monitor/Logger: Select Tools Options and select Appearance under the
General settings
Select Modify
Select Data Monitor/Logger
Select desired Font size
88
Data Monitor/LoggerWrap Up
DML provides a means to View, Log or Snapshot live engine data.
Log and Snapshot files can be converted to CSV or Tab delimited (.txt) files for analysis in Excel.
The DML appearance can be modified through Tools Options to display data in a larger font.
Back to Agenda
89
OBD Monitors
The OBD system monitors components that can affect the emission performance of the vehicle.
Displays a map of all available fault codes with associated monitor type and its readiness status.
OBD Monitors are never cleared from this view
User can refresh the view
90
Back to Agenda
Completed = The vehicle has completed two trips in which the specified
fault has not reoccurred.
Not Completed = The vehicle has not yet completed two trips in which
the specified fault has not reoccurred.
Monitor Type Definition
Refresh View
Distance the vehicle has driven with the MIL ON
91
ECM Diagnostic Tests
ECM Diagnostic Tests window displays tests available for the connected engine
Each Engine supports different ECM Diagnostic Tests
92
ECM Diagnostic Tests
Select the ECM Diagnostic Test and then click Next
93
Follow the instructions in each ECM Diagnostic Test
94
ECM Diagnostic Tests Wrap Up
Each Engine supports different ECM Diagnostic Tests
Follow the directions of each test carefully
Back to Agenda
95
Features and Parameters
Allows licensed user to make changes to ECM settings
Each Engine family may have a unique set of Available Features and Parameters
Parameters are a subset of FeaturesINSITE lists Features and Parameters in one view - allowing multiple adjustments at once
96
Alternate Click Menu
97
Alternate Click Menu is different when on Title Bar of Features and Parameters-This
gives the ability to Expand allFeatures
98
To Send Changes to ECM:
Tool Bar icon
OR
Alternate Click
Select Send To ECM
99
Check Limits
Alternate click and select Limits
100
Features and Parameters
LimitsSend to ECM prompts
101
Features and ParametersWrap Up
Multiple adjustments can be made at onceTool Tips help in adjusting parametersAlternate Click
• Ability to search using Alternate Click Menu
• Send changes to ECM
• View Limits of a parameter
• Expand all parameters when alternate click on title bar of Features and Parameters
Back to Agenda
102
Calibration SelectionAbility to update or change the rating of an Engine
103
Picture of INCAL shows Calibrations are available on these drives
Alternate Click menu
INCAL Date
104
Calibration SelectionAbility to Select Specific Certification Codes
Add Selected
Code
Remove Selected
Code
Add All Codes Remove
All Codes
105
Calibration Selection
Calibration Selection Search/Find Calibration Note Data Sort each Column in Ascending or Descending
order Filter Calibrations according to HP, Torque, etc. Move Columns to better align Notes
106
Select to Filter
Select filtered value
107
Only shows calibrations with selected parameter
108
Superseded Calibrations and are not available on the CD
Calibrations available on the CD
Alternate Click menu
Double Click to transfer selected code to ECM or Alternate click
109
Read calibration
warning
Next to continue
Cancel to stop
110
Calibration Selection:Authorization Passwords
Calibration Authorization Password is not required: Calibrating an ECM to a newer or older ECM Code revision Superseding ECM Codes Calibrating a Foot Printed ECM
Calibration Authorization Password is required: Calibrating a ROM booted ECM Changing to a different ECM Code
Authorization can be done by using: Fleet Count Calibration Authorization Password These are obtained from local distributors
111
If Fleet Count available, Check to use Fleet Count
Information given
Use single Calibration Authorization Password
Next to continue or Cancel to stop
OR
112
Option to Save and Restore Adjustable parameters.
For Industrial Applications this
should not be checked
Can edit Dataplate
Undo Dataplate edits
Next to continue or Cancel to stop
113OK to start calibration download
Next to continue calibration download
Cancel to stop calibration download
114
Progress Bar
115
Follow all prompts through the calibration transfer process until the calibration transfer has been completed.
