1 sinnotec gmbh siolit a/s the world of silicate technology: corrosion protection for steel and...
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1 Sinnotec GmbH
Siolit A/S The world of silicate technology: Corrosion protection for steel and concrete
Salt water
Best UV stability
Chemicalresistant
Flexible if needed
Flexible in designHeat resistant
Optimum adhesion
Tough andtight
Extreme durability
Long term waterproof
resistant
1 Dr. Jörg Rathenow
2 Sinnotec GmbH
Agenda
• Challenges in the reality
• Silicate Technology
• Solutions by Silicate-technology - Corrosion protection of concrete: Tunnel and channel construction - Corrosion protection: Joint sealing
- Corrosion protection: Steel construction - Waterproofing: Design and floor coating
Siolit A/S
• Silicate Technology
• Sinnotec Innovation Consulting
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Silicate technology:Room temperature curing ceramic
Unique future materials:
trouble shooting, development, production and sales of innovative, durable, certified base materials for the construction- and steel
industry with low raw material effort as long lasting, environmentally friendly, easy and safe corrosion protection and construction material
with sales through the channels of the cooperation partners.
Siolit A/S
4 Sinnotec GmbH
• Start up company, based in Wiesbaden• More than 15 years international experience
network and know-how in silicate F&E and cement replacement materials
• Focus areas• High performance silicate materials• Low carbon footprint innovations
• Our core business is R&D with customer oriented and flexible product development
• contract manufacturer up to 10to/day
Siolit A/S
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Sinnotec Innovation Consulting GmbH
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• High resistant which means long lifetime without corrosion (e.g. colour, cracks, abrasion, etc.)• Easy and simple to apply, even one layer is water tight for eccellent corrosion protection!• Exceptional adhesion also on dusty, mineral substrates, glass and metal• Comfortable room climate: water tight but still water vapour diffusion possible• Environment- and application friendly (label free product, CO2 neutral raw materials)
Siolit A/S
Customer benefit
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Green Products
for sealing slurries, renders, coatings
and much more …
Siolit A/S Silicate Technology
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Siolit A/S Silicate Technology: Applications
Products: Markets: • Waterproofing & design: home construction• Corrosion protection: chemical industry, navigation,
farming, oil and steel industry• Concrete restoration: all kind of
concrete constructions• Concrete technology: ready-mix concrete, prefab• Floor coating: home and industrial user• Water pollution control: chemical industry• Joint sealing: water constructions,
food industry
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Siolit A/S Silicate Technology
• Extreme resistance and easy to apply:
• extreme chemical and mechanical resistance
• easy to apply
• best adhesion to most substrates
• extreme abrasion resistance
• produced from eco-friendly raw material
• worldwide unique technology
• no labelling requirements, total inorganic
• extremely good performance, much better than epoxy and concrete based product systems!
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Properties Cement Epoxy Silicate
Workability XXX x XXX
Hardness XX XXX XXX
Acids -- (X)* XX XXX
Alkaline XXX XX XXX
Solvents XX XX XXX
Early water resistance XXX X X X
Abrasion resistance X (XX)* XXX XXX
Temperature resistance [°C]
200 100 500
Siolit A/S Silicate Technology: Comparison
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Siolit A/S Silicate Technology
• innovative silicate products, scale 7 μm
• typical cement C30/37, scale 23 μm
• typical polymer coating, scale 10 μm
• REM picture of microstructure
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Siolit A/S Concrete: Properties 1
• Concrete is capillary active and has to be coated for pressure water resistance• Concrete is good pressure stabel (needels stick together) but poor tear stabel• Concrete contains app. 25% Calciumhydroxide, is therefore very alcalic and reacts with acids (CO2 of the air)• Concrete is a multi phase system, shrincs with drying and get's therefore easily cracs and has to be armed with steel• Steel reinforcement needs a 3 cm concrete coverage for corrosion protection
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Concrete: Properties 2
Siolit A/S
Steel and concrete are heavy, therefore are only limited hight and span with for construction are possibel• Concrete is only limited temperatur stabel and need fire protection• Concrete reacts as a solid binder system with poor adhesion to substrates and themselve• The cement production leads to 5% of worldwide CO2 emission • Concrete as powder or liquid is heaviliy alcalic and need therefore safety labeling (working and environment safety)
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Sinnodur silicate products: Properties 1
Siolit A/S
• Sinnodur is threedimentional crosslinked and so pressure water tight without coating• Sinnodur contains pure CSH phases (without Ca(OH)2) and is so stabel against acids, bases, UV, abraision and temperature One phase system, drying without cracs, shrinkage and salt efflorescence • Low alkali content, so with cheap, durable glass fibers reinforment possibel, with excellent adhesion to the glass fibers• Liquid binder system for good underground penetration and adhesion
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Sinnodur silicate products: Properties 2
Siolit A/S
Sinnodur reaches high stability (120 N/mm2, without reinforcement, UHPC) for cheap, filigrane, high and wide span constructions• Sinnodur is easily reworkable: even after drying you can realize a monolytic bonding• Sinnodur is temperature stabel up to 500°C (temperatur shock resistant) an with this fire protected• Sinnodur contains environmentally friendly recycling raw materials (low CO2 foodprint) and is label free
