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1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager: Paulina Pytel Faculty of Metals Engineering and Industrial Materials Science & International Centre of Electron Microscopy for Materials Science AGH University of Science and Technology Kraków, Poland KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

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Page 1: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

1

NEW MATERIALS FOR ENERGY SYSTEMS

NewMat

Lighthouse InnoDriver

co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubielproject manager: Paulina Pytel

Faculty of Metals Engineering and Industrial Materials Science& International Centre of Electron Microscopy for Materials ScienceAGH University of Science and TechnologyKraków, Poland

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

Page 2: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

Outline:

• Partners

• Idea and context

• Way and time to market

• Work Packages: Innovation, Research & Technology, Education

• Expected results, Products

• Present status and plan for 2011

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 2

Page 3: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

Partners from 5 CCs:

New Materials for Energy Systems - NewMat KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

1 AGH- USTAGH University of Science and Technology

CC Poland Plus University

2 UJJagiellonian University

CC Poland Plus University

3 BZF

Bay Zoltán Foundation for Applied Research CC Poland Plus Research & Technology

4 IFKUniversity of Stuttgart

CC Germany University

5 KTHRoyal Institute of Technology

CC Sweden University

6 UUUppsala University

CC Sweden University

7 INPGrenoble Institute of Technology

CC Alps Valleys University

8 ISTInstituto Superior Técnico Lisboa

CC Iberia University

9 ABB CC Sweden Industry

10 EDPEnergias de Portugal, SA

CC Iberia Industry

11 EDFÉlectricité de France

KIC level partner Industry

12 RAFAKO

Rafako S.ACC Poland Plus Industry

3

Page 4: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

CC SwedenUU

KTH

ABB

CC SwedenUU

KTH

ABB

CC Poland PlusAGH-UST

UJ

BZF

RAFAKO

CC Poland PlusAGH-UST

UJ

BZF

RAFAKO

CC GermanyIFK

CC GermanyIFKCC Alps Valley

INP

EDF

CC Alps ValleyINP

EDF

CC IberiaIST

EDP

CC IberiaIST

EDP

CC BeneluxCC Benelux

Partners from 5 CCs

New Materials for Energy Systems- NewMatKIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 4

Page 5: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

NewMat project concerns the implementation of new materials for enhancement of the existing- and introduction of innovative technologies of energy production.

New materials with improved properties will increase performance and efficiency of clean energy production, but also contribute to cost savings.

NewMat offers complex multi-disciplinary research, technology and education based on horizontal- and visionary concepts to solve the materials’ problems defined by industry.

The expected outcomes include new products launched to the market and new business creation.

Finally, the plan for the future business exploitation the results will be developed.

Idea and context

Page 6: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

Way and time to market

In general, medium-term commercialization is expected; some rapid commercialization is possible.

Duration of the result from the project to reach the market is defined for each WP

Characterisation

Optimisation

Design

New materials

Modelling

Stage 1(2010-2013)

Stage 2(2014-2017)

Verification

Demonstration

Application

New materials

in pilot components

/plants

Page 7: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WORK PACKAGES (Innovation, R&T, Education):

WP0: Market analysis and business opportunities

WP1: Materials for high efficiency „zero-emission” fossil fuel power plants

WP2: Advanced materials for clean coal technologies

WP3: Materials for nuclear power plants (HTR, LWR)

WP4: Materials for renewable energy storage and conversion systems (fuel cells, Li-ion batteries, photovoltaics, photoelectrochemical cells)

WP5: Membranes for energy production

WP6: Smart grids materials

WP7: Development of characterisation and modelling methods of power

plant components made from innovative materials

WP8: Education on materials for energy systems

WP9: Project Coordination and Promotion

WP10: Exploitation Plan

New Materials for Energy Systems - NewMat KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 7

Page 8: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WP0 Market analysis and business opportunities

WP0 leader: AGH-UST (Dr Tomasz Moskalewicz)

WP0 force:

• UJ, IFK, KTH, UU, IST, INP (Education),

• ABB, EDP, EDF, RAFAKO (Industry),

• BZF (Research)

Task 0.1. Market survey (global, EU or Local markets); markets sizing, potential customers definition, suppliers, entry barriers, competitors analysis; AGH-UST, ALL

Task 0.2. Legal and regulatory issues; AGH-UST, ALL

Task 0.3. Internal analysis of capabilities and resources; AGH-UST, ALL

New Materials for Energy Systems - NewMat KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

Outcome of a market survey:

• Economic impact

• Portfolio of business opportunities

• Internal development capabilities plan

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Page 9: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat

WORK PACKAGE responsible delivered

WP1

Materials for high efficiency „zero-emission” fossil fuel power plantsAGH-UST / INDUSTRY

Q3 2011

WP2Advanced materials for clean coal technologies

AGH-UST / INDUSTRY

Q3 2011

WP3

Materials for nuclear power plants

INP / INDUSTRY Q3 2011

WP4

Materials for renewable energy storage and conversion systems (fuel cells, Li-ion batteries, photovoltaics, photoelectrochemical cells)

AGH-UST / INDUSTRY Q3 2011

WP5Membranes for energy production

IST / INDUSTRY Q3 2011

WP6Smart grids materials

BZF / INDUSTRY Q3 2011

WP0 Market analysis and business opportunities

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Page 10: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WP1 Materials for high efficiency „zero-emission” fossil fuel power plants

WP2   Advanced materials for clean coal technologies

WP3   Materials for nuclear power plants

WP4   Materials for renewable energy storage and conversion systems

(fuel cells, Li-ion batteries, photovoltaics, photoelectrochemical cells)

WP5   Membranes for energy production

WP6   Smart grids materials

 

The market watch for development of materials for energy systems will be done

together with an internal analysis of the evolution of business opportunities

WP1-6: Research & Technology

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WP1 leader: AGH-UST (Prof. Aleksandra Czyrska-Filemonowicz)

WP1 force:

• AGH-UST, IFK, UU (Education)

• EDF, RAFAKO (Industry)

Task 1.1. Development of modified martensitic 9-12% Cr steels with improved creep- and oxidation

resistance; AGH-UST, EDF

Task 1.2. Design and characterization of new Ni-base superalloys to replace 9-12% Cr steels in advanced

steam turbines at ultra-supercritical conditions; AGH-UST, EDF

Task 1.3. Impact of deposits on corrosion mechanisms and material resistance (flue gas side) by laboratory

and field exposure tests. Variable coal qualities, material temperatures (600 -650 °C), gas components

(SO2, HCl, O2, H2O…); IFK, EDF

Task 1.4. Design of functional surfaces and coatings for reduction of emissions from fossil fuel plants, UU,

AGH-UST, EDF

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat

WP1 Materials for high efficiency „zero-emission” fossil fuel power plants

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WP1 is focused on new materials with improved creep- and oxidation resistance:

new (modified) martensitic 9-12% Cr steels (with/without coatings), austenitic steels,

Ni-base superalloys.

The research activities will cover:• characterisation of micro/nanostructure and properties of new materials,• tailoring materials’ microstructure for desired properties.• design by modelling and processing of new materials (steels, superalloys,coatings,…),• optimisation, verification, application

WP1 Materials for high efficiency „zero-emission” fossil fuel power plants

WP1 Products

1. Modified martensitic steels with 100 000 hour rupture strength of 100 MPa at 650°C (month 24); AGH-UST2. New Ni-based superalloys tailored to reduce their thermal expansion coefficients to the level of 12% Cr steels

(month 30); AGH-UST3. New Ni-base superalloys with increased tensile strength in temperature range 20-700°C,

(month 36); AGH-UST4. Results of fire side oxide scale formation and corrosion resistance tests of modified new martensitic 9-12% Cr

steels and Ni-base superalloys (month 22); IFK5. Functional coatings and surface design for optimized oxidation and mechanical properties (month 36); UU

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WP2Advanced materials for clean coal technologies

WP2 leader: IFK (Jorg Maier, MSc.)

