1 lead acid battery recycling eco-friendly recycling we recycle to save environment determined to...
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1 LEAD ACID BATTERY RECYCLINGLEAD ACID BATTERY RECYCLING
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
Determined to Lead
Certificate No. IND96120 00826135/A/0001/En 043-C
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
ABOUT GRAVITA…ABOUT GRAVITA…
Established in the year 1992
Dedicated to Secondary Lead Metal since past 19 years
Over 500 plus Lead Professionals placed globally
The company is head quartered at Jaipur (India) with presently owing 9 recycling
facilities spread over the four continents & Supplied 39 Plants all over the Globe.
INDIA
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
OUR MAJOR BUSINESS VERTICALS…OUR MAJOR BUSINESS VERTICALS…
International BusinessImport & Mercantile export of Lead Raw Materials & finished Products
Turnkey Projects
Lead Recycling, Smelting and Refining Plants: End to End Solutions
Process & Pollution control Technology
Technical Consultancy to establish Lead Battery Recycling Projects
Manufacturing OperationsLead Smelting, Refining, Alloying, Oxides (LSO, Red Lead & Litharge)
Continuous R & D with Operational Continuous R & D with Operational Excellence creates differenceExcellence creates difference
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We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
WHY LEAD RECYCLING…WHY LEAD RECYCLING…
?? Secondary Production of Lead (Recycling) from Scrap results in less
Solid Wastes, uses less energy & reduces the consumption of
minerals resources compared to the Lead Production from Ores.
Lead Battery Scrap is a Hazardous
waste and unsafe disposal creates
Environmental / Health problems.
Careful Recycling is essential,
beneficial & cost effective in
comparison to its safe disposal cost.
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
LEAD OXIDES
BATTERY RECYCLING CYCLE…BATTERY RECYCLING CYCLE…
Lead is the 5th most widely used Metal on earth
Lead has highest rate of recycling among all Ferrous & Non-Ferrous Metals
Lead is only metal on earth which retains its 100% Chemical & Physical properties, irrespective of any number of recycling
Worldwide production of secondary Lead has increased substantially in the past decade.
NEW BATTERY
END USERUSED BATTERY
PLASTIC
LEAD METAL IN GRIDS
ACID FOR NEUTRALIZATION
Calcium SulphateLEAD
INGOTSPLASTIC PELLETS
NEW COVERS & CASES
NEW GRIDS
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
TYPICAL COMPOSITION OF LEAD-ACID BATTERY TYPICAL COMPOSITION OF LEAD-ACID BATTERY SCRAP…SCRAP…
Grid plate
Positive plate
Micro porous separator
Negative Plate
Positive plate pack
Positive cell connection
Electrolyte-tight seaing ring
Negative pole
Negative cell connection
Negative plate pack
Valve adapter and valve
Component by weight Percent
Metallic Lead 30
Lead sulphates/oxides 45
Plastic 7
Acid 15
Residuals 3
TOTAL 100
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
BATTERIES
Emerging demand of UPS
Invertors
Power systems in Telecomm, Automobile & Other fields
ROLLED AND EXTRUDED PRODUCTSPIGMENTS & CHEMICALSAMMUNITION & SHOTSMISCELLANEOUSALLOYSCABLE SHEATHING
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CONSUMPTION SEGMENTATIONCONSUMPTION SEGMENTATION
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The total Lead metal consumption The total Lead metal consumption in batteries has increased in the in batteries has increased in the past decade whereas the use in past decade whereas the use in paints has decreasedpaints has decreased
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
STEPS INVOLVED IN ECO-FRIENDLY STEPS INVOLVED IN ECO-FRIENDLY LEAD RECYCLING PROCESSLEAD RECYCLING PROCESS
Collection of whole wet BATTERIES
Safe Storage of Batteries
Battery Cutting/Crushing & Separation of Lead bearing material & other
component along with Neutralization of Acid/Electrolyte
Smelting in Closed compact Furnace
with Effective Pollution Control
Equipments
Highly Efficient Refining Process
Effective control of the fumes &
gases generated during operation of
furnaces
Proper treatment of wet & solid
effluents generated while pollution
control
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
WHAT WE OFFER… WHAT WE OFFER…
Used Lead Acid Battery Recycling : An Environment Friendly
Technology.