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Silicate Technology: Approved by the building authorities, Available products and certificates
• Sinnodur Protective: high resistant, rigid coating for steel and concrete, chemical resistance following DIN 12808-1, water penetration following DIN 12390-8, adhesive tensile strength following DIN-EN 1015-12• Sinnodur 2k Flexible: crack bridging coating, water vapour diffusion Sd 1,61m• Sinnofloor floor coating: excellent abrasion- and chemical resistance, pressure water tight, crack free drying from 1 to 70 mm thickness Sinnodur Concrete: innovative transparent sealer to protect mineral surfaces against chemicals and efflorescenceSiolit A/S
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Siolit A/S Silicate Technology: Application
• long processing time • fast water resilience• application by brush, scraper, spray, …• even at temperatures around +5°C processable• fast drying and reworkability• processable by machines
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Siolit A/S Solutions by silicate technology
1. Tunnel and channel construction:
• Sinnodur Protection • Sinnodur Waterprooving• Sinnodur Flexibel
2. Corrosion protection, for steel and concrete:
• Sinnodur Protection • Sinnodur Concrete
3. Design, construction materials:
• Sinnofloor
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Drinking water tank• Thin rigid sealing• Levelling and sealing in
one• Elastic 2k product for
crack vulnerable substrates
• Smooth finish for easy to clean properties
Siolit A/S Solutions by silicate technology: 1. Tunnel and channel construction
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• cleaning for better adhesion and removal of contaminant substances
• watering • protection- and sealing layers
Siolit A/S Solutions by silicate technology: 1. Tunnel and channel construction
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• leveling and sealing coves
• sealing coves • protection- and sealing layers
Siolit A/S Solutions by silicate technology: 1. Tunnel and channel construction
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Steel construction and pipelines
Hydraulic ingineering construction
Waste water plants
Bridge construction
Chemical plants
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Steel construction and pipelines:
Excellent adhesion and abrasion resistance!
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Steel construction and pipelines:
Excellent flexibility, tight after break of ductile steel casting tube!
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Steel construction and pipelines:
Excellent abrasion resistance and durability for rigid outside coating (also with glass fiber reinforcement)!
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Wast water plants:
Excellent adhesion and protection for mineral substrates and steel!
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Wast water plants:
Perfect pressure water tight and chemical resistant!
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Siolit A/S Solutions by silicate technology: 2. Corrosion protection for steel and concrete
Wast water plants:
Excellent processability with normal machine equipment!
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Siolit A/S Solutions by silicate technology: 3. Design and construction materials
Wellness and swimming pools
Water tanks
Drinking water tanks
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Maritim Hotel Fulda
• 190 m², Pool area, shower, toilette, 21.8.2003 grouted
• Very good condition in wet and dry areas
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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BV Bad Kissingen
• 260 m² wall surface, outdoor pool, grouting 05.10. 2003 with cold weather (5 – 10°C)
• Inspection after 6 weeks, water filling January, 2004, extreme high rigidity
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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Kurfürstenbad, Bad Godesberg
• 160 m², 2 filter basins, 25.8. 2003 grouted
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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Home construction:
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1. All in one render
2. Indoor protection
3. Floor coating
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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• Extreme good adhesion• No shrinkage and cracking• Useable as single layer up to
20 mm• Lower Carbon footprint
then conventional mortars• Saltwater and acid resistance• Colour stable and improved
stain resistance• No efflorescence• No problem with soft water
• Siolit A/S
1. All in one Render: Summary
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Floor coating:
Excellent adhesionExtreme abrasion resistanceLabel- and solvent free, green productPressure water tight from 1 to 70mm!
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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Floor coating:
Excellent adhesionExtreme abrasion resistanceLabel- and solvent free, green productPressure water tight from 1 to 70mm!
Siolit A/S Solutions by silicate technology: 3. Design and construction materials
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The world of silicate technology from Siolit A/S made by……
Huge Advantage:
No binder system doeshave such outstanding
properties
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Summary
A unique, cut across technology
Thank you very much for your attention!
You are invited!
Next steps?Siolit A/S
and a team, on which you can relay.
With unique product advantages
41 Sinnotec GmbH
Contact
Contact: Siolit A/S
Address: Fuglebakken 435610 AssensDenmark
Fone: +45 6471 1115
Mobil: +45 2019 2316
E-Mail: [email protected]