WP2 force:

• IFK, AGH-UST, UU (Education)

Task 2.1. Characterization of single crystal nickel-base superalloys, both with and without coatings, for

combined gas turbine-steam cycle, using routine and advanced analytical techniques; AGH-UST

Task 2.2. Identification of damage and degradation mechanisms of the new alloys and coating systems  for

turbine blades exposed in coal syngas; AGH-UST

Task 2.3. Novel membrane materials; UU, AGH-UST

Task 2.4. Field and laboratory material exposure test to evaluate carburization effects in and below the

oxide scales and the role of hard coal and lignite related deposits; IFK, AGH-UST

 

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 13

Page 14: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WP2Advanced materials for clean coal technologies

WP2 is focused on:

• characterization of materials for combined gas turbine - steam cycle using routine and advanced

analytical techniques,

• identification of damage and degradation mechanisms of the new materials exposed in coal syngas,

oxyfuel, post combustion and other technologies,

• membrane materials for CO2 separation in coal gasification combined cycle.

WP2 Products

1. Identification of damage and degradation mechanisms of the new materials exposed in coal syngas

environment (month 36); AGH-UST

2. Availability and testing of temperature controlled material exposure probe (prototype) (month 36); IFK

3. Advanced material development by laboratory and field exposure tests (month 36); IFK

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WP3 Materials for nuclear power plants (HTR, LWR)

WP3 leader: INP (Prof. Yves Brechet)

WP3 force:

• INP, AGH-UST, UU (Education)

• EDF (Industry)

Task 3.1. Microstructure and creep properties examination of martensitic - and ODS steels for application

at supercritical water environment in Low Temperature Water-cooled Reactors (LWR); INP, AGH-UST, EDF

Task 3.2. Improving capabilities of advanced materials for Intermediate Heat Exchangers (IHX) system in

nuclear reactors; INP, AGH-UST

Task 3.3. Investigation of helium bubble formation (He embrittlement/swelling, creep) in Ni-base

superalloys for High Temperature Reactors (HTR); INP, AGH-UST

Task 3.4. Development of high temperature, corrosion resistant surface and materials, UU, AGH-UST, INP

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 15

Page 16: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WP3 Materials for nuclear power plants (HTR, LWR)

Potential degradation mechanisms for nuclear power plant components include irradiation embrittlement, void swelling and irradiation creep- and stress corrosion cracking.

High temperature reactors (HTR): • helium bubble formation (He embrittlement/swelling, creep) in Ni-base alloys,• improving capabilities of advanced oxide dispersion strengthened (ODS) alloys for heat exchangers• modified 9-12% Cr martensitic steels

Low temperature water cooled reactors (LWR) require qualification of materials that experience both elevated temperature and radiation exposure and survive the hostile supercritical water environment:• 9-12% Cr martensitic steels • low- swelling variants of austenitic stainless steels,• ODS steels.

WP3 Products:

1. Determination of corrosion mechanisms of ODS alloys (month 24); AGH-UST2. Determination of creep resistance and creep mechanisms of new materials for nuclear power plants (month 36); AGH-UST3. Model of swelling in relation with the presence of intrinsic sinks such as martensite laths (month 36); AGH-UST, INP4. Alternative graded materials for combined oxidation/creep resistance (month 36); UU, AGH-UST, INP

New Materials for Energy Systems- NewMatKIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 16

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WP4Materials for renewable energy storage and conversion systems (fuel cells, Li-on batteries, photovoltaics, photoelectrochemical cells)

WP4 leader: AGH- UST (Prof. Janina Molenda)

WP4 force:

• AGH-UST, UJ, UU, IST (Education)

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat

Task 4.1. Materials for high efficiency fuel cellsSub-task 4.1.1. Development of intermediate temperature solid oxide fuel cells (IT-SOFCs) which may operate with liquid fuels (hydrocarbons,

methanol); AGH-UST, UJ, EDF

Sub-task 4.1.2. Improvement of oxidation resistance of metal interconnects for Solid Oxide Fuel Cell Power System; AGH-UST, IST, EDF

