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    Microstructure changes of extruded ultra high

    molecular weight polyethylene after gamma irradiation

    and shelf-aging

    F.J. Medela, F. Garca-A lvarezb, E. Go mez-Barrenac, J.A. Pue rtolasa,)

    aDepartment of Materials Science and Technology, Centro Politecnico Superior de Ingenieros, Universidad de Zaragoza,

    Calle Mar a de Luna 3, 50018 Zaragoza, SpainbDepartment of Orthopaedic Surgery, Hospital Lozano Blesa, Zaragoza, Spain

    cDepartment of Orthopaedic Surgery, Hospital Fundacion Jimenez Daz, Universidad Autonoma de Madrid, Madrid, Spain

    Received 16 September 2004; accepted 27 November 2004

    Available online 2 February 2005

    Abstract

    Ultra high molecular weight polyethylene (UHMWPE) components in joint prostheses may undergo oxidative degradation in the

    long term. This leads to material embrittlement, associated with a subsurface defect named white band that favours surface

    delamination and premature implant failure. The polymer microstructure, which affects the mechanical properties of the material, is

    altered by oxidative degradation. In this study, the microstructure of bar-extruded UHMWPE (GUR 1050) was compared before

    irradiation, one week after 25 kGy gamma irradiation in air (GUR 1050), and 7 years after commercial (25e40 kGy) gamma

    irradiation in air and shelf-aging (GUR 415). This was performed using transmission electron microscopy (TEM) and differential

    scanning calorimetry (DSC) which help to characterize the changes in material microstructure and crystallinity during degradation.

    Quantitative (lamellar thickness), semiquantitative (lamellar twisting, orientation, lamellar density), and qualitative (lamellarborder, stacking) parameters were recorded in the surface, subsurface and inner material. There was an evolution in the degradation

    in the bar-extruded UHMWPE microstructure during irradiation and shelf-aging. Changes in the in-depth microstructure indicate

    the progression of an oxidation front. The stacking or high lamellar concentration in the subsurface in shelf-aged samples was

    coherent with higher crystallinity and with a degradation process controlled by oxygen diffusion and free radical distribution after

    gamma irradiation.

    2005 Elsevier Ltd. All rights reserved.

    Keywords: UHMWPE; Microstructure; TEM; DSC; Degradation

    1. Introduction

    In the past decades, ultra high molecular weight

    polyethylene (UHMWPE) has been the preferred

    interposition material for joint prostheses. Its micro-

    structure, based on the extremely high molecular weight

    (4e6! 106 g/mol), confers optimal mechanical proper-

    ties such as high wear and fatigue resistance and highfracture toughness. Those properties, along with a low

    friction coefficient and high biocompatibility, make

    UHMWPE the perfect candidate to articulate against

    metallic alloys or ceramics [1]. However, wear and

    degradation can limit the in vivo service and duration of

    the reconstructed joint system [1,2].

    The UHMWPE microstructure includes an amor-

    phous region, with entangled long molecular chains, and

    a crystalline region, with thin lamellar crystals or

    ) Corresponding author. Tel.: C34 976762521; fax: C34

    976761957.

    E-mail address: [email protected] (J.A. Pue rtolas).

    0141-3910/$ - see front matter 2005 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.polymdegradstab.2004.11.015

    Polymer Degradation and Stability 88 (2005) 435e443

    www.elsevier.com/locate/polydegstab

    mailto:[email protected]://www.elsevier.com/locate/polydegstabhttp://www.elsevier.com/locate/polydegstabmailto:[email protected]
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    lamellae. Both regions are separated by a narrow border

    which is considered a part of the lamella. Tie molecules

    interconnect the regions by crossing the amorphous

    region from one lamella to another. The tie molecules

    and entanglements in the amorphous phase are what

    help to provide the excellent mechanical properties of

    this material [3,4].The material has usually been irradiated for sterili-

    zation (between 25 and 40 kGy), but this has a negative

    effect on the entanglement density of long molecular

    chains, as well as the concentration of tie molecules [5].

