1 strength and ductility. 2 determining tensile strength from the stress-strain curve is easy. just...
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Strength and DuctilityStrength and Ductility
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Determining Tensile Strength from the Determining Tensile Strength from the stress-strain curve is easy. Just locate the stress-strain curve is easy. Just locate the highest point on the curve.highest point on the curve.
TS = 82 ksi
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Yield strength Yield strength yy is defined as the stress needed is defined as the stress needed
to permanently stretch a tensile specimen so that to permanently stretch a tensile specimen so that the permanent strains is 0.002 (0.2%)the permanent strains is 0.002 (0.2%)
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Example: Determine the 0.2% yield Example: Determine the 0.2% yield strength of this materialstrength of this material
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Start by drawing a line from .002 parallel to the Start by drawing a line from .002 parallel to the elastic portion of the stress-strain curveelastic portion of the stress-strain curve
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This gives the yield strength – about 78 ksi in this This gives the yield strength – about 78 ksi in this casecase
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When a part is stressed plastically, part of the When a part is stressed plastically, part of the strain is elastic and temporary, part is plastic and strain is elastic and temporary, part is plastic and permanent.permanent.
Permanent strain is .002
Total strain under load is about .0046
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Example: Determine the true stress and Example: Determine the true stress and strain just before necking occursstrain just before necking occurs
Answer: = 82 ksi just before necking occurs
At this point = 0.014
T = (1+) = 82ksi (1.014) = 83 ksi
T = ln(1+) = ln(1.014) = .0139
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An edge dislocation appears as an extra half-plane of atoms inserted into the crystal
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Edge dislocations appears as black lines in a high magnification
micrograph
51,540X
Dislocation
1111
A screw dislocation is like a tear in the material
Shear force
Shear forceIt is called a screw dislocation because the dislocation causes planes in the lattice to take a helical shape much like the screw thread
Maximum strain energy is concentrated along this line
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Movement of Dislocations
Both edge and screw dislocations can move when a shear stress is applied. The “extra plane” of atoms moves gradually through the crystal, much as a caterpillar moves.
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The Burgers vector b is a vector with the length and direction that the
dislocation line will move during slip
edge dislocation screw dislocation
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Slip system
Burger’s vector Slip plane
Dislocation line
•The Burger’s vector and the dislocation line together form a slip plane
•The Burger’s vector defines the slip direction
The slip direction and the slip plane together form a slip system
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Slip occurs preferentially in close-packed directions on close-packed planes
Example: FCC has 4 close packed planes. There are 3 close-packed directions in each plane. 4 planes x 3 directions/plane = 12 possible slip systems in FCC
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Slip occurs preferentially in close-packed directions on close-packed planes
BCC has 6 “kind of” close packed planes (the {110} family). There are 2 close-packed directions in each plane. 6 planes x 2 directions/plane = 12 possible slip systems in BCC
Because the planes are not close-packed, slip is not as easy in BCC as in FCC.
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Slip occurs preferentially in close-packed directions on close-packed planes
Example: HCP has only 1 set of close-packed planes. There are 3 close-packed directions in this plane. 1 plane x 3 directions/plane = 3 possible slip systems in HCP. Consequently slip is not easy in HCP materials.
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Specimens in tension deform most readily when the slip system is at a 45°angle to the
direction of pullExample: Hexagonal Close-packed crystals have one close-packed plane
(0001 plane)
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Grains boundaries are zones of atomic disorder between regions of
well-ordered atoms
Well-orderedatoms Zone of disorder Grain Grain
boundary
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Slip lines are oriented differently within each grain of this plastically deformed copper sample
Even within crystals, different slip systems can be seen
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Plastic deformation alters the grain structure of polycrystalline materials
Before deformation After deformation
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The term microstructure refers to the shape and size of grains
1. Polish the surface of the metal
2. Attack it with an acid to preferentially remove material between grains
3. Observe under a microscope, and photograph it.
Microstructure is best observed using a photomicrograph
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Linear Grain Size Determination
A
B
C
90X
Each line is 50 mm long in a 90X micrograph
1. Count # of boundaries each line crosses2. Divide by 50 to get grains/mm in the photo3. Multiply by 90 to get true # of grains/mm
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Area-based Grain Size Determination
Grain size 6
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
Grain size 5 Grain size 4 Grain size 3
The American Society of Testing and Materials (ASTM) provides a standard set of hexagonal grids to be used with 100X photomicrographs
Grains per square inch is given by:
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Example: Are the grains in the photo grain size 6?
100X
Grain size 6
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
Try to match the hexagon size to the grainsize in the micrograph
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Are the grains in the photo grain size 5?
100X
Grain size 5
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
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Are the grains in the photo grain size 4?
100X
Grain size 4
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
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Are the grains in the photo grain size 3?
100X
Grain size 3
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
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Are the grains in the photo grain size 2?
100X
Grain size 2
N = 2n-1
Where: N = number of grains per square inch at 100X n = grain size
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A Frank-Read source can generate dislocations
(a) A dislocation is pinned at two ends by lattice defects.
(b) As the dislocation continues to move, it bends.
(c) Dislocation loops back on itself.
(d) A new dislocation is created.
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Coldworking increases dislocation density to the point that they start to interfere with each other
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Yield Strength, Tensile Strength, and Ductility as Functions of % Cold Work
Yield Strength Tensile Strength Ductility
% Cold Work
MP
a
MP
a
%E
L
ksi
ksi
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Recrystallization of cold-worked brass
a) 33% cold-worked brass beforeannealing
b) 3 s at 580°C – onset of recrystallization
c) 4 s at 580°C d) 8 s at 580°C – recrystallization is complete
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Recovery Grain growth
Annealing Temperature (deg C)
Effect of annealing on a cold-worked brass
Recrystallizationd
uct
ility
TS
Gra
in s
ize