Sub-task 4.1.3. Development of new fuel cells electrodes for DMFC; IST, EDF

Task 4.2. Materials for high energy density Li-ion batteriesSub-task 4.2.1. Development of safe and efficient electrode materials for safe energy storage systems based on Li-ion batteries for high power

application; UJ, AGH-UST

Sub-task 4.2.2. Development of “paper battery”; UU

Task 4.3. Materials for solar energy conversionSub-task 4.3.1. Materials for photo-electrochemical solar cell (PEC); AGH-UST, EDF

Sub-task 4.3.2. Materials for photovoltaics

Sub-task 4.3.2. a. Materials and structures for photovoltaic; AGH-UST

Sub-task 4.3.2. b. Materials for solar energy control; AGH-UST

Sub-task 4.3.2. c. Materials for photosensitized solar energy conversion; UJ, AGH-UST

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WP4Materials for renewable energy storage and conversion systems (fuel cells, Li-on batteries, photovoltaics, photoelectrochemical cells)

Development of materials for renewable energy is needed for better use of natural resources

in production of green power. The investigation of innovative materials involve:• materials for high efficiency fuel cells (SOFC)• materials for high energy density Li- ion batteries• materials for solar energy conversion

Li-ion batteriesSOFC Photovoltaics

New Materials for Energy Systems- NewMatKIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 18

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WP4

Materials for renewable energy storage and conversion systems (fuel cells, Li-on batteries, photovoltaics, photoelectrochemical cells)

WP4 Main Products1. Functional ceria electrolyte for IT-SOFC (month 12); AGH-UST2. Development of anode materials (based on CeO2) active for hydrocarbons for IT-SOFC (month 20); UJ3. Improved perovskite cathode material for IT-SOFC (month 24); AGH-UST4. Development of an optimal method of deposition of rare-earth element oxides on interconnectors

(month 36); AGH-UST5. New spinel coatings with improved lifetime (month 36); IST6. New materials for fuel cells DMFC (month 36); IST7. Development of safe and efficient cathode materials based on transition metal compounds for Li-ion batteries

(month 12); AGH-UST8. Development of anode materials based on tin or silicon for Li-ion batteries– materials optimization

(month 24); UJ9. Development of safe, high performance electrode nanocomposites for Li-ion batteries taking advantage of CCL

innovation (30 month); UJ, AGH-UST10. Development of safe, high capacity, paper and polymer based cathode materials for Li ion batteries

(month 24); UU11. New materials based on TiO2 for electrodes in PEC (month 12); AGH-UST12. Demonstration of the effective photo-electrochemical cell (PEC) for water splitting (month 36); AGH-UST13. Determination of the optimal manufacturing procedure for the solar electrode on the production scale

(month 36); AGH-UST14. Demonstration of solar cell prototype of enhanced efficiency (month 15); AGH-UST15. Demonstration of solar control system (month 24); AGH-UST16. Demonstration of unified system of photovoltaic & solar control (month 36); AGH-UST17. Determination of optimal formulations and working conditions for photocatalytic and photovoltaic applications

(month 36); UJ, AGH-UST18. Patent application on optimized synthesis of photoactive materials/coatings (month 36); UJ, AGH-UST

New Materials for Energy Systems- NewMatKIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 19

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WP5 Membranes for sustainable energy devices

WP5 leader: IST (Prof. Joao Moura Bordado)

WP5 force:

• IST, IFK, UU (Education)

• EDP, EDF (Industry)

Task 5.1. Development of new polymeric membranes; IST

Task 5.2. Materials for energy generation from biomass and bio-residues; IFK, EDF

Task 5.3. Low friction surfaces and materials for energy efficiency; UU

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 20

Page 21: 1 NEW MATERIALS FOR ENERGY SYSTEMS NewMat Lighthouse InnoDriver co-ordinator: Prof. Aleksandra Czyrska- Filemonowicz deputy: Dr Beata Dubiel project manager:

