1 out of the box configurable solutions powered by
TRANSCRIPT
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OUT OF THE BOX configurable
SOLUTIONSpowered by
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ApplicationWeight only
Manual
FillFill DoseDose FormulateFormulate BlendBlend BatchBatch
Lynx Lynx BatchBatch
Q.iMPAQ.iMPACTCT
JagXJagX
LynxLynx
PanthePantherr
ID 7ID 7
ID SysID Sys
Q.iMPACQ.iMPACTT
Q.iMPACT Q.iMPACT LITELITE
Q.iMPACT Q.iMPACT
MANUAL SYSTEMS - Tier #0
SMALL SYSTEMS - Market Tier #1
SMALL to MEDIUM SYSTEMS - Market Tier #2
MEDIUM to LARGE ADVANCED SYSTEMS - Market Tier #4
MEDIUM to LARGE SYSTEMS - Market Tier #3
NEW SOLUTIONS
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Traditional Automation Strategies
Traditional automation generally focuses on the differences of a material delivery system and misses the things that are similar. This leads to monolithic automations that are totally self contained and miss the opportunity to take advantages of “best in class” approaches and leads to a lot of creativity that is counter productive.
The results are some parts form a well functioning systems while other parts are less functional, each individual material transfer function is a new custom effort and generally is very different then the previous one. It also leads to a lot maintenance cost and need to replace the automation frequently.
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Automation Controller
MP01MP05
MP02MP06
MP03
MP03
MP02
MP01
MP04
MP04
Scale
FlowMeter
FlowMeter
Scale Input 01
Flow Meter
Flow Meter
MP05
MP06
MP02 GIW
MP06 GIW
MP01 Dump to EmptyMP05 LIW to Target
I/O Interface
I/O Interface
I/O Interface
Traditional -Custom Chaos
Not all theMust havesvery few ofthe Shouldhaves andnone of thebeneficial
Traditional Automation Strategies
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Joining the S88 guideline (see www.wbf.com ) for modularity and the Q.i’s best in class functionality the automation is freed to focus on the necessary differences of any given material deliver systems and leaving the overhead of the things that are common to the modular components of the Q.i system with the interaction between components handled by the Q.i with out custom programming.
All of the necessary functions of a material transfer are handled by the pre-engineered and pre-tested components provided by the Q.i system. This leads to a much simpler overall architecture that is less costly to develop and support and will be viable far longer then traditional approaches.
Modular Automation Strategies
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Automation Controller
MP01MP05
MP02MP06
MP03
MP03 MP02 MP01MP04
MP04
Qi
Qi
AIM
Chanel 01
Instrument 01 Output
Instrument 02 Output
Instrument 03 Output
Slot02 Slot01Slot03
FlowMeter
FlowMeter
Scale Input 01
Flow Meter 03
Flow Meter 03E-Net Switch
INSTRUMEN
T03 Data
MP04DATAMP03
MP02MP01DATA
INSTRUMENT0
2 DataINSTRUMENT0
1 Data
MP05MP06
MP02 GIW
MP06 GIW
MP01 Dump to EmptyMP05 LIW to Target
INSTRUMEN
T03 Data
MP04DATAMP03
MP02MP01DATA
INSTRUMENT0
2 DataINSTRUMENT0
1 Data
Qi S88
ComputerQi365
Pre-Build Pre-Tested AllFunctions
Modular Automation Strategies
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Met tler T oledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
8
9
10
Met tler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
BATCH EXECUTIVE OPTIONS
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Met tler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
BATCH EXECUTIVE OPTIONS
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Q.iMPACT &
compact
TIER #1 BATCH EXECUTIVE RESIDENT IN A… “MATROLLER”
• READY TO SHIP… “PRE-ASSEMBLED”
• ROBUST… “PRE-TESTED”
• SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE”
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(SMALL) Basic Control, Semi Automatic and Automatic Systems (uses Q.i LITE)
SMALL - one TO “X” channels, capability for material feed phase ONLY (GIW, LIW, DTE, Hand Add), sequential phase execution only, requirements for limited recipe storage and printout, very limited
requirement on the HMI.
