1 outline of diesel engine.ppt

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Automobile EngineeringOutline of Diesel Engine

    Contents1. Engine classifications

    2. Classifications of reciprocating internal combstion engine

    !. "istory of Diesel Engines

    #. Comparison of Diesel Engine and $asoline Engine

    5. %perating principle of the Diesel Engine&. Combstion in a Diesel Engine

    '. Diesel (noc(

    ). Diesel Engine combstion chambers and their characteristics

    *. Engine performance

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[1]Engine Classifications

    Combstion

    engine

    +nternal

    Combstion

    engine

    E,ternal

    combstion

    engine

    -eciprocating

    type

    -otational

    motion type

    team

    locomoti/e

    team trbine

    tarling

    engine

    Diesel engine

    $asoline engine

    $as trbine

    -otary engine

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[1]Engine Classifications

    NOTE: A working fluidmeans a fluid thatfunctions as a medium tochange heat into work in acombustion.

    Combstion

    engine

    +nternal

    Combstion

    engine

    E,ternal

    combstion

    engine

    -eciprocating

    type

    -otational

    motion type

    team

    locomoti/e

    team trbine

    tarling

    engine

    Diesel engine

    $asoline engine

    $as trbine

    -otary engine

    Page.1

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [2]Reciprocating

    Internal Combustion Engines1 Classification by +gnition ethod

    2 Classification by Combstion ethod Thermodynamic Classification

    ! Classification by 3el Type and 3el 3eed ethod

    # Classification by %peration Techni4e

    5 Classification by Cooling ethod& Classification by al/e Type

    ' Classification by Nmber and 6rrangement of Cylinders

    Engines are classified both by number of cylinders and

    by the arrangement of cylinders as illustrated on the right!

    1" In#line $straight" type 2" %ori&ontal type

    '" %ori&ontally opposed type

    (" ) type

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[']%istory of Diesel Engines

    In 1892, Rudolf Diesel, a German engineer, announced a newt!e of engine in which fuel is in"ected into com!ressed air andignited. This engine came to be known as the diesel engine.

    By 1897, diesel engines that used hea# oil as fuel had beende#elo!ed for !ractical use in German. $%ow&s!eed diesel

    engine'

    Between 1924 and 1926, the de#elo!ment of the in"ection!um! b Robert (osch $from German' led to the de#elo!ment ofhigh&s!eed diesel engines.

    In Japan, research and de#elo!ment into diesel engines startedaround in )*+. ( )*+-, -&clinder air&cooled diesel engines witha total dis!lacement of l had been de#elo!ed and !ut to use.

    In 1939, /.)liter,-clinder water&cooled automoti#e dieselengines began to be utili0ed, and diesel engine research andim!ro#ements ha#e been continuall !ursued since then.

    Page.5

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [4]Operation ;rinciple

    of the Diesel Engine(1) Operation of 4-cycle Engine

    Inta/e Compression Combustion E+haust

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [4]Operation ;rinciple

    of the Diesel Engine

    (2) Valve timing in a 4-cycleEngine

    16d/ance opening angle of

    the inlet /al/e

    2 Delayed closre angle of

    the inlet /al/e

    ! 6d/ance opening angle ofthe e,hast /al/e

    # Delayed closre angle of

    the e,hast /al/eBottom

    deadcenter

    Inlet .al.e

    closes!

    E+haust

    .al.e

    opens!

    Top dead

    center

    Inlet .al.e

    opens!

    E+haust

    .al.e closes!

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[:]Combustion in a Diesel Engine

    1 +gnition lag period

    2 3lame propagation

    period E,plosi/ecombstion period

    ! Direct combstionperiod

    # 8ost9combstionperiod

    Combstion state of engine

    8-E:-E

    Immediate combustion

    after in-ection

    3udden combustion

    Compression CombustionT.D.C.

    +gnitionIn-ection

    ends!In-ection

    begins.

    Ignition lag

    C-6N; 6N$LE

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[?]Diesel @noc/

    Diesel knock can e prevented y s!ortening t!e ignition lagperiod" #$el in%ection no&&les are generally designed to lo'er

    f$el in%ection d$ring t!e ignition lag period" T!e same effect

    can e otained y t!e follo'ing met!ods

    1" 9sing fuel =ith a high cetane number $cetane inde+"!

    2" Raising the temperature in the cylinder! $Raising the

    compression pressure!"

    '" 9sing the suitable cooling =ater temperature!

    (" 9sing the suitable in-ection timing!

