1 supporting the roofing smes in the development and use of a new generation of roofing materials...
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Supporting the roofing SMEs in the development and use of a new generation of
roofing materials applicable with fault tolerant procedures, reducing the use of
petroleum-based products (Grant Agreement No. 243616)
NU-ROOF
www.nuroofproject.org
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Research for SME Associations (SME-AGs)
Funding SchemeThe funding scheme Research for SME Associations (formerly Collective Research) aims at strengthening the innovation capacities of SMEs to develop new products and markets through the acquisition of new knowledge from those institutions best suited to carry out research
SMEs
Help in developing new products and markets
RTD Performers
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Research for SME Associations (SME-AGs)
Funding SchemeSME Associations and their members are the direct beneficiaries of the project. SME Associations invest in the RTD project and subcontract most of the research and demonstration activities to RTD Performers and receive in return the technological know-how they need
SME-AGs
RTD Performers
Technological know how
Subcontract research & development activities
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Research for SME Associations (SME-AGs)
Funding SchemeA project typically requires a mix of different activities:
1. Research and Technological Development
Activities (RTD)
2. Demonstration
Activities (DEMO)
3. Other Activities (OTHER)
4. Management Activities (MANAG)
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SME-AGs
LCT (Construction &
Buildings)
CATIDER(Roofing Trade)
IFD(Roofing Trade)
AMSP(Construction &
Buildings)
Overview of NU-ROOF Consortium – SME-AGs
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SMEs (1)
NANO(Primer and Top
Coatings)
NOTT (Material
Encapsulation)
BÖRNER(Membrane
Manufacturing)
Overview of NU-ROOF Consortium – SMEs (1)
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SMEs (2)
IMPRIMA(End-User)
UNYA(End-User)
DELL(End-User)
Overview of NU-ROOF Consortium – SMEs (2)
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RTDs
D’Appolonia(Co-ordinator)
STFI(Textile Expert)
NTUA(Coatings
Expert)
REDHADA(SW Expert)
TNO(Functional
Agents Expert)
Overview of NU-ROOF Consortium – RTDs
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Overview of NU-ROOF Consortium
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The Consortium as a wholeSME-AGs
NOTT, BORNER, NANOSMEs
RTDs TNO, NTUA, STFI
Primer, Top Coating, Material Encapsulation, 3D Membrane
DAPP, REDRTDs
Knowledge Web Platform, Modelling of the Integration of the different technologies, LCA and LCC studies, application guidelines
IMP, UNYA, DELLEnd UsersApplication of
NU-ROOF in pilot cases
Dissemination, training,...
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Research for SME Associations (SME-AGs)
Funding SchemeIn these kinds of Projects, the full ownership of all project results (called “foreground”) and Intellectual Property Rights (IPRs) is given to SME associations
SME associations have the possibility to find tailor-made solutions to organise the ownership of project results and its dissemination and use in a way that takes into account the needs, interests and capabilities of the SME-AGs and their members, of the Other enterprises and end-users involved in the project as well as the RTD performers
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The Need for European SMEs
• One of the most important and costly operation in the construction and maintenance of a building is the waterproofing of the flat-roof
• Roof insulation is the most critical component and first responder in terms of energy efficiency
• The landfill waste from roofing currently represents almost 4% of the total volume of solid wastes1
• Current bitumen based materials used for waterproofing are applied with heat, locally melting the edges to create a continuous impermeable layer1 Oak Ridge National Lab, Buildings Envelope Research Center
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• The current installation procedure can lead to error and leaks are extremely difficult (if not impossible) to detect prior them causing damage to the roof structure
• Standardization, the cross pollination of best-practices, and the ability of innovative producers to bring products to the market are extremely problematic in the roofing industry
• The value chain of roof waterproofing is almost totally based on the experience and skills of operators. However, producers can only apply for a new standard or ETA once the product has captured enough market share through pilot projects and demonstrate market acceptance
The Need for European SMEs
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• A popular material to flat roof covering is the bitumen-based membrane. Drawbacks are:
• Traditional membranes heat up the roof temperature in summer and reduce life time, due to the dark colour of bitumen. Reflective membranes do not last more than 5 years since are mainly coated on site
• Need constant maintenance to prevent dust, corrosion and abrasion
• Have impact on workers’ health and are dependent on operators 'skills with often laying failures, due to torch-on utilization
• Poorly recyclable, needing special procedures for land-filling, because they are oil based
NU-ROOF Project – the problem
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These materials will be tested in different environmental and weather conditions and combined to improve waterproofness
Two offsetting bitumous-based membranes joined by flame
Single-layer, self-adhesive, high-performance membrane
EXISTING State of the Art NUROOFPrimer/Sealer
Example of existing SoA and NU-ROOF technology
NU-ROOF Enabling Technologies
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The work break-down and logic
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
WP 1 Functionality Analysis and Technical Characterisation of Roofing System Materials
Task 1.1 Analysis of State of the Art and new technologies/advanced materials for roofing
Task 1.2 Analysis of market trends and common industrial practices
Task 1.3 Compliancy with standard
Task 1.4 Conceptual design and system specification
WP 2 Construction of the Knowledge Base
Task 2.1 Micro-encapsulation of functional agents
Task 2.2 Non-woven textile matrices
Task 2.3 Watreproof and reflective coatings
WP 3 Novel Roofing System and Application Guidelines
Task 3.1 Modeling of the integrated roofing system and multilayer system testing
Task 3.2 Integration of roofing system and Application Guidelines
WP 4 Construction of the Collaborative Knowledge Platform
Task 4.1 Design and set up of the system architecture and User interface
Task 4.2 Development of e-training for demonstration and training
Task 4.3 Building the Customisation Support System
Task 4.4 Independent Testing and Validation by the end user
WP 5 Demonstration and Validation
Task 5.1 Demonstration of single components of the roofing system
Task 5.2 Application of the roofing system to two pilot buildings
Task 5.3 Roofing system validation and performance evaulation
WP 6 LCA, LCCA and Business Model
Task 6.1 Life Cycle Analysis
Task 6.2 Life Cycle and Cost Analysis
Task 6.3 Development of a Business Model across the extended value chain
WP 7 Training and Exploitation of the Collaborative Knowledge Platform
Task 7.1 Training activities
Task 7.2 Exploitation actvities
WP 8 IPR Management and Dissemination
Task 8.1 IPR Management and Dissemination
Task 8.2 Dissemination and communication actvities
WP 9 Project Management
Project planning and time schedule
NU-ROOF
MS1
MS2
MS4
MS3
MS5
MS7
MS6
MS8
MS8
Duration: 36 MonthsStart: January 2010 End: December 2012
Current status of the project
WP1: concept
WP2: research
WP3: application guidelines and thermal modeling
WP4: knowledge management system
WP5: demo
WP6: business models
WP7: training
WP8: management
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T1.1 COMPETITORS AND TECH TRENDS(Leader: DAPP)
T1.2 CUSTOMER NEEDS AND PROMISING MARKETS (Leader: IFD)
T1.3 STANDARDS AND LEGISLATION NEEDS (Leader: STFI)
Proactive feed backs
Proactive feed backs
T2.1 Micro-encapsulationof and incorporation of functional agents (i.e.