    Molecular chains undergo scission and free radicals

    appear in the amorphous region and on the crystal

    surfaces. The free radicals can take part in the cross-

    linking of the material or oxidative degradation in the

    presence of oxygen [5,6]. In the amorphous region, free

    radicals disappear by recombination or by reacting with

    oxygen since the molecular chain is more mobile and

    oxygen easily diffuses in this phase. However, in the

    crystalline regions of UHMWPE, radicals are long

    lasting [7]. They diffuse towards the amorphous region

    at a slow rate and participate in different stages of

    oxidation. Finally, UHMWPE also contains degrada-

    tion products such as ketones, acid groups, and esters,

    as shown by FTIR [8].

    Natural aging of UHMWPE on the shelf and in vivo

    cause maximum subsurface degradation (between 1 and

    2 mm under the surface) [9]. The oxidation causes

    embrittlement of the material and loss of mechanical

    properties. As a result, research in orthopaedics has

    focused on the physico-chemical characterization of the

    degradation. Many studies have been performed usingdensity measurements, calorimetry, and FTIR [10e22].

    However, it is still unclear how aging changes the

    microstructure and how it affects degradation profiles.

    Advances in this area could help to explain how

    UHMWPE loses its mechanical properties.

    We analysed the microstructural variations due to

    irradiation and aging in bar-extruded UHMWPE.

    Differential scanning calorimetry (DSC) and transmis-

    sion electron microscopy (TEM) studies were performed

    to determine depth-dependent changes in microstruc-

    tural characteristics of non-irradiated material, freshly

    gamma irradiated in air, and shelf-aged gamma

    irradiated in air commercial components. We propose

    a model of microstructural changes based on our

    findings and previous reports in the literature.

    2. Materials and methods

    2.1. Materials

    The polyethylene resins were bar-extruded Ticona

    GUR 1050 processed by a commercial converter (Perplas

    Medical Ltd.), and components manufactured from

    bar-extruded Hoechst GUR 415 or 4150 according to

    the new nomenclature [2]. The experimental samples

    made from the resins were classified into three different

    groups.

    The first group was from three pucks (10 mm thick),

    machined from a bar of extruded GUR 1050. Three

    sections were cut from the centre of each puck witha microtome, at 0.1e0.3 mm, 1 mm, and 3 mm from the

    surface. Samples were prepared for DSC and TEM tests

    from every 200 mm thick section.

    The second group consisted of three pucks machined

    from extrusion bars of GUR 1050 UHMWPE, and then

    gamma irradiated in air at conventional sterilization

    dosage (25 KGy; Aragogamma, Spain). Again, three

    sections were extracted from the centre of each puck

    (0.1e0.3 mm, 1 mm, and 3 mm from the puck surface).

    Those sections were used for DSC analysis and TEM,

    and tested one week after the irradiation process.

    The third group corresponded to naturally shelf-aged

    Hoechst GUR 415 material, obtained from three tibial

    components of knee prostheses that had never been

    implanted (Natural Knee system, manufactured by

    Intermedics Orthopedics, Austin, TX, in 1991). They

    were discarded for clinical use after being stored for 7

    years on the shelf after sterilization. All prostheses had

    a wide subsurface white band in sections. On the back of

    the component we cut 200 mm sections at different

    depths to obtain a surface group (0.1e0.3 mm deep),

    a white band or subsurface group (1 mm deep), and an

    inner material (below white band, 3 mm deep). The

    samples of each section were divided in two parts, one

    for DSC measurements and another for TEM.

    2.2. Transmission electron microscopy

    Subsequent sample preparation for TEM included

    different phases. First, 200 mm sections of UHMWPE

    were stained with 99% chlorosulphonic acid at 60 C

    for 5 h, which is thought to stabilize the amorphous

    regions. Samples were washed with acetone (at 0 C)

    and rinsed with distilled water. Stained samples were

    dried at 60 C for 1 h and later embedded in epoxy and

    cured at 60 C for 2 days. Ultrathin sections (w60 nm

    thick) were cut with a diamond knife and collected on

    carbon grids. Then the sections were post-stained with

    uranyl acetate in 1% methanol for 4 min. A Jeol 100CX

    TEM (operating at 100 kV) was used to produce

    micrographs at 20,000! and 60,000! magnifications.