WP5 Membranes for sustainable energy devices

The investigation and development of new membranes will results in their application

in sustainable energy systems

WP5 Products:

1. New process for membranes production and report on correlations for permeability (month 35); IST

2. New macromolecular structures for the selective layer (month 36); IST3. Materials for energy generation from biomass and bio-residues; IFK, EDF4. Low friction surfaces and materials for energy efficiency; UU

New Materials for Energy Systems- NewMatKIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 21

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WP6 Smart grids materials

WP6 leader: BZF

WP6 force:

• AGH-UST (Education)

• EDF (Industry)

• BZF (Research)

Task 6.1. New nanomaterials for gas sensors; AGH-UST 

Task 6.2. Development of carbon fiber reinforced Al-matrix composites for electric cables; BZF

Task 6.3. Materials with high dielectric permittivity; EDF

Task 6.4. Anisotropic materials and functionally graded materials; UU, KTH, ABB

Task 6.5. New nanomaterials for gas sensors; AGH-UST

Task 6.6. Development of carbon fiber reinforced Al-matrix composites for electric cables; BZF

Task 6.7. Materials with high dielectric permittivity; EDF

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 22

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WP6 Smart grids materials

The project area focuses on materials designed for the future smart grid and storage

technologies that facilitate step-changes in performance and life time of components.

WP6 Products:

1. Development, processing and characterisation of new nanomaterials for gas sensors (month 36); AGH-UST

2. The successful penetration of the space between the carbon fibers by liquid Al (month 12); BZF

3. Successful transfer of carbon fibers from molten salt into liquid Al (month 24); BZF4. Laboratory prototype (month 36); BZF5. Determination of microscopic and nanometric properties of nanocomposites with high

dielectric response (month 36); EDF

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WP7Development of characterisation-and modelling methods of components made from innovative materials

WP7 leader: AGH-UST (Dr Beata Dubiel)

WP7 force:

• AGH-UST, UU, INP (Education)

• EDF (Industry)

Task 7.1. Development of analytical electron microscopy methods for characterisation of materials for energy systems; AGH-UST, EDF

Task 7.2. Development of electron tomography methods for 3D quantitative characterisation of materials microstructure; AGH-UST

Task 7.3. DFT modelling of novel material concepts; UU

Task 7.4. Microstructure based creep modelling of ODS steels; INP, AGH-UST

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WP7Development of characterisation-and modelling methods of components made from innovative materials

New methods of characterization- and modelling address:

• microstructural characterization down to a nano-scale,

• measurements of desired properties,

• modelling,

• monitoring

• life-time prediction.

WP7 Products:1. Protocols of quantitative microstructural analysis by means of analytical electron microscopy

(month 12); AGH-UST2. Procedures of quantitative mapping of materials’ chemical composition in micro- and nano scale by

STEM-EDS and STEM-EELS methods (month 36); AGH-UST3. Elaboration of procedures of electron tomography for 3D quantitative microstructural analysis of

nanoparticles (month 24); AGH-UST4. DFT models connected to analytical electron microscopy and combinatorial design; UU5. Method for coupling intergranular and intragranular creep with cavity growth in order to predict the

creep curve as a function of the microstructure (month 36); INP, AGH-UST

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WP8Education on materials for energy systems

WP8 leader: AGH-UST (Prof. Aleksandra Czyrska-Filemonowicz)

WP8 force:

• AGH-UST, UJ, IFK, KTH, UU, IST, INP (Education)

• ABB, EDP, EDF, RAFAKO (Industry)

• BZF (Research)

Task 8.1. Joint PhD students investigating new materials for clean energy systems; ALL

Task 8.2. Teachers and students mobility; ALL

Task 8.3. Industry-driven professional courses and students practices; ALL

Task 8.4. Course program on innovation and entrepreneurship within materials; ALL

