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    Heat Transfer

    Introduction to Convection Heat and Mass

    Transfer

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    Convection Fundamental Concepts-Convection Transfer

    Consider the flow of a fluid past a flat surface.

    The local heat flux is:

    Where h is the local heat transfer coefficient (W/m2K). q

    and h vary along the surface. The total heat transfer rateover the entire surface is:

    Lx

    q Ts, AsU, T

    TThq s

    TTAhq ss where L

    0

    hdxL

    1h

    Average

    convection heat

    transfer coefficient

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    Results similar to convection heat transfer may be

    obtained for convection mass transfer when a fluid with

    molar concentration C A, (kmol/m3) or density A,

    (kg/m3

    ) for species A flows over a surface with uniformconcentration C A,sor density A,sfor species A as shown

    below:

    The molar flux NA (kmol/m2s) and mass flux mA (kg/ m

    2

    s) are expressed, respectively as:

    Lx

    NACA,s, As

    U, CA,

    dx

    ,As,AmA CChN ,As,AmA hm

    Where hm= local convection mass transfer coefficient

    A= McCA= density

    MA= molecular weight of species A

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    Total molar transfer rate NA(kmol/s) and total mass transfer

    rate mA(kg/s) are also expressed, respectively, as follows:

    Where = average mass transfer coefficient, m/s

    Assuming saturated state of species A at surface temperature

    Ts, the density A,may be obtained directly from

    thermodynamic tables ( for water: table A.6(text))

    At the corresponding saturation pressure Psatthe molar

    concentration may be obtained from equation of state for anideal gas

    ,As,AmA CChN ,As,AmA hm

    L

    0

    hdxL

    1h

    h

    s

    sats,A

    RT

    PC Where R = universal gas constant

    = 8.314 kJ / kmol K

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    Convection boundary layer

    Convection can be forced or natural

    It is due to the random motion of molecules (diffusion) and

    the bulk motion of the fluid particles Convection could be internal or external

    ExamplesAirflow over wings, buildings, a bank of heat

    exchangers (external)

    1. The Velocity boundary Layer Velocity B.L. Region with velocity gradient dU / dy 0

    u

    x

    Free Stream

    U

    y

    (x)

    B.L.

    U

    s Velocity gradient

    due to shear

    stress,

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    is the boundary layer thickness defined as the value of y at

    which u = 0.99 U. At y = dU/dy and are negligible.

    The local friction coefficient is calculated from:

    The surface frictional drag, FD, is calculated using Cf

    Assuming a Newtonian fluid, sis calculated from:

    Where is the dynamic viscosity of the fluid, and du/dy is the

    velocity gradient perpendicular to the wall.

    2

    UC

    2s

    f Wall shear .

    Kinetic energy of fluid

    0ys

    y

    u

    s

    2f

    ssD A2

    UCAF

    also

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    2. Thermal Boundary Layer

    Thermal B.L. Region with temperature gradient dT/dy

    tis the thermal boundary layer thickness, defined as the

    value of y at which:

    x

    T

    yt

    t(x)U

    T

    Ts

    Isothermal Surface

    99.0TT

    TT

    s

    s

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    The local convective heat transfer coefficient may be

    calculated by first finding qs from energy balance at the

    surface. Fourier Law (No fluid motion at the surface,

    conduction only)

    For a constant surface temperature,Ts Ts- T= constant

    Since tincreases with x, T/y must decrease with x

    Therefore h and q also decrease with x

    0ys

    y

    Tkq

    TThq ss

    TT

    yTk

    hs

    0yf

    also

    0yy

    T

    decreases with xSince

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    ,As,A

    AAB

    m CC

    y

    CD

    h

    ,As,A

    AAB

    my

    D

    h

    Concentration Boundary Layer

    Ficks Law

    Where DABor Dv= mass diffusion coefficient, m/s2

    Mass diffusivity or mass diffusion coefficient has the same

    units as thermal diffusivity, (m/s2)

    As with heat transfer, we can write

    x

    yc

    c(x)

