(1) introduction of high efficient process plant at paper...

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1 (1) Introduction of high efficient process plant at Paper Factory PT Fajar Surya Wisesa Tbk., Indonesia Kanematsu Corporation, Japan

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Page 1: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

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(1) Introduction of high efficient process plant at Paper Factory

PT Fajar Surya Wisesa Tbk., Indonesia

Kanematsu Corporation, Japan

Page 2: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Basic Concept

• Our customer, Fajar Paper (second biggest paper manufacturer in Indonesia) is expanding a new line (1,000 ton/day) in the existing factory.– Old Corrugated Cartons (OCC) process

• We bring Japanese energy efficient technology to this part, and will reduce the power consumption for approx. 10% (kWh/t basis)

• New equipment is now under construction by applying JCM scheme.

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Page 3: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

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80

%

( Existing System )

( New System to be installed)

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How to make energy efficiency ?

• Energy Efficiency by total system design;

– Coarse screen process ( fractionater ) : 20%

– High.C., Middle.C., Low.C. : 3 grades cleaners

only Middle.C., Low.C., : 2 grades cleaners

• Energy Efficiency by Individual Equipment;

– Pulper : 1st generation Helix Roter was installed 5 years ago, 2nd generation 2 years ago,

Now, 3rd generation Helix Roter will be installed

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Consortium Scheme

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Kanematsu- Project Management

Fajar Paper- Construction of new

factory line- Management of

operation

Nomura Research Institute, Ltd.- MRV methodology

Aikawa Iron Works Co., Ltd.- Designing and manufacturing of machine and equipment

Local Contractor- Construction and Installation

• We have structured a consortium. Each entity has following role;

Page 6: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Estimated IRR and CO2 Reduction( according to JCM Feasibility Study )

• We have estimated IRR;– Initial Investment : approx. US$ 12 million– Yearly maintenance cost : approx. US$ 400,000– IRR during depreciation period : 14.8%

• We have estimated CO2 emission reduction;– Reference Emission : 83,938 tCO2/year– Project Emission : 69,054 tCO2/year– Emission Reduction : 14,884 tCO2/year

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Page 7: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

• Deforestation is due to socio-economic difficulty.

• We reduce deforestation by improving livelihood of communities.

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(2) Boalemo REDD+ Demonstration Project

Boalemo District Government

Gobel Group, Indonesia

Kanematsu Corp., Japan

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Boalemo District Governor (“BUPATI”)and our REDD+ project team

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Page 9: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Gorontalo Province, Indonesia

9Sulawesi Island Gorontalo Province

Page 10: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

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Deforestation driver of Gorontalo is “Slash & Burn” of Corn agriculture

• Corn is major industry of Gorontalo, because the provincial government is providing subsidies to the corn farmers.

Page 11: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Forest area size (ha)

Deforestation of Gorontalo( Remote Sensing Anlysis )

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1990 2000 2010

Forest 779,832 710,587 592,205

Non-Forest 43,213 112,458 230,547

1990 2000 2010

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Boalemo District

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Reference area : Forest area of Gorontalo Province

• We make REL (Reference Emission Level) by deforestation trend of Gorontalo Province.

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Project Boundary :Forest area of Boalemo District

• Project boundary is forest area 88,815ha

• We monitor the forest area every year, and compare with REL, then, we will know the emission reduction amount per year.

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Five (5) demonstration cacao farms

• As a part of REDD+ activities, for each sub-district, we have set up demonstration farm to show how to produce high quality cacao.

Page 16: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Cacao Program

• By providing “Capacity Building” and “Value Chain”, we help farmers to shift from CORN to CACAO.

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Page 17: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Training of cacao production

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• More than 20 farmers get together in the demonstration farm, then, farmers will broaden the knowledge to local community.

Seed Bed (Nursery) Demonstration Farm

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High Quality Chocolate made from Sulawesi Island

• Dari-K, a Japanese chocolate company in Kyoto, is importing fermented cacao beans made by Sulawesi farmers.

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Training at the demonstration farm

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We provide knowledge of cacao.

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Fermentation

Sun-dry

Bean count

Moisture content

Waste content

Agroforestry

Nursery

Grafting

Pest&disease

Pruning

Fertilizing

Replanting

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Some corn farmers have already shifted from Corn to Cacao

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Page 22: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Kanematsu

Gobel

BankFarmersBoalemo

Purchase Contract Technical Support

SeedlingsMicro-finance

Repayment

REDD+ MRV and marketing of Cacao

Trading

Project Vehicle

Cacao Market

REDD+ and Cacao Safeguard program

We provide capacity building, develop value chain, and do MRV.

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Boalemo

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Forest Area

Non-Forest Area

“Slash & Burn” of CORN

REDD+ team support Cacao farmers.

2000 2010 2020

2020

Cacao Farming

With REDD+ project, we may keep the forest area size

Concept of our projectWithout REDD+ project, deforestation will increase

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Page 24: (1) Introduction of high efficient process plant at Paper Factorycopjapan.env.go.jp/cop/cop21/program/151204/1715-1845/... · 2018. 11. 15. · manufacturer in Indonesia) is expanding

Estimated CO2 Emission Reduction

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CO

2 E

mis

sio

n

REDD+ project started

With REDD+ project, we may keep the forest area size

Without REDD+ project, deforestation will increase

86,520t-CO2e/year

2011 2015 2030

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North Gorontalo District

PohuwatoDistrict

BoalemoDistrict

GorontaloDistrict

Bone BolangoDistrict

Sub-National REDD+

We apply same MRV to whole Gorontalo Province25

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Thank you for your attention [email protected]

Boalemo farmers produce high quality cacao, and bring prosperity to the community. We hope this program expands over whole Gorontalo.26