Task 8.5. Workshop on smart materials for hydrogen and renewable energy; AGH-UST

Task 8.6. Summer schools on recent and future developments in innovative materials and technologies

for clean energy; AGH-UST, ALL

 Task 8.7. Academia and industry driven Workshops on Sustainable Energy; AGH-UST, ALL

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 26

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WP8Education on materials for energy systems

WP8 Products:1. 3 PhD students starting in 2011: - 1 PhD student started at CC Poland Plus (AGH-UST; Prof. Czyrska-Filemonowicz) and CC Alps Valleys (INP, Prof. Brechet)

- 1 industry-driven PhD (RAFAKO, AGH-UST and ?)

- 1 PhD research in negociation

2. 10 students/year inserted in the labour market

Knowledge dissemination:

3. SET Plan Workshop on Smart Materials for Hydrogen and Renewable Energy, 29-30.11.2011, Waszawa; AGH-UST (Prof. J. Molenda)

4. Summer School on Materials for high efficiency „zero-emission” fossil fuel power plants (month 20); AGH-UST, ALL

5. Workshop on Meso-, micro- and nanostructure characterisation of innovative materials for clean energy (month 30); AGH-UST, ALL

6. Summer Schools and industry - driven Workshops on recent/future development in innovative materials for clean energy

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems- NewMat 27

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WP9Project Coordination and Promotion

WP9 leader: AGH-UST (Prof. Aleksandra Czyrska- Filemonowicz)

WP9 force:

• AGH-UST, UJ, IFK, KTH, UU, IST, INP (Education)

• ABB, EDP, EDF, RAFAKO (Industry)

• BZF (Research)

Task 9.1. Coordination of the NewMat project; AGH-UST

Task 9.2. Organisation of the annual meetings; AGH-UST

Task 9.3. Organisation of the Governance Board meetings; AGH-UST

Task 9.3. Promotion of the NewMat project; AGH-UST

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 28

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WP 10 Exploitation plan

WP10 leader: AGH-UST (Dr Tomasz Moskalewicz)

WP10 force:

• AGH-UST, UJ, IFK, KTH, UU, IST, INP (Education)

• ABB, EDP, EDF, RAFAKO (Industry)

• BZF (Research)

In order to commercialize and exploit the business opportunity of demonstration and application of New Materials in pilot components/plants,

business models and business plans for: technology, product, service, new ventures, will be defined.

Task 10.1. Preparation of business models and business plans for

technology/product/service for WP1-WP7; AGH-UST, ALL

Task 10.2. Preparation of patent applications; AGH-UST, ALL

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SCHEDULE 2011  2011

Task/Milestones Q1 Q2 Q3 Q4T0.1        

M0.1Market watch (month 6, AGH-UST, all)

  X X 

T0.2        T0.3        

M0.3Internal analysis (month 10, AGH-UST, all)

      x

T1.1        

T1.2        M1.1

Documentation of the microstructure and properties of modified martensitic 9-12% Cr

(month 12); AGH-UST, EDF

       x

T1.3        M1.6

Appling and testing of fire-side corrosion test apparatus for advanced materials

(month 12); IFK, EDF

      x

T1.4        T2.1        

M2.1Documentation of the microstructure and

creep properties of Ni-base superalloys for industrial gas coatings (month 12); AGH-UST