    U

    CA,s

    Concentration

    Boundary Layer

    CA,

    CA

    CA, Free Stream

    Mixtureof A & B

    y

    CDN AABA

    yDm AABA

    Heat flux (qx)

    Fouriers LawMolar or Mass flux

    Ficks Law

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    SUMMARY:

    Three boundary layers:

    Velocity B.L. ()

    Velocity distribution (V)

    Wall friction ()

    Thermal B.L. (t)

    Temperature distribution (T)

    Convection heat transfer (h, Nu)

    Concentration B.L. (c)

    Concentration distribution (C)

    Convection mass transfer (hm, Sh)

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    Problem 6.1

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    Laminar & Turbulent Flow & Reynolds Number

    Convection transfer rates and surface friction depend on

    whether the flow is laminar or turbulent. Laminar orturbulent flow is determined by the value of Re

    For internal flow: Reynolds Number (Re)

    where ReD,cis the critical Reynolds number

    For external flow: Reynolds Number (Re)

    where Rex,cis the critical Reynolds number

    xU

    Rex5c

    c,x 105xU

    Re

    DURe

    D

    2300Rec,D

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    Laminar Ordered fluid motion with identifiable streamlines on which

    fluid particles move.

    Turbulent Irregular fluid motion with velocity fluctuations which increase

    energy, mass, and momentum transfer. Larger twith flatter

    velocity, temperature and concentration profiles.

    Transition Turbulent

    Laminar

    xc

    U

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    Regions in turbulent Boundary Layer

    Turbulent regionTransport mainly by

    turbulent mixing

    Buffer ZoneTransport by diffusion and

    turbulent mixing

    Viscous or Laminar Sub layerTransport

    by diffusion and linear velocity profile

    Variation of Velocity B.L.

    Thickness () and local heat

    transfer coefficient (h) for flowover an isothermal surface

    h(x)

    (x)

    x

    h ,

    Laminar Transition Turbulent

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    Problem 6.14

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    Boundary Layer Equations

    Consider a steady , 2-D flow of a viscous incompressible

    fluid in a Cartesian coordinate as shown below. We wish to

    obtain a set of differential equations that governs the

    velocity and temperature distributions in the fluid to solve

    V, T, C and (force), q (heat transfer), m (mass transfer).

    x

    T

    U

    Thermal B.L.

    Concentration B.L.

    Velocity B.L.

    qs

    NA,s

    T

    U

    CA,

    CA

    y

    Ts

    t

    C

    CA, s

    Mixture of

    A & B

    dx

    dy

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    The equations are based on application of conservation

    principles on a differential control volume of the fluid as

    demonstrated below for conservation of mass over a control

    volume: The velocity Boundary Layer

    Continuity equation

    Conservation of mass over a control volume, inout = 0

    u

    v

    y

    x

    0yv

    xu

    0y

    v

    x

    u

    dyyvv

    dx

    x

    uu

    u

    vGu = mass velocity (kg / m2s)

    For an incompressible fluid where = constant:

    See Appendix E for detailed development of conservation ofmass, momentum, energy and chemical species

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    The following differential equations are therefore obtained for

    steady, 2-D flow for an incompressible fluid with constant

    properties (, , cv, cp, k, etc.)

    Continuity Equation: Conservation of Mass

    Momentum Equation in x-direction: Velocity B.L.

    Momentum Equation in y-direction: Velocity B.L.

    0y

    v

    x

    u

    Xy

    u

    x

    u

    x

    P

    y

    uvx

    uu2

    2

    2

    2

    Yy

    v

    x

    v

    y

    P

    y

    vv

    x

    vu

    2

    2

    2

    2

    Where X = Bodyforce in x direction

    X=gx

    Where Y = Bodyforce in y direction

    Y=gy

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    Energy Equation: Thermal B.L.