    The best 5 TEM preparation samples were chosen from

    each group and analysed using the Digital Micrograph

    3.3.1 software package (Gatan Inc., Pleasanton, CA,

    USA).

    Morphological variables were selected by image

    analysis and evaluated quantitatively or semiquantita-

    tively. These variables assessed lamellar properties

    (thickness, boundaries, kinking) and interlamellar

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    features (distance or spacing, chaotic distribution,

    concentration, stacking). Some were ranged on a

    semiquantitative scale of one dot (minimum) to three

    dots (maximum). Lamellar thickness and interlamellar

    distance in stacked lamellae were measured at least five

    times per 60,000! images using the software.

    2.3. Differential scanning calorimetry

    A PerkineElmer DSC-7 was used for the calorimetric

    analysis. Samples were heated from 25 to 180 C at a rate

    of 10 C/min. Their mass ranged from 3e4 mg. Fusion

    heat was obtained by integrating the area under the

    endothermic peak from 80 C to 160 C. Melting

    temperature was registered as the maximum of the

    endothermic melting peak. In addition to the direct

    parameters, sample crystallinity was calculated by com-

    paring the fusion heat of the sample to the fusion heat for

    a fully crystalline polyethylene material (290 J/g) [17]. An

    estimation of the lamellar thickness, Lc, was obtained

    from DSC data using the ThomsoneGibbs equation:

    TmZTm0

    1 2s=LcrcDH0m

    1

    where Tm is the melting point of the polymer, Tm0 is the

    equilibrium melting point of a perfect crystalline poly-

    ethylene, s the specific surface energy, rc the crystallinity

    phase density, and DH0m the enthalpy of melting of

    a perfect crystalline polyethylene. Lamellar thickness

    was estimated by considering DH0mZ 290 J/g, Tm0Z

    145.7 C, rcZ 1.005 g/cm3, and taking a constant value

    for sZ

    93! 10

    7

    J/cm

    2

    [18].

    3. Results

    3.1. Calorimetric analysis

    The thermogram of the ram-extruded material was

    fairly typical, with a strong endothermic peak (Fig. 1a).

    As seen in Table 1, non-irradiated specimens had

    a melting temperature of 135.5G 1.1 C, an enthalpy

    content of 140G 12 J/g, a crystallinity percentage of

    49G 4%, and an estimated lamellar thickness (using the

    ThomsoneGibbs equation) of 27G 3 nm. In the first

    group, there were no significant differences between

    specimens from different depths.

    Gamma-irradiated, one week shelf-aged UHMWPE

    samples had a higher melting temperature (137.3G

    0.4 C) and crystallinity (53G 1%; Table 1). Lamellar

    thickness was also higher (32G 2 nm) than virgin

    UHMWPE. As in non-irradiated samples, there were

    no significant differences with depth in the DSC results.

    A typical thermogram of irradiated UHMWPE is shown

    in Fig. 1a, along with the thermogram of virgin

    UHMWPE.

    Finally, the thermal values of samples from aged

    tibial components varied with depth. Fig. 1b shows the

    typical thermograms of the three regions. Samples from

    the subsurface (where the white band was present), had

    the highest crystallinity (71G 3%), and an increased

    melting temperature (139.8G 1.2 C), as well as higher

    lamellar thickness (48G 9 nm). In contrast, surface

    specimens had the lowest enthalpy content, melting

    temperature (137.1G 0.1 C), and lamellar thickness

    (32G 1 nm). Inner samples, which were already near the

    wide white bands of the prostheses, had an enthalpy of

    190G 1 J/g, crystallinity percentage of 65G 1, melting

    temperature of 140.1G 1.0 C and lamellar thickness of

    50G 9 nm. The direct parameters obtained from the

    Fig. 1. (a) Thermograms of virgin, non-irradiated, UHMWPE, and

    gamma-irradiated (25 kGy) plus one week shelf-aging UHMWPE. (b)

    Thermograms of the three regions (surface, subsurface or white band,

    and inner or below white band) on gamma-irradiated (25 kGy) plus 7

    years of shelf-aging prostheses.

