1 servo working principle

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Honeywell Proprietary Honeywellenraf.com Honeywell Enraf Training Servo Radar 1950 60 70 80 ‘90 PV70 800/801 802 811 854 872 ‘00 ‘10 ‘20 873 973/971 970 990 Flexline Temperature MRT Microlect, Analog Spot Pt100 Ni191/Cu90 MIT MTT MESC MRT-MTT-MPT MIR MRT/MPT VITO MTT MRT/MPT Density Dip & Profile (Servo) Hydrostatic (HIMS/HTG) Tank Gauging Historical overview Enraf instruments

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Page 1: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo

Radar

1950 ‘60 ‘70 ‘80 ‘90

PV70 800/801 802 811 854

872

‘00 ‘10 ‘20

873 973/971

970

990Flexline

TemperatureMRT Microlect, Analog

Spot Pt100 Ni191/Cu90

MITMTT

MESCMRT-MTT-MPT

MIRMRT/MPT

VITOMTT

MRT/MPT

DensityDip & Profile (Servo)

Hydrostatic (HIMS/HTG)

Tank GaugingHistorical overview Enraf instruments

Page 2: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingIntroduction

• Archimedes’ law

• S = [DW] - [DV] ·– [DW] = Displacer Weight– [DV] = Displacer Volume

– = product density

buoyancy

apparent weight S

weightmax.[DW]

min.[DW] - [DV] ·

appa

rent

wei

ght (

gram

s)

weight

Page 3: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingSetpoint [S1]

• For level measurement a certain apparent weight (setpoint) is required

apparent weightapparent weight

max.[DW]

min.[DW] - [DV] ·

appa

rent

wei

ght (

gram

s)

[S1]

max.[DW]

min.[DW] - [DV] ·

appa

rent

wei

ght (

gram

s)

[S1]

• Setpoint closer to displacer weight less immersion

• Advantages:– less influence of product density

(variations)– less contamination of displacer– less influence of turbulence

• [S1] = [DW] - 15

Page 4: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingInfluence of Product Density Changes

• Immersion i =

• Example– [DW] = 223 gr.– [DA] = 64 cm²– = 800 kg/m³ (0.8 gr/cm³)

– i = = 0.29 cm (2.9 mm)

• Influence of density variations 0.7 0.9

– = 0.9 i = = 0.26 (2.6 mm)

– = 0.7 i = = 0.33 (3.3 mm)

• Density change of 100 kg/m³ causes level change of 0.5 mm

[DW] - [S1][DA] ·

223 - 20864 · 0.8

223 - 20864 · 0.9

223 - 20864 · 0.7

i

Page 5: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingInfluence of contamination

• Immersion i =

• Displacer clean: i = = 0.29 cm (2.9 mm)

• Displacer contaminated:

i =

i =

i = 0.49 cm (4.9 mm)

• Level error = 2.9 - 4.9 = -2 mm

• Conclusion: contamination of 1 gr.causes level error of -0.2 mm

[DW] - [S1][DA] ·

223 - 20864 · 0.8

(223 + 10) - 20864 · 0.8

([DW] + contamination) - [S1][DA] ·

S1=208Displacement 15 gr.

[DW] = 223 gr.

Weight = [DW] + 10 gr. Contamination= 233 gr.

S1=208Displacement 25 gr.

Page 6: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingInfluence of turbulence

• Horizontal (error is significant)– [S1] = [DW] - 15: automatic correction– 854: positioning actions (up/down)– use of stilling well

• Vertical (S [S1], integration action)– adjustable integration time [T1]– stable read-out– accurate average

A B

A B

A BA < B A = BA > B

L

taverage

Page 7: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingServo sensitivity

• Minimum required level change for level measurement– instrument sensitivity S 854 0.3 gr.– level change i 0.1 mm (displacer size [DA] = 64 cm²)

• Sensitivity depends on– instrument sensitivity S (manufacturer)– displacer diameter (application)

• 811: standard 140 mmsupport pipe (if any) 8"

• 854: standard 90 mmsupport pipe (if any) 6"

• Servo on 2" stilling well– use displacer diameter 45 mm– level sensitivity i 0.2...0.4 mm ( = 0.8 gr/cm³)

• Sensitivity:

i i

i ± i =([DW] - [S1]) ± S

[DA] ·

i = ±± S

[DA] ·

Page 8: 1 Servo Working Principle

Honeywell ProprietaryHoneywellenraf.comHoneywell Enraf Training

Servo level gaugingSummary

• Setpoint [S1] = [DW] - 15 [g]

• Immersion i [mm]

• Sensitivity i = [mm]S[DA] ·

[DW] - [S1][DA] ·