      x

T2.2        T2.3        T2.4         T3.1         T3.2        T3.3        T3.4        

M3.1Microstructural analysis and creep tests of

selected materials for nuclear power plants (month 12); AGH-UST, EDF

      x

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SCHEDULE 2011  2011

Task/Milestones Q1 Q2 Q3 Q4T4.1        

M4.1.1.1Functional ceria electrolyte for IT-SOFC

(month 12); AGH-UST      x

M4.1.2.1The comparison of the efficiency of various rare-

earth element oxides (month 12); AGH-UST

      x

T4.2        M4.2.1.1

Development of safe and efficient cathode materials (month 12); AGH-UST

      x

T4.3        M4.3.1.1

New materials based on TiO2 for electrodes in PEC (month 12); AGH-UST

      x

M4.3.2.a1Optoelectronic characteristics of multilayer structure

(month 12); AGH-UST      x

M4.3.2.c1Verification of synthesis and activity of the most

promising systems (month 12); UJ-AGH-UST      x

T5.1        T5.2        T5.3        T6.1        

M6.1Road map (month 6); UU, KTH, ABB

  x    

T6.2        M6.2

R&T plan (month 9); UU, KTH, ABB    x  

T6.3        T6.4        T6.5        T6.6        

M6.4The successful penetration of the space between

the carbon fibers by liquid Al (month 12); BZF      x

T6.7        

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SCHEDULE 2011  2011

Task/Milestones Q1 Q2 Q3 Q4

T7.1        M7.1

Protocols of quantitative microstructural analysis by means of analytical electron microscopy

(month 12); AGH-UST

      x

T7.2        T7.3        T7.4        T8.1        T8.2        T8.3        T8.4        

T8.5        

M8.3Workshop on Smart materials for hydrogen and

renewable energy; (month 11); AGH-UST      x

T8.6        T8.7        T9.1        T9.2        T9.3        T9.4        

M9.1GB meeting held (month 6); AGH-UST

  x    

M9.2GB meeting and Y1 meeting held (month 12); AGH-

UST, All      x

T10.1        M10.1

Elaboration of business models and plans (month 12), AGH-UST

      x

T10.2        M10.2

Preparation of patent application (month 12) ,AGH-UST

      x

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WORKPACKAGE ORGANIZATION

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 33

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BUDGET 2011 DISTRIBUTION PER PARTNERS (vs. ORGANIZATION TYPE)

ORGANIZATION TYPE

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KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems- NewMat

BUDGET 2011 DISTRIBUTION PER PARTNERS (vs. PARTNER STATUS)

2,5 %

16,6 %

70,89 %

10,01 %

Formal partners

Associated partners

KIC Level partners 

Network partners

35

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EXPECTED PRODUCTS (proposal):

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

• Number of patents - 2• Number of products and services launched on the market – 7• Number of new companies – 2• Number of students inserted in the labour market per year – 10• Number of formal partners – 10• Number of technology transfer activities – 2• Number of PhD theses – 3• Number of scientific papers -25• Number of schools/workshops – 10

New Materials for Energy Systems- NewMat 36

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Project summary – market data

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OPEN ISSUES

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011

1. New industrial partner (RAFAKO) will be introduced.

RAFAKO will be involved in:• WP1; new task to be elaborated • WP8: joint industry-driven PhD thesis• WP9 and WP10

2. Update of WP6 on Smart Grid Materials: due to complementary project realised by CC Sweden.

New Materials for Energy Systems- NewMat 38

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Thank you for your attention

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MAIN PRODUCTS

WP1

1. Modified martensitic steels with 100 000 hour rupture strength of 100 MPa at 650°C (month 24); AGH-UST

2. New Ni-based superalloys tailored to reduce their thermal expansion coefficients to the level of 12Cr steels (month 30); AGH-UST

3. New Ni-base superalloys with increased tensile strength in temperature range 20 - 700°C, (month 36); AGH-UST

4. Results of fire side oxide scale formation and corrosion resistance tests of modified new martensitic 9-12% Cr steels and Ni-base superalloys (month 22); IFK

5. Functional coatings and surface design for optimized oxidation and mechanical properties (month 36); UU

WP2

1. Identification of damage and degradation mechanisms of the new materials exposed in coal syngas environment (month 36); AGH-UST

2. Availability and testing of temperature controlled material exposure probe (prototype) (month 36); IFK

3. Advanced material developments by laboratory and field exposure tests (month 36); IFK

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 40

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WP3

1. Determination of corrosion mechanisms of ODS alloys (month 24); AGH-UST

2. Determination of creep resistance and creep mechanisms of new materials for nuclear power plants (month 36); AGH-UST

3. Model of swelling in relation with the presence of intrinsic sinks such as martensite laths (month 36); AGH-UST, INP

4. Alternative graded materials for combined oxidation/creep resistance (month 36); UU, AGH-UST, INP

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 41

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WP4• Functional ceria electrolyte for IT-SOFC (month 12); AGH-UST