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    DSC experiments and the crystallinity percentages, as

    well as the estimated Lc values for these three material

    groups are also presented in Table 1.

    3.2. Transmission electron microscopy

    The structure of extruded, non-irradiated GUR 1050

    UHMWPE was a semicrystalline polymer. The crystal-

    line region included lamellae that appeared as narrow

    white ribbons that were more or less curved, with sharp

    boundaries (Fig. 2a). Zones among the lamellae denoted

    the amorphous region. The boundary between lamellae

    and amorphous region was so thin that it was hard to

    perceive. Lamellar thickness was between 25e30 nm. All

    these key variables are shown in Table 2.

    The lamellae in the TEM images of gamma-irradi-

    ated, one week shelf-aged UHMWPE (Fig. 2b) were less

    contrasted than non-irradiated polymer (Fig. 2a).Lamellar thickness averaged 35 nm, which is clearly

    thicker than virgin UHMWPE. A slight decrease in the

    lamellar concentration could be deduced from the

    20,000! images. The sharpness of the lamellar bound-

    aries also decreased. There were no significant changes

    in the other variables.

    There were marked differences between the irradi-

    ated, 7-year shelf-aged samples and the non-irradiated

    material. As shown in Fig. 3, the lamellae were thicker in

    the irradiated, 7-year shelf-aged group than in the virgin

    specimens, and the boundaries were broader and clearly

    visible. On the other hand, there were some differences

    in the depth of the shelf-aged samples. In the surface

    specimens, lamellae were kinked and their distribution

    was chaotic. In the white band specimens, lamellae

    appeared straightened and formed stacks in many areas.

    In the latter, interlamellar distances ranged between

    25e30 nm (measured between adjacent lamellae).

    Lamellar concentration or density in the white band

    (Fig. 3b) was much higher than at the surface. Finally,

    some features of the inner samples (Fig. 3c) were similar

    to the subsurface, but with no significant stacking. Table

    2 includes the results of the quantitative and qualitative

    microstructural parameters for all the materials.

    4. Discussion

    Many studies have analysed the changes in UHMWPE

    after irradiation and natural aging [10e22,24e26].

    Table 1

    Enthalpic contents, % crystallinity, melting temperature data and lamellar thickness estimations based on the ThomsoneGibbs equation of non-

    irradiated (virgin), gamma-irradiated and one week aged, and gamma-irradiated and 7 years aged extruded UHMWPE

    UHMWPE Enthalpic

    contents

    (J/g)

    % Crystallinity

    (ref. 290 J/g)

    Melting

    temperature

    ( C)

    Lamellar

    thickness

    (nm)a

    Virgin 140G 12 49G 4 135.5G 1.1 27G 3

    GammaC 1 week 154G 4 53G 1 137.3G 0.4 32G 2GammaC 7 years

    Surface 169G 5 57G 2 137.1G 0.1 32G 1

    Subsurface 206G 8 71G 3 139.8G 1.1 48G 9

    Inner region 190G 1 65G 1 140.1G 1.0 50G 9

    a The values for s and rc are mentioned in the text.

    Fig. 2. TEM images (60,000!) of virgin ram-extruded UHMWPE (a),

    and gamma-irradiated (25 kGy) UHMWPE after one week aging (b).