Turn key off for 30 seconds then key on and click OK
Click OK
116
Follow instructions
117
Click Next
118
Click Finish to close the Calibration Download Wizard window
119
Calibration Selection
Calibration Supersession Supersession refers to the process of providing replacement
calibrations for obsolete calibrations
Superseded Calibrations are not active and not installed on the INCAL DVD
Calibration Reduction has generated a large number of Superseded Calibrations
120
Calibration Selection
Calibration Supersession
If INSITE has “Show Installed Calibrations” or “Show Active Calibrations” selected
• Calibration Selection will not display the Superseded calibration
• Auto detect will not find the Superseded calibration
Uncheck “Installed Calibrations” and uncheck “Active Calibrations” on Tools menu
• Tools > Calibration Selection or Alternate Click
When downloading the replacement calibration, first select the Superseded calibration. A pop-up window will appear displaying the replacement calibration.
View Replacement Calibrations
• Tools > Calibration Selection > View Replacement Calibrations
121
Calibration AG20108 is not available on the cd
Double click ECM Code or Alternate click to transfer to ECM
View Replacement Calibrations
122
Replacement Calibration
Selected Calibration that was not available
Click OK To ECM to continue calibration transfer with replacement ECM Code
123
PowerMatch calibrations are now able to be sent using INSITE
The PowerMatch calibration will be based on an ECM Serial number and will only download to the specific ECM for which it was created
Calibration download attempts to different ECMs will produce a warning message and will end the calibration download process
124
Calibration SelectionWrap Up
Calibration Download is used to update the ECM Calibration Selection
• Contact local distributor for Calibration and/or Calibration Authorization password
• To view Superseded Calibrations, uncheck “Installed Calibrations” and uncheck “Active Calibrations”
Use Calibration filtering to reduce number of Calibrations listed
Calibration Authorization Password is required for uprating or ROM Booted ECMs
Back to Agenda
125
Work Orders
A Work Order is the top level identifier that contains the ECM image(s). Work Orders can be used for tracking vehicle and equipment repair history.
An Image is a copy of the ECM data Work Orders may contain multiple Images
By default, an “Initial” image is created when connecting to an ECM with the Work Order Mode enabled
By default, a “Final” image is created when disconnecting from an ECM with the Work Order Mode enabled
Additional “User” images may be created under each Work Order while connected to the ECM
Work Orders can be created automatically by INSITE or manually by the user
126
Work Orders
Select Tools Options Work Orders • Select “Enable Work
Order Mode”
By default this feature is Enabled when INSITE is installed.
To have INSITE automatically create Work Orders when connecting and disconnecting:
127
Work Orders
When connected to an ECM, only Work Orders compatible with that ECM serial number will be displayed
Disconnect from an ECM to view all Work Orders
Work Order and Image names are defaulted to a Date – Time format (i.e. WO-20041027-145950 = 10/27/2004-2:59:50). These names can be changed at the time of creation or under the Work Order properties to help identify the specific customer, vehicle or equipment.
128
Work Orders
With Work Order Mode enabled and no compatible Work Orders exist, a New Work Order dialog will be displayed after connection to the ECM
• Enter the Work Order Number, Image Name and Select OK
• If you do not wish to create a new Work Order, select Cancel
129
Work Orders With Work Order Mode enabled and compatible Work Orders
exist, the New/Activate Work Order dialog will be displayed after connection to the ECM• Select New to create a new Work Order
• OR: Select one of the compatible Work Orders in which to create a new Image and select OK
• Enter the Image Name and confirm the creation by selecting OK• OR: Select Cancel if you do not wish to create an Image
130
Work Orders
Manually creating New Work Orders Select File New Work Order…
OR: Select New Work Order
OR: Alternate click and select New Work Order
131
Work Orders
Manually creating New ECM Image Select File New ECM Image… The new Image will be created in the Active Work Order
OR: Click on New Image Icon
OR: Alternate click and select New ECM Image
132
Work Orders Each image can be exported for use in two ways:
• Exported as an INSITE compatible file, .eif (exported image file) to be imported by another user with INSITE
• To an external file, “Image Name.csv” (Comma Separated Value)
• This format can be opened with Excel, Word, Notepad, etc.