MT Channel Solution (no partner required) – Tier #1
Mettler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
BATCH EXECUTIVE RESIDENT IN A… “MATROLLER”
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Q.Batchcompact
MULTIPLE MEASUREMENT DEVICES UP TO “2” Scales or Flow Meters
STEERING MATIX CONTROL UP TO 16 FCE’s (FINAL CONTROL ELEMENTS)
RECIPE MANAGEMENT UP TO 99 RECIPES
PHASE TYPES Material Feeds Hand Adds Events Timer
BATCH FEATURES ID # OF BATCHES
SECURITY 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR)
OPERATOR PROMPTING & MESSAGING
REPORTS STORED RECIPES BATCH REPORT PRODUCTION REPORT (TOTALIZED by product) CONSUMPTION REPORT (TOTALIZED by material)
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REPORTS
• BATCH
• RECIPE LISTS
• PRODUCTION
• CONSUMTION
Controlled via JagBASIC
FCE’s
(in this case valves)
FlOWMETERS
LOADCELLS
I/O for
• HAND ADDS
• EVENTS
• TIMERS
OPERATOR
PROMPTS & MESSAGING
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Controlled via JagBASIC
UP TO 16 FCE’s
(in this case valves)
FlOWMETERS
LOADCELLS
STEERING
MATRIX
I/O for
• HAND ADDS
• EVENTS
• TIMERS
OPERATOR
PROMPTS & MESSAGING
REPORTS
• BATCH
• RECIPE LISTS
• PRODUCTION
• CONSUMTION
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Met tler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
BATCH EXECUTIVE OPTIONS
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Q.Batchcompact
MULTIPLE MEASUREMENT DEVICES UP TO “4” Scales or “8” Flow Meters
STEERING MATIX CONTROL UP TO 20 FCE’s (FINAL CONTROL ELEMENTS)
RECIPE MANAGEMENT UNLIMITED
PHASE TYPES Material Feeds Hand Adds Events Timer
BATCH FEATURES ID # OF BATCHES SIZE BATCH MANUAL / STEP/ AUTO JOG
SECURITY 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR)
OPERATOR PROMPTING & MESSAGING OPERATOR MAINTENANCE
REPORTS STORED RECIPES BATCH REPORT PRODUCTION REPORT (TOTALIZED by product) CONSUMPTION REPORT (TOTALIZED by material)
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Q.iMPACT &
Q.bATCH
• READY TO SHIP… “PRE-ASSEMBLED, PRE WIRED ”
• ROBUST… “PRE-TESTED”
• SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE”
• LANGUAGE SMART... “SELECT HMI FROM ANY OF 4”
Tier #2 BATCH EXECUTIVE RESIDENT IN A… “PLC”
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Market Segment 2 (SMALL to MEDIUM) Basic Semi Automatic and Automatic (Q.i LITE)
SMALL to MEDIUM - one to 8 channels, capability for material feed phase (GIW, LIW, DTE, Hand Add) plus 2 or 3 other phase types (Event, Timer), sequential phase execution, limited phase and recipe
definition, fixed HMI (no process graphics)
Mettler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Gain in We ight Sole noid Control
Los s in We ight Sole noid Control
Hak k o HM I for data inputand dis play
Wago Ethe rne tSw itch
F in a l C o n tro l E le m e n t (F C E)
L o a d C e llIn p u t
BATCH EXECUTIVE RESIDENT IN A… “PLC”
MT Channel Solution (no partner required) – Tier #2
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Q.iMPACT & EZBATCH
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Met tler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
BATCH EXECUTIVE OPTIONS
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Q.iMPACT &
Batch Objects
• PROGRAMMERS STARTER KIT… “AVAILABLE OFF THE SHELF”
• ROBUST… “PRE-TESTED”
• CONFORMS… “AMERICAN & EUROPREAN S88 STANDARDS”
• SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE”
Tier #3 COST EFFECTIVE BATCH EXECUTIVE RESIDENT IN A… “PC”
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Level 3: MEDIUM to LARGE – Basic to Advanced Automatic (Q.i or Q.i LITE)
MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel) phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage
and editing, extensive HMI with process graphics
Mettler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
“COST EFFECTIVE” BATCH EXECUTIVE RESIDENT IN A… “PC”
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Q.iMPACT &
AUTOMATION PARTNERS
• CONNECTIVITY… “VIA ANY ONE OF 3 WELL KNOWN FIELDBUS OPTIONS”
• INTERFACE…”HOST CONTROLLER TO MATROLER USING CONFIGURABLE OFF-THE-SHELF AIM”
• PARTNER… “ CUSTOMERS PREFERRED AP & BEST IN CLASS MATERIAL FEED SOLUTION
Tier #4 INDUSTRY STANDARD BATCH EXECUTIVES RESIDENT IN A …PC
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Mettler Toledo
240.220
Pesage entrée ?
H
Processor PC Card I/0 I/0 I/0 I/0
Ethernet Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Plant Network Field Bus
Plant-Wide Information System
PLC
Device Levelor "Sensor" Level
METTLER TOLEDO
0 T C M
PANTHER
565.4
cc
1
2=>
<
III
0 G NET PT T lb kg
96
122T2206
Level 3: MEDIUM to LARGE – Advanced to Complex Automatic (Q.i or Q.i LITE)
MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel) phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage
and editing, extensive HMI with process graphics
MT Channel Solution (partner required) – Tier #4
“INDUSTRY STANDARD” BATCH EXECUTIVE RESIDENT IN A… “PC”