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    However, although variation in-depth profiles in terms of

    physico-chemical properties (density, oxidation index,

    crystallinity, etc.) are well documented, little is known

    about microstructural depth changes and its relationship

    with physico-chemical changes. On the other hand, DSC

    thermograms and TEM images suggest an in-depth

    material distribution in the 7-year shelf-aged UHMWPE

    but not in the freshly irradiated UHMWPE or virgin

    material. In view of these findings, a global model of

    structural evolution after gamma irradiation in air can be

    proposed to discuss our results in relation with the

    literature. This model would rely on three consecutive

    stages.

    4.1. First stage (virgin UHMWPE)

    This stage relates to virgin UHMWPE. Its micro-

    structure can be considered a semicrystalline polymer

    with crystalline and amorphous phases. The crystalline

    phase consists of folded long molecules added to thin

    orthorhombic crystals, named lamellae. Those lamellae

    are randomly oriented and separated by highly en-

    tangled polymer molecules, which form the amorphous

    phase. Some tie molecules connect different lamellae

    through the amorphous phase and improve the me-

    chanical properties of UHMWPE quite remarkably

    [4,25,28]. These well-known features are represented in

    Fig. 4a.

    In the TEM images, typical white ribbons are easily

    identified as randomly oriented lamellae, immersed

    within a dark region corresponding to the amorphous

    phase. Lamellar boundaries appeared to be sharp,

    probably because there was only primary crystallization

    during the processing of the extruded bars, and fold

    surfaces of the lamellae lie almost parallel to the electron

    beam of the TEM [29]. Several studies support our

    results [4,23,25,29e32]. Regarding the physico-chemical

    properties at this stage, crystallinity values are

    reportedly around 50% [27], depending on the process-

    ing route, resin, molecular weight, etc. There is no

    detectable oxidation and the density is about 0.93 g/cm3

    [1,14]. According to the DSC thermograms, crystallinity

    was 49G 4% and melting temperature was

    135.5G 1.1 C, as found in previous studies [1,2].

    Kurtz and Schmitt point out that the crystallinephase of UHMWPE consists of folded long molecules,

    added to thin orthorhombic crystals (10e50 nm thick,

    and 10e50 mm long). Lin and Argon [33] also report

    similar features for polyethylene single crystals obtained

    from a solution, with an orthorhombic structure

    (5e25 nm thick, and 1e50 mm long). Our estimated

    Lc, using the melting temperature data and the

    ThomsoneGibbs equation was 27G 3 nm, in agree-

    ment with measured Lc values on TEM images of virgin

    UHMWPE (compare Tables 1 and 2).

    4.2. Second stage (low degradation)

    At low doses, gamma or electron beam irradiation

    causes the radiolytic scission of molecular chains by

    cleavage of CeC and CeH bonds, producing different

    free radicals. Since irradiation affects both crystalline

    and amorphous regions, the mobility of the free radicals

    is different. Depending on their location and mobility,

    they can undergo recombination (leading to cross-

    linking, branching, and the formation of double bonds),

    stabilize, or react with incoming oxygen [5]. Irradiating

    in the absence of oxygen will increase cross-linking and

    decrease crystallinity [10,18,26]. It also decreases above

    100 Mrad since the crystals are seriously damaged [24].However, at low and medium doses in air, crystallinity

    increases after gamma [10,25,26] or electron beam

    [16,22,24] irradiation. In those cases, the degradation

    process (via oxygen) is more probable, favouring

    oxidative chain scission as oxygen molecules react with

    free radicals. Recrystallization processes are favoured by

    oxidative reactions, and crystallinity will increase.

    In the proposed microstructure for this stage, the

    crystallinity and lamellar thickness are higher than in the

    virgin samples. In addition, lamellar boundaries are less

    sharp, darker and wider in TEM images (see Fig. 4b).

    Our DSC and TEM results on gamma-irradiated

    UHMWPE confirm the increase in crystallinity. One

    week after irradiation, the estimation for UHMWPE

    crystallinity, melting temperature and lamellar thick-

    ness increased by 8%, 2 C, and 5 nm, respectively

    (Table 1). According to the TEM images, the lamellae

    were thicker (32e38 nm), than virgin UHMWPE.