Importing an Image
• Alternate Click in the Work Order area and select Import Image
• Select the Image to be imported
Convert to a Template
• Alternate Click on the Image and select Convert to Template
• Templates provide a means of configuring multiple ECM’s with the same base parameter settings
133
Work Orders
Select single features with (- >) or all with (- >>)
Printing ECM Images Select the ECM Image
• Select File Print• OR: Alternate right click – Print ECM Image(s)
Select Tool Display for Graphical print or Text Only Format
134
Templates
Templates can be created from an ECM Image to allow transferring the same Feature and Parameter setup from that Image to multiple ECMs
Select Image then select File Convert ECM Template
OR: Select Convert Image to Template
OR: Alternate click and select
Convert to Template(s)
135
TemplatesTo send a template to an ECM, select the Template:
Select File Send To ECM...
OR: Select Send to ECM
OR: Alternate click and Send to ECM
136
Template
Template Report Ability to report
which parameters were not able to be written to ECM
User can use this to setup the vehicle accordingly
137
Work Order - Wrap Up
A Work Order is the top level identifier and can contain multiple ECM Images
Only compatible Work Orders are displayed when connected to an ECM. All Work Orders will display when not connected
Work Order Mode is defaulted ON and can be used to create Initial and Final Images upon Connect and Disconnect respectively
Images can be converted to Templates to allow the Features and Parameters from that Image to be transferred to other ECMs
Back to Agenda
138
Trip Information
Trip Information continuously monitors and records engine operating data that tracks engine and driver performance
Stored data can be viewed using INSITE• Live module• Exported ECM Image
Parameters are grouped differently, according to the ECM
Not all ECMs list the same parameters
139
Click on Trip Information
140
If “All Trips (Cumulative)” is expanded, ECM Values will be shown for the life of the ECM
If “Trip Since Last Reset” is expanded,parameter values for that ECM are shownsince the last time the ECM was reset
141
Refresh ECM Values
Alternate click on the Title Bar of Trip Information and choose Expand All or Collapse All
Clicking on the + or – sign next to the parameter namewill expand or collapse
142
Trip InformationTrip Fuel Report
A Trip Fuel Report is a condensed list of fueling parametersAvailable on any engine that supports Trip InformationCan only be Printed from this view
143
Trip Fuel Report
Or Alternate Click and select
Trip Fuel Report
144
Alternate Click now lists the Trip Fuel Report
as Selected
Click on the “Print” button to print a copy of parameters listed on the screen
145
Trip InformationTrip Information may be printed when connected to the ECM or Image
Tool Bar Printer Icon File Print
146
Trip InformationWrap Up
Allows the user to view ECM Values for multiple time periods:
• Lifetime of the ECM• Since the Trip Information was last reset
Trip Fuel Report will display all fuel related parameters for the above time periods
INSITE allows the user to print these screens
Back to Agenda
147
Audit Trail
Tracks changes made to ECM settings• INSITE Tool Version
• User Identification
• ECM Time
Audit Trail displays last four times that the ECM was modified
A single record can contain multiple changes
148
Click on Audit Trail
149
Click and hold the mouse on the black arrow and adjust the size of the screen by moving the mouse up and down
Hold the mouse pointer anywhere on the top edge until the black arrow appears.