• Development of anode materials (based on CeO2) active for hydrocarbons for IT-SOFC (month 20); UJ

• Improved perovskite cathode material for IT-SOFC (month 24); AGH-UST

• Development of an optimal method of deposition of rare-earth element oxides on interconnectors (month 36); AGH-UST

• New spinel coatings with improved lifetime (month 36); IST

• New materials for fuel cells DMFC (month 36); IST

• Development of safe and efficient cathode materials based on transition metal compounds for Li-ion batteries (month 12); AGH-UST

• Development of anode materials based on tin or silica for Li-ion batteries– materials optimization (month 24); UJ

• Development of safe, high performance electrode nanocomposites for Li-ion batteries taking advantage of CCL innovation (30 month); AGH-UST

• Optimal chemical composition of the electrode materials and nanocomposites for safe and high power Li-ion batteries (month 36); AGH-UST, UJ

• Development of safe, high capacity, paper and polymer based cathode materials for Li ion batteries (month 24); UU

• Demonstration of the effective photo-electrochemical cell (PEC) for water splitting (month 36); AGH-UST

• Demonstration of solar cell prototype of enhanced efficiency ( month 15); AGH-UST

• Demonstration of solar control system (month 24); AGH-UST

• Demonstration of unified system of photovoltaic & solar control ( month 36); AGH-UST

• Determination of optimal formulations and working conditions for photocatalytic and photovoltaic applications (month 36); UJ, AGH-UST

• Patent application on optimized synthesis of photoactive materials/coatings (month 36); UJ, AGH-UST

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 42

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WP5

1. New process for membranes production and report on correlations for permeability (month 35); IST

2. New macromolecular structures for the selective layer (month 36); IST

3. Materials for energy generation from biomass and bio-residues; IFK, EDF

4. Low friction surfaces and materials for energy efficiency; UU

WP6

1. Development, processing and characterisation of new nanomaterials for gas sensors (month 36); AGH-UST

2. The successful penetration of the space between the carbon fibers by liquid Al (month 12); BZF

3. The successful transfer of carbon fibers from molten salt into liquid Al (month 24); BZF

4. Laboratory prototype (month 36); BZF

5. Determination of microscopic and nanometric properties of nanocomposites with high dielectric response (month 36); EDF

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 43

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WP7

1. Protocols of quantitative microstructural analysis by means of analytical electron microscopy (month 12); AGH-UST

2. Procedures of quantitative mapping of materials’ chemical composition in micro- and nano scale by STEM-EDS and STEM-EELS methods (month 36); AGH-UST

3. Elaboration of procedures of electron tomography for 3D quantitative microstructural analysis of nanoparticles (month 24); AGH-UST

4. DFT models connected to analytical electron microscopy and combinatorial design; UU

5. Method for coupling intergranular and intragranular creep with cavity growth in order to predict the creep curve as a function of the microstructure (month 36); INP, AGH-UST

WP8

1. Summer School on Materials for high efficiency „zero-emission” fossil fuel power plants (month 20); AGH-UST, ALL

2. Workshop on Smart materials for hydrogen and renewable energy (month 11); AGH-UST

3. Workshop on meso-, micro- and nanostructure characterisation of innovative materials for clean energy (month 30); AGH-UST, ALL

4. Workshop on Smart materials for hydrogen and renewable energy (month 11);AGH-UST

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WP10

1. Bussiness model and plan for demonstration and application of new materials for energy systems (month 16); AGH-UST

2. Patent application (month 12); AGH-UST

3. Patent application (month 36); AGH-UST

KIC InnoEnergy | CC Poland Plus Thematic Meeting, 11-12.04.2011 New Materials for Energy Systems - NewMat 45