Lead Refining & Lead Alloying : A Proven Technology.
Lead Oxide Manufacturing : An Efficient
Process & Plant for Litharge, Red Lead
& Lead Sub-Oxide (Grey Oxide).
Training of Personnel for Smelting,
Lead Refining / Alloying Techniques &
Processes.
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
Plant Layout
Structural Designing
Engineering of Plant & Machinery
OUR INVOLVEMENT…OUR INVOLVEMENT…
Supply of complete Plant With Technical
Know-How
Erection supervision at your site
Commissioning of plant with training of
personals
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
COMPONENTS OF LEAD RECYCLING… COMPONENTS OF LEAD RECYCLING…
Battery Cutting Machine & PP Crusher
OR Battery Crushing & Hydro separation Unit
Acid Draining/Acid Neutralization System
Smelting Furnace – Rotary Type
Complete Pollution Control Equipments
Refining /Alloying Furnace
Fugitive Emission Control System
Ingot Casting Machine
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
PROCESS FLOW CHART PROCESS FLOW CHART
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
REFINED LEAD / PURE LEAD…*REFINED LEAD / PURE LEAD…*
Elements Composition in %Antimony (Sb) 0.001% (max)
Arsenic (As) 0.001% (max)
Tin (Sn) 0.001% (max)
Copper (Cu) 0.001% (max)
Bismuth (Bi) 0.025% (max)
Iron (Fe) 0.001% (max)
Nickel (Ni) 0.001% (max)
Silver (Ag) 0.003% (max)
Zinc (Zn) 0.001% (max)
Calcium (Ca) 0.0005% (max)
Sulphur (S) 0.0005% (max)
Aluminum (Al) 0.0005% (max)
Lead (Pb) 99.970% (min)
* Typical composition as per LME standards* Typical composition as per LME standards
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
ENVIRONMENT…ENVIRONMENT…
Most critical part of ‘Lead Recycling Operation’ is of Air Pollution Control
Lead Recycling Plants should be specifically designed to meet specific
norms of particular country’s guide-line
All Environmental Standards, Which has serious concern in Lead Smelting Operations are:
Ambient Air Standard Stack Emission Standard Effluent Discharge Standard Solid Waste Disposal Limits Noise Levels Occupational Exposure of work force
We Recycle to Save EnvironmentWe Recycle to Save Environment
Eco-Friendly Recycling
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TREATMENT SYSTEMS…TREATMENT SYSTEMS…
The effective Pollution Control Equipments consist of the
following :
Dust Collector Cyclone Cooling Tower
Bag House Wet-Scrubber Chimney
Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
SUMMERY …SUMMERY …
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Lead Acid Battery Scrap Recycling is essential for mankind as well as for Industry survival
Recent technological deployments made Lead Battery Scrap Recycling Operations as Environment-friendly
Increasing Environmental Increasing Environmental Awareness makes this operation Awareness makes this operation more professional & technical, more professional & technical, which finally leads to highly which finally leads to highly economic viability economic viability
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Eco-Friendly Recycling
We Recycle to Save EnvironmentWe Recycle to Save Environment
501, Gravita Tower, A-27 B, Shanti Path, Tilak NagarJAIPUR-302004 (Rajasthan) INDIAPhone : +91-141-2623266, 2622697, 2621037Fax : +91-141-2621491Website : www.gravitaexim.com E-mail : [email protected]
LEAD ACID BATTERY RECYCLINGLEAD ACID BATTERY RECYCLING
Certificate No. 177788 008