Window Re-sizing Hold the mouse pointer on the vertical lines
until the black arrows appear
Click and hold the mouse on the blackarrow and adjust
the width of the columnby moving the mouseto the left and right
150
Use + or – signs to expand or collapse each record
If the “Real Time Clock” option in INSITE is selected, Real Time will show instead of the ECM Time
151
Audit Trail
User ID who made the change
Software Version of the
application
Codes that identify the type of ECM
changes
152
To Print :Click on File and choose Print
To Print :Alternate Click and chose Print
153
Audit TrailWrap Up
The most recent changes will appear under record #1
Multiple changes might be listed under each of the 4 records
Audit Trail will automatically update as changes are made to the ECM
User can perform refresh within INSITE by using the alternate click and choosing Refresh
Back to Agenda
154
Advanced ECM Data
Location for Special Features• Anti-Theft Protection • Duty Cycle Monitor• Engine Protection History• Engine Torque History• Maintenance Monitor• SAE J1939 Multiplexing Fault Data• SAE J1939 Powertrain Control• Real Time Clock• AEM Engine Shutdown Log (QSK 50/60 MCRS only)• AEM Start Stop Log (QSK 50/60 MCRS only)• AEM Enhanced Fault Snapshot Log (QSK 50/60 MCRS only) • AEM Trend Log (QSK 50/60 MCRS only)• Aftertreatment Maintenance• Aftertreatment Maintenance Filter Installation• Ether Injection Reset
Varies by Engine
155
Advanced ECM Data
Anti-Theft Protection• Used in conjunction with RoadRelay
• Supports up to 6 Anti-Theft Passwords on most engine families
• Passwords must be 6 digits in length
• Password must be numeric
156
Highlight
Select
Click ApplyClick on New
Password
157
Enter New Password – Password must be 6 numbers
Re-enter New Password
Click Apply
158
If password is not 6 numeric digits, an error message appears
Click OK
Enter 6 digit Password
159
Follow the Instructions and
click OK
Turn the Key Switch off for 30 seconds
and click OK
160
Anti –Theft Password has been successfully entered – Click OK
Password has been Validated
161
Advanced ECM Data
Duty Cycle Monitor The Duty Cycle Monitor graphically depicts percentages of time that the
vehicle has run within specific operating ranges. Operating ranges are based on engine speed (RPM) vs. torque. Engine speed displays on the X axis. Torque displays on the Y axis of the graph. The values for RPM and torque are defined by the calibration. Each block on the graph shows an intersection of RPM values and
torque values that represent a specific operating range for the engine. The number displayed in each block is a percentage of the total time
that the engine operated in that range. For example, a graph that depicts a total of 500 hours of operating time.
If 5% displays in a block, then the vehicle spent 25 hours operating within that range.
162
Advanced ECM DataDuty Cycle Monitor Maps
Short Term Map 1 - This map logs a total of 500 hours.• When 500 hours have elapsed for Duty Cycle Monitor Short Term
map 1, INSITE automatically begins logging on Duty Cycle Monitor Short Term Map 2.
Short Term Map 2 - This map logs a total of 500 hours.• After 500 hours have been logged on Short Term Map 2, the Duty
Cycle Monitor will stop adding data to maps 1 and 2 until data is reset.
Long Term Map - This map records operating ranges over the life of the engine or vehicle.
• The Long Term Map can not be reset.
163
Percentage of time spent at this point in Duty Cycle
Hours remaining on Short Term Map 1
(500hrs - 105:42:30) x 10% = 39 hr 25 minTime spent 39 hr 25 min
Calibration information
164
Alternate click on map to select Map to view
Alternate click on map to:Change TitleRefreshReset (short term maps only)Print
165
Map of operating ranges over the lifetime of the engine or vehicle
Long Term Map cannot be reset
166
Advanced ECM Data
Engine Protection Engine Protection is designed to prevent engine damage
when a sensor value exceeds a certain limit for critical engine operating parameters.
The Engine Protection feature shows the Engine Protection fault history associated with a specific Engine Protection fault.
A fault history log is provided for each Engine Protection parameter. The last five occurrences of each Engine Protection faults are displayed.
167
Parameter for which a fault was recorded Scroll to view other information
More information Alternate Click Menu
168
Advanced ECM Data
Engine Torque HistoryEngine Torque History records the 4 most recent horsepower
ratings applied to an engine via calibration. This determines if the engine's peak torque curve values have been uprated above the torque ratings of the transmission or other drive train components.
