1. orklahydro profiles, building system and extruded and welded tubes profiles, building systems and...
TRANSCRIPT
1
2
Orkla Hydro
Profiles, Building System and Extruded
and Welded Tubes
Profiles, Building Systems and Precision
Tubing
THE JV IS 50/50 OWNED BY ORKLA/HYDRO
50%50%
Presence in more than 40countries
100+ production units20,000+ customers~ 45,000 suppliersNOK ~ 42 billion sales*
World leader in aluminium solutions
23,000employees
NEW SAPA IN FIGURES
* 2013, PRO-FORMA, ADJUSTED FOR CURRENCY, SALES OF APPROXIMATELY EUR 5.4 BILLION
3
4
HEAVYWEIGHT COMPANY – LIGHTWEIGHT MATERIAL
Precision tubingProfile-based building systemsValue-added profiles
5
Europe• Plants: Tønder,• Capacity: 33 000 tons• Employees: 420
Technology Center (PTTC)• Offices: Karmøy and Løgumkloster• Employees: 14
Welded Tubes• Plants: Lichtervelde, Remscheid,
Pune and Shanghai• Capacity: 42 000 tons• Employees: 370
North America• Plants: Rockledge, Reynosa and
Monterrey• Capacity: 33 000 tons• Employees: 500
PRECISION TUBING: GLOBAL LEADING POSITION
1= EUR 405 MIO, JPY 55 BILLION, USD 512 MIO (FOREIGN EXCHANGE RATES AS OF OCTOBER 03, 2014)
South America• Plant: Acro• Capacity: 8 000 tons• Employees: 140
Asia• Plant: Suzhou, Kuppam• Capacity: 35 000 tons • Employees: 330
PRECISION TUBING OVERVIEW
7
Rockledge
Multi-port extrusions (MPE) Extruded tubes Precision shapes Internally enhanced tubes Precision drawn tubes Internal heat exchangers
33,000 tons 500 employees
Reynosa Monterrey
NORTH AMERICA SOUTH AMERICA Multi-port extrusions (MPE) Precision drawn tubes (PDT) Extruded tubes Spacer bars PE coated tubes (HyPlus) Line sets (air-conditioning) Precision shapes
8,000 tons 140 employees
Multi-port extrusions (MPE) Internally enhanced tubes Extruded tubes
35,000 tons 330 employees
ASIA
Acro
Suzhou
WELDED TUBES
Lichtervelde Remscheid
Pune Shanghai
Round, rectangular, oval and profiled welded tubes
Cuprobraze Brass welded tubes Tubes with inner fins Welded drawn tubes Strip embossing Manifolds
42,000 tons 370 employees
EUROPE
Tønder
Multi-port extrusions (MPE) Internally enhanced tubes Precision drawn tubes Extruded tubes PA and PE coated tubes Line sets (air-conditioning) Fuel coolers Spacer bars Forging material Cables and wires Internal heat exchangers Hylife products
33,000 tons 420 employees
Kuppam
MANUFACTURING ON COIL
8
OUR PRODUCT ON COIL
9
10
Welded tubes with inner fins
For oil coolers
Fuel cooler
Forging stock (FOBS™/®)
For extruded cold-drawn coiled rod for automotive components, such as screws and nuts
HYCOT™/® coated tubes
For fuel lines, air-conditioning lines, power steering lines, coolant lines, oil cooling lines
Multi-port extrusions (MPE)
For condensers, evaporators, oil coolers, charge air coolers, radiators and heaters – and can be supplied with HYBRAZ™/® coating for direct CAB brazing
Welded tubes
For structural components, radiators, heaters, charge air coolers, manifolds
Precision drawn tubes (PDT)
For heaters, radiators, condensers, evaporators, coolant lines, oil coolant lines
Aluminium cables
Internal HX
Automotive
12
VALUES Organisation development
Business Plan
Manufacturing excellence HES
BUSINESS STRATEGY
Innovation
Service
Quality
People Strategy
Business strategy
Externaltrends
The Sapa wayCode of conduct
Internalsituation
Leadership pipeline
Performance culture
Competencemanagement
MobilityDiversity
●Globalisation●Generations●Expectations●Speed of change
●Operating model●Manufacturing
excellence●Demographics●Engagement●Org. characteristics
●Customer First●Trustworthy●One Company●Entrepreneurship●Accountability
●Global●Innovative●Performance-oriented●Commercial
PEOPLE PRIORITIES
Strategic focus areas and determining factors in the strategy
(Employees)
Internal Actions
(outside)
(inside)
Leadership
Training &
Development
Team Work
Processes
(Key Stakeholders)
External Environment
Competitors
Investors/
owners
Customers
Suppliers
SAPA EMPLOYEE 2015
Mind set change
Service teams
Training and tools
Standar-dize
Innova-tion
Invest-ment
CommunicationServiceInnovationValuesFlexibility
Customer firstPartner-ship with customersEngagement
HSEQualityTechnicalMeasure-ments
LeanFMEASOPAPQPQuality
New products,machines,technicaltoolsand processes
Detection systemsRobotsCNC
17
The mainstream Education System
The adult and continuing education system
AMU courses on more levels
Industri tekniker - produktion
Industri tekniker - maskin
CNC- teknikker
Lager operatør
Grundforløb (Preparatory) – produktion og udvikling – 20 uger
Elektronik operatør
Proces operatør
2 yearsIndustri
operatør
ProduktørCNC assistent
Industri assistent
1 ½ year
5 years
Timelin
e
19
TOGETHER WE ARE SHAPING A LIGHTER FUTURE