    Although our thermodynamic results agree with

    other reports, there was an apparent contradiction in

    the lamellar size. Bhateja et al. [16] and Premnath et al.

    [22] found that in the first hours after beta irradiation,

    UHMWPE crystallinity and melting temperature in-

    creased but there was no change in lamellar thickness, as

    Table 2

    The results of a semiquantitative analysis of lamellar variables

    Key features Virgin

    UHMWPE

    Gamma

    C 1

    week

    GammaC 7 years

    Surface Subsurface

    (white band)

    Inner

    region

    Thickness (nm) 25e30 32e38 32e38 30e35 32e38

    Border/frontier No Yes Yes Yes YesTwisting Spacing (nm) 30e35 35e40 45e50 25e30 35e40

    Chaotic

    appearance

    Orientation Density of

    lamellae

    Stacking No No No Yes No

    In the qualitative variables the scale ranges from one dot () minimum,to three dots () maximum.

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    detected by SAXS measurements. In our samples,

    lamellar thickness increased one week after gamma

    irradiation in air.

    These findings can be explained by the Thomsone

    Gibbs equation (Eq. (1)) and the relation provided by

    Bershtein and Egorov [34] for the surface enthalpy of the

    lamellae qi, (Eq. (2)), which relates this thermodynamicproperty to lamellar thickness and total melting

    enthalpy, DHm:

    qiZDH0m DHm

    Lc=2:5 2

    where DH0m is again the melting enthalpy of a perfect

    crystalline polyethylene. The surface enthalpy, s, and qiare related by the expression sZ qi Tmsi, where Tm isthe melting point of the polymer and si the entropy of

    the polymer [34].

    In the first hours after irradiation, the increase of

    DHm in the virgin sample does not correspond to an

    increase in the degree of crystallinity, since the lamellarsize remains constant. According to Eq. (2), the increase

    is associated with a decrease in surface enthalpy, qi. On

    the other hand, the positive shift of the melting

    temperature can only be related to a decrease in the

    free energy surface, s. Both changes are attributed to the

    radiolytic scission of tie molecules, which subsequently

    rearrange into the crystals improving the surface of the

    original lamellae. However, the increase in melting

    temperature, enthalpy, and lamellar size could be related

    to the beginning of a secondary crystallization at the

    surface. An indication of this process is the change in

    the lamellar boundary. As seen in the TEM images, theboundaries are less sharp. After the secondary crystalli-

    zation, the surface folds of the lamellae are less parallel to

    the TEM electron beam than in the virgin samples [13].

    The low degradation level associated with this stage

    can be explained within the general framework of

    UHMWPE degradation, which is controlled by the

    diffusion of oxygen and free radicals after irradiation.

    The oxidation process requires that oxygen and radicals

    generated during irradiation coincide in space and time.

    The theoretical simulation of oxygen diffusion into

    UHMWPE, along with the time evolution of the spatial

    radical concentration [35] implies that the surface

    degradation of up to 0.5e1 mm deep remains basically

    constant (not time dependent). However, the subsurface

    is strongly degraded with physical and chemical changes

    after more than 5 years post-irradiation [13,19,23,35].

    This is why the thermodynamic parameters and the

    microscopic features in the 7-year old samples were

    similar to the ones after one week of natural aging.

    Fig. 3. TEM image (60,000!) of gamma-irradiated (25 kGy) plus 7

    years of shelf-aging prostheses. Surface zone (a), subsurface or strong

    degradation zone corresponding to the white band (b), and inner or

    medium degradation zone below the white band (c).

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    Both situations can be considered as two imagescorresponding to a stage of low degradation. There was

    an apparent increase in lamellar tortuosity at the surface

    after long shelf-aging (see Fig. 4c), which is mainly due to

    oxygen accumulation at the lamellar boundaries [32].