This feature detects changes in Powertrain Protection (PTP), and records and reports the highest horsepower (HP) rating available
169
Expand or Collapse view
Calibration Ratings
Alternate Click Menu
170
Advanced ECM Data
Maintenance Monitor The Maintenance Monitor displays information about the current
maintenance interval, along with record of the last three times the Maintenance Monitor was reset from this window.
The Maintenance Monitor determines when specific maintenance tasks should be performed, including changing oil, changing filters, rotating tires, etc.
Current maintenance interval data includes accumulated totals since the last time the Maintenance Monitor was reset.
The specific maintenance interval data shown is abase on Maintenance Monitor settings that are defined in the Features and Parameters Window.
171
Expand/Collapse view
Settings
Reset Data
Alternate Click Menu
172
Advanced ECM Data
SAE J1939 Multiplexing Fault DataThis feature provides a method for capturing and storing
data related to the occurrence of service fault codes 285 and 286.
The captured data can be reviewed by service personnel to assist in determining which J1939 multiplexed data item contributed to the service fault code.
The data captured for each of the fault codes is stored in separate logs associated with each fault code.
173
Fault Code
Multiplexed Component orData Parameters
174
Advanced ECM Data
SAE J1939 Powertrain Control SAE J1939 Powertrain Control enables on-board vehicle
control devices such as Acceleration Slip Regulation (ASR) for traction control or electronically controlled transmissions to take control of the engine and/or engine subassemblies via the SAE J1939 datalink (network).
Use the SAE J1939 Powertrain Control feature to view a history of when the engine was controlled by a J1939 device. A record of attempts made to control the ECM through a J1939 device can be helpful during troubleshooting.
175
Device that requested control
Device that received request
Types of request (maximum of 5)
Event was first recorded
Total time in use
Alternate Click Menu
176
Advanced ECM Data
Real Time Clock The Real Time Clock feature provides time/date stamping of
operational events based on real time rather than ECM time. This may be more useful than INSITE's default time/date stamping that is based on ECM Time.
Once the Real Time Clock is enabled, it cannot be disabled.
177
Click Apply
Check to EnableReal Time Clock
Verify date
Click Apply
Once enabled, Real Time Clock can not be disabled.
178
Advanced ECM Data
AEM Engine Shutdown Log (QSK 50/60 MCRS engines only)
The AEM Engine Shutdown Log allows the user to view the predefined sensor log at the time of the last engine shutdown and the previous engine shutdown.
179
View current or previous shutdown
log
Request log from ECM
Export log to csv or txt file
Reset log on ECM
180
Advanced ECM Data
AEM Start Stop Log (QSK 50/60 MCRS engines only)
The AEM The Start/Stop Log feature collects and stores the ECM real-time and engine run-time each time the engine starts and stops.
181
Export log to csv or txt file
Reset log on ECM
Request log from ECM
182
Advanced ECM Data
AEM Enhanced Fault Snapshot Log (QSK 50/60 MCRS engines only)
The AEM Enhanced Fault Snapshot Log allows the user to view the predefined sensor data 60 seconds before and 30 seconds after a fault occurs.
183
Export log to csv or txt file
Reset log on ECM
Request enhanced fault snapshot from ECM
184
Advanced ECM Data
AEM Trend Log (QSK 50/60 MCRS engines only)
The AEM Trend Log allows ECM to store predefined parameter data to the module when a user selected engine speed and engine load is met at a user defined sample rate.
185
Export log to csv or txt file
Reset log on ECM
Request log from ECM
186
Advanced ECM Data
Aftertreatment Maintenance Aftertreatment Maintenance provides the ability for a technician
to reset Aftertreatment Filter/Diesel Oxidation Catalyst related faults. This will reinitiate active regeneration after the technician changes the filter.
The ECM will capture a log of the last ten reset events to prevent misuse of the feature.