    4" 9sing suitable fuel in-ection pressure and atomi&ation!

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [6]Diesel Engine

    Combustion and heir Characteristics(1)Direct n%ection Type

    Direction of 3el in=ection

    $a' $b' $c'

    roidal type

    he basic shape is a heart

    $a' $b' $c'

    he basic shape is a semi#sphere

    trctre of Direct +n=ection TypeCombstion chambers

    No77le Combstion chamber

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [6]Diesel Engine

    Combustion and heir Characteristics(2) *re-com$stion Type

    Direction of 3el in=ection

    $a' $b' $c' $d'

    trctre of 8re9combstion

    Chamber Type

    No77le

    8re9combstion

    chamber

    ain combstion

    chamber

    $lo< plg

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    [6]Diesel Engine

    Combustion and heir Characteristics(+) ,'irl !amer Type

    Direction of 3el in=ection

    $a' $b' $c' $d'

    trctre of

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (1) Brake Tor.$e/ ,!aft 0orsepo'er/ ,pecific #$el om$stion

    1 >ra(e tor4e Trning force

    3orce ?3@

    3orceTor4e

    Length

    Length ?-@

    r

    3

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (1) Brake Tor.$e/ ,!aft 0orsepo'er/ ,pecific #$el om$stion

    1 >ra(e tor4e Trning force

    3orce ?3@

    3orceTor4e

    Length

    Length ?-@

    r

    3

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine

    Bor/ ,orce $," Distance of mo.ement $Arc length l"

    1 ;3 is the force needed to mo.e a ?4 /g ob-ect 1 m in 1 second!

    1 ;3 ?4 /gm0sec

    herefore horsepo=er =or/ and torue are related and can be e+pressed by the

    follo=ing formulasF

    $1" Gra/e torue ,orce Arm length , R R0,

    $2" Bor/ B ,orce H 8o.ed distance $Arc length" , l

    $'" , 2

    Rn $(" Bor/ B 2n

    ?1 horsepo

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[9]Engine Performance[9]Engine Performance

    2 haft force pora(e horsepora(e pots>ts(ilo

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (2) T!ermal Efficiency and ec!anical Efficiency

    Theoretical

    thermal efficiency

    Theoretical

    Thermal efficiency

    +ndicated thermal

    efficiency

    6ctalthermal efficiency >ra(ethermal efficiency

    (+) ean Effective *ress$re and ndicated 0orsepo'er

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (4) osses and 0eat Balance

    1 "eat Loss

    2 3riction Loss 8mping loss echanical loss

    ! "eat >alance

    Effecti/e ra(e horsepo

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.EngineComparison of EnergyComparison of Energy

    EciencyEciency

    Page.---

    -efining

    Transport

    torage

    pply

    Combstion

    in Engine

    -nning

    efficiency

    Comparison of energy efficiency

    Diesel 2#

    $asoline 1*

    3el cell 2&

    DE 1*

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (3) ir intake and Vol$metric Efficiency

    1 olmetric efficiency and charging efficiency

    )olumetric efficiency FBeight of actual air inta/e at ; and

    Beight of air occupying cylinder .olume at ; and 2 8ercentage of e,cess air

    T!e degree of e5cess air is called t!e 6percentage of e5cess air7and can e

    e5pressed y t!e follo'ing form$la

    ;ercentage ofe+cess air

    Beight of actual air inta/e

    heoretical =eight of air needed for completecombustion of in-ected fuel

    Beight of actual air inta/e

    Beight of in-ected fuel 1(!2

    F

    F

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (3) ir intake and Vol$metric Efficiency

    ! percharging and sperchargers

    Dri/en rotor

    Dri/e rotor

    To

    Cylinder

    3rom

    6ircleaner

    Compressor

    hosing

    Compressor

    impeller Trbine hosing

    E5!a$st gas

    ntake

    E,hast

    trbine

    E,hast

    manifold

    +nta(e

    manifold8oot9s Blo'er ,$perc!arger

    E5!a$st T$roc!arger

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (:) Engine performance Testing et!ods

    1 Load test

    2 inimm idling speed test

    ! a,imm speed go/ernor performance# tarting test

    5 6cceleration test

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (;) Engine performance $rves

    1 3ll load performance cr/e

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    Copyright 2005 Create Center Co. Ltd.Nissan Diesel Training Center

    Page.Engine[]Engine ;erformance

    (;) Engine performance $rves

    2 E4al specific fel

    consmption cr/es

    ! 3ish hoo( cr/e

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    Page.Engine