PCMs)
T2.2 Development of nonwoven
textile matrices
T2.3 Development ofwaterproof and reflective
coatings
T1.4 CONCEPT
DESIGN:
TECHNICAL SPECIFICATIONS
AND MATERIAL
DESCRIPTION (Leader: TNO)
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An innovative approach is proposed:
• Polyester-reinforced-based top layer, impregnated with acrylate or modified rubber bitumen dispersion laminated directly in the production process
• Light coloured, highly NIR and visible light reflective top coating• Smooth, non-porous and non-sticky top coat surface at high
temperature• A radically new non woven textile able to absorb the coating and
the other waterproofing elements in the top layer• The experimental use of Phase Change Materials in the base layer of
the membrane to test how much heat is stored and improve the overall roof thermal capacity
• The experimental use of a cold process using a Bitumen Based Emulsion to reduce the embodied energy of the compound
• Up to 33% of recycled components• Single Ply system and Self Adhesive Application
NU-ROOF Project – the concept
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Impreg. performance composite reinforcement 1 .6 mm
Total thickness approx.4.5 mm
NU-Roof modified polymer bitumen membrane
NIR-relective topcoat withreinforcement 0.5 mm
Specifications acc. to -European Standards for bituminous roofing felts- for new roofs
Renewable/bitumen/polymer waterproofing layer 1.4 mm
Renewable/bitumen/polymeradhesive to be welded 1.0 mmPE film, 10µm
NU-ROOF Project – the design
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NU-ROOF Project – knowledge platformThe main concept of the NU-ROOF project is to provide the
roofing Associations and producers with a knowledge-based platform and new knowledge in roofing technologies that enables the introduction of the next generation of roofing products
NU-ROOF KNOWLEDGE BASED PLATFORM AND CUSTOMISATION SUPPORT SYSTEM
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Results of the mechanical testing-whole systemTests Standard Desired results Obtained Results
Thickness EN 1849-1 4,0 mm 4,2
Weight „ 5 kg/m² 4,9
Cold Flex. EN 1109 < -20°C -25
Heat resistance EN 1110 > 120°C 111 (new testing procedure since 03/11, lowering results
up to 10°)
Tensile EN 12311-1 > 700 N/5cm 1108 / 872 l/c
Elongation „ > 15% 36/32 l/c
Dimensional Stab. EN 1107-1 < 0,35% 0.25
Water proofness EN 1928 200 kPa/24h o.k.
Water proofness after Stretching
EN 13897 -10°C/10% o.k.
Static Impact EN 12730 15 kg (A+B) A:20 kg; B:15 kg
Dynamic Impact EN 12691 800 mm (A+B) A: 1500; B:>1750
Tear Resistance. EN 12310-1 < 200 N L: 369; C: 566
Peel Resistance EN 12316-1 > 150 N/5cm 129
Shear Resistance Joints EN 12317-1 > 500 N/5cm 731
Abrasion resistance Top Coat EN 12039 < 30% 0
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• A new range of products based on bitumen based non-woven textile technologies with energy saving properties, low embodied energy and partially based on recycled and sustainable components (45 -60 %)
• Reflectance up to 0,8 with ageing decrease below 5% in three years, that translates to an energy saving on cooling depending on climate. The temperature reduction at the back side of the metal panels was about 15 °C and at the back side of concrete about 3,5 °C.
• Follows all European Standards on waterproofness, mechanical resistance, VOC free, fire resistance
• Outstanding robustness
• Easy to apply (no need for on site after treatment)
NU-ROOF Project – results
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Main Deliverables/Outcome
The project will characterize, test and integrate state of the art advanced roofing technologies (non woven membranes, coatings, encapsulated active agents such as, natural waxes and oils for waterproofness).The results will be integrated into a knowledge base platform where characteristics of the materials tested in different conditions will be collected. The platform will include a Customization Support Tool, able to support the SMEs of the roofing /construction sector in the selection of the best combination of products and application technique, according to the climate, location, type of building or structure, type of intervention (retrofitting or new construction), etc.An important outcome of the project will consist of guidelines to application methods in which there will be the definition of good practices for the future