    4.3. Third stage (strong degradation)

    The microstructure in the third stage is linked to the

    oxidative degradation process that generates the white

    band defect. This introduces important changes in

    material properties such as density, molecular weight,

    crystallinity degree or toughness. As widely accepted,

    the changes only occur after irradiation in air followed

    by an incubation period of more than 4e5 years.

    Our microscopic model for this stage includes

    lamellar thickening. The concentration is high with

    predominant stacking of lamellae that almost lie straight

    and parallel (see Fig. 4d). There are also small

    crystallites within the amorphous region. The model is

    based on the results from DSC and TEM from highly

    degraded material (see Fig. 1b and Fig. 3b) and data

    from the literature.

    The DSC results in the white band region imply

    an increase in crystallinity and melting temperature after

    7 years of shelf-aging. The shoulder in the DSCthermograms (Fig. 1b) may reflect the presence of new

    crystallites produced by chain scission processes that

    generate shorter molecular chains. As a result, new

    crystallization can occur in the amorphous region with

    crystals that are shorter than the original lamellae.

    Generalized chain scission also produces an overall

    decrease in tie molecules, allowing for lamellar rap-

    prochement and reordering [31], which increases me-

    chanical brittleness [21,36] and melting temperature, as

    shown by DSC (see Fig. 1b).

    This small crystallite production is supported by

    previous findings of a decrease in the interlamellar space

    at SAXS and associated with the shoulder of the DSC

    thermograms [22]. Partial recrystallization in the amor-

    phous region has also been proposed [17]. Other studies

    of crystallinity and melting temperatures confirm an

    increase in fusion heat after some months of aging,

    mostly with high radiation dosage [22]. The conven-

    tional dosage of 25 kGy produces a mild increase in

    fusion heat in the early months, which proceeds at

    a lower rate with aging time [10e11]. Later on, fusion

    heat continues to increase, almost inadvertently in the

    first year [10,31,32], but quite noticeably after 5 years

    [9e11,21].

    Fig. 4. Schematic drawings of UHMWPE microstructure evolution after irradiation and shelf-aging: (a) first stage in virgin UHMWPE, (b) freshly

    irradiated UHMWPE, (c) second stage in the surface region after 7 years shelf-aging UHMWPE, and (d) third stage in the white band area.

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    Finally, the findings in the subsurface region (related

    to high degradation), were basically similar to the deeper

    region, with some differences. Whereas the melting

    transition occurred at the same temperature (140 C),

    neither the enthalpy content nor the TEM images were

    similar. According to the micrographs, the lamellae were

    more tortuous, less oriented, and not clustered. On theother hand, the incipient shoulder in the DSC thermo-

    grams and the lower value of crystallinity could indicate

    the lack of new crystallization, which would have

    produced the small crystals in the subsurface region.

    However, both thermal aspects suggest that the inner

    region is in a medium degradation stage. This behavior

    is supported by Blanchet and Burroughs [35], who found

    that the combination of oxygen diffusion and radicals

    concentration explains the presence of carbonyl groups

    in the inner region (close to the subsurface). Their

    density is higher than at the surface but lower than at

    the white band, which corresponds to the highest

    degradation region.

    5. Conclusions

    Both irradiation and post-irradiative degradation of

    UHMWPE cause thermal and microstructural changes.

    There was an increase in crystallinity in UHMWPE just

    after gamma irradiation in air. As expected, lamellar

    crystals appeared to thicken soon after gamma irradi-

    ation. Lamellar thickness seemed to remain almost

    constant after irradiation and during shelf-aging, as

    shown by TEM. As degradation proceeded, crystallinityincreased at the subsurface region, whereas the surface

    regions had relatively low crystallinity contents due to

    the oxygen diffusion front and the specific spatial radical

    concentration at the surface. Subsurface areas had high

    crystallinity contents and lamellar stacking. In addition,

    shoulders in thermograms of subsurface regions denote

    the crystallization of new small crystals in highly

    degraded zones. The lower enthalpy content and the

    absence of stacking at the inner region indicate that this

    region is immersed in a low degradation stage,

    compared to the subsurface.

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