187
Reset Fault on ECM Refresh log on ECM
188
Advanced ECM Data
Aftertreatment Maintenance Filter InstallationUsed when installing a new Diesel Particulate Filter
• New Diesel Particulate Filters require a “break-in” period when they are first installed
• The feature ensures that fault codes are not falsely logged during this initial “break-in” period
Applies to ISB/C/L CM2150, ISX CM871 and ISM CM876 Automotive engines if fitted with Diesel Particulate Filters
189
Advanced ECM Data: Aftertreatment Maintenance Filter Installation
Click Reset after installing new Diesel
Particulate Filter
190
Advanced ECM Data: Aftertreatment Maintenance Filter Installation
Click Yes to perform Reset
Click OK, after turning Key
Switch off for 30 seconds
Click OK, when Reset is
successful
191
Advanced ECM Data
Ether Injection ResetWhen an Ether tank or bottle is replaced or refilled, this reset is
used to clear the maintenance record tracked in the ECMApplies to ISX CM871 and ISM CM876 Automotive engines
192
Ether Injection Reset
Click Reset to set the Percent of Ether Used to 0 and to
Clear the Maintenance Lamp
193
Advanced ECM Data Wrap Up
Contain Special Features Features vary by engine
• Refer to the Engine Manual or Help > Contents for details and features supported on each engine family.
Back to Agenda
194
Inquire Data Extraction
Used to quickly extract and store ECM dataReset selected parameters in a connected engine
• When no active faults or other issues are present Inquire Data Extraction is typically performed while fueling the
vehicleExtracted data is saved to a ‘CSV’ (Comma Separated Value)
file for future use
195
Inquire Data Extraction
Tools Tools Options Options
Select the connection
196
Inquire Data Extraction
Select Operations
197
Location of Inquire Data Extraction
Click on Inquire Data Extraction when you are not communicating to an ECM
Location of Inquire Data Extraction
198
Inquire Data Extraction
1st Time Engine Extract
Vehicle information Listed Can be customized for easier identification
199
Inquire Data Extraction
200
Inquire Data ExtractionWrap Up
Excellent application for fleets that need to quickly gather vehicle data
Simple connection to vehicles Provides resets as needed Data is automatically formatted for importing to a spread
sheet or data base
Back to Agenda
201
Multi-Module Support
INSITE shows data grouped according to the ECMs in the system
Multi-Module Engines SupportQSK 19GQSK 45GQSK 60GQSV 81/91QSK 19/38/50/60 MCRSQSK 19/38/50/60 MCRS Power Gen
202
Back to Agenda
ECM Marketing
Name
Multi-Module View
ECM Source
Address [ ]
203
Help Files
INSITE Help• Information on the features of INSITE
Base Engine Help• Engine Specific Feature descriptions
Either can be accessed two ways• When INSITE is open
– Help Contents…• Start Programs Intelect English INSITE Manuals
– Limited supported in Chinese, Turkish, Portuguese, Spanish,Russian, German, Korean, Italian, and Japanese
Available in Adobe Acrobat and Microsoft HelpUse the Help Files to understand the use on the Features
and Functions of INSITE and supported Engines.Back to Agenda
204
Language SupportINSITE Translation:
Translated into Spanish• Base tool support • Signature/ISX - CM870 engine support
INSITE Portuguese (Brazil) Version• Base tool support • ISB – CM850 engine support• ISBe (4 and 6 Cylinder) engine support• QSK 19/38/50/60 - CM850 - MCRS• ISC – CM850
Translated into Turkish • Base tool support• ISB engine support• ISBe (4 and 6 Cylinder) engine support• ISC engine support• ISC/ISL Transit Bus CM850• ISM engine support
205
Language SupportINSITE Translation:
Translated into Chinese• Base tool support• ISBe (4 and 6 Cylinder) engine support• ISC engine support• ISM engine support
Translated into French• Base tool support • ISBe4 (4 and 6 Cylinder) engine support
Translated into Italian• Base tool support • ISBe4 (4 and 6 Cylinder) engine support
Translated into German• Base tool support
206
Summary
This has been an overview of INSITE For further training on INSITE, please refer to the
INSITE Virtual College CD, P/N 4091839. Please visit insite.cummins.com for additional
information.
Back to Agenda