    Viscous Energy Dissipation Equation

    Species Transfer or Continuity Equation: Species

    Concentration B.L.

    q

    y

    T

    x

    Tk

    y

    Tv

    x

    Tuc

    2

    2

    2

    2

    p

    222

    y

    v

    x

    u

    x

    v

    y

    u

    A2

    A2

    2

    A2

    AB

    AA myx

    Dy

    vx

    u

    A2A

    2

    2A

    2

    ABAA N

    y

    C

    x

    CD

    y

    Cv

    x

    Cu

    Where = viscous

    energy dissipation

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    Approximations and Special Conditions

    A most common situation is one in which the 2-D boundary

    layer can be characterized as Steady (time independent)

    Incompressible ( is constant)

    Having constant properties (, , k, etc.) with temperature

    Having negligible body forces ( X = Y = 0)

    Non-reacting (no chemical reaction) without internal heat

    generation

    In addition, since is very small, the following B.L.

    approximations apply:

    x

    v,y

    v,

    x

    u

    y

    u

    vu Velocity B.L.

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    This means that normal stresses in x-direction are negligible,

    and the wall shear stress reduces to:

    These simplification reduce the B.L. equations to the

    following equations.

    Continuity Equation:

    x

    T

    y

    T

    xCor

    xyCor

    yAAAA

    yu

    yxxy

    0y

    v

    x

    u

    Thermal B.L.

    Concentration B.L.

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    Momentum equationin x-direction, and y-direction

    The continuity and momentum equations can be used to solve

    for the spatial variations of u and v.

    Energy Equation:

    Species Continuity Equation

    2

    2

    y

    uv

    x

    P1

    y

    uv

    x

    uu

    0y

    P

    2

    p2

    2

    y

    u

    c

    v

    y

    T

    y

    Tv

    x

    Tu

    ,

    This can be used to

    solve for the temperature

    2A

    2

    ABAA

    yD

    yv

    xu

    2A

    2

    ABAA

    y

    CD

    y

    Cv

    x

    Cu

    This can be used to solve for concentration variation

    or

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    Boundary Layer Similarity and Normalized

    Convection Equations

    Examination of the simplified convection equations

    repeated below shows a strong similarity between themomentum equation and energy equation:

    Similarly, there is a strong similarity between mass transferand momentum and energy equations as indicated below:

    2

    2

    y

    uv

    x

    P1

    y

    uv

    x

    uu

    2

    p2

    2

    y

    u

    c

    v

    y

    T

    y

    Tv

    x

    Tu

    Momentum equation

    in x-direction for

    velocities u and v

    Energy equation for

    temperature T

    DiffusionAdvection

    2A

    2

    ABAA

    y

    CD

    y

    Cv

    x

    Cu

    Mass TransferEquation

    Diffusion

    Advection

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    Similarity Parameters for Boundary Layers

    Dimensionless independent variables defined as:

    Dependent dimensionless variables are:

    The dimensionless independent and dependent variables may besubstituted in to the momentum and energy equations to obtain

    dimensionless forms of conservation equations (see table 6.1)

    Similarity parameters make it possible to apply results obtained for a

    surface experiencing one set of conditions to geometrically similar

    surfaces experiencing entirely different conditions.

    L

    x*x

    L

    y*y Where L = characteristic

    length for the surface

    V

    u*u

    V

    v*v

    s

    s

    TT

    TT*T

    s,A,A

    s,AAA

    CC

    CC*C

    2V

    P*P

    and

    , ,

    ,

    Where

    V = Upstream velocity

    CA= mass concentration

    of species A

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    Dimensionless groups

    1. Reynolds Number (Re)

    Is the viscosity (kg / s m)

    is the kinematic viscosity (m2/s)

    2. Prandtl Number (Pr)

    3. Nusselt Number (Nu) = The dimensionless temperature

    gradient at the surface.

    4. Stanton Number (St)

    cc VLVL

    Re

    k

    cPr

    p

    0*yf

    c

    *y

    *T

    k

    hL

    Nu

    pVc

    h

    PrRe

    NuSt

    = Inertia Forces

    Viscous Forces

    = Momentum diffusivity

    Thermal diffusivity

    (A modified

    Nusselt Number)

    is the thermal diffusivity (m2/s)

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    5. Schmidt Number (Sc)

    6. Sherwood Number (Sh) = Dimensionless concentration

    gradient at the surface

    In terms of dimensionless groups, the complete set of

    dimensionless convection equations are therefore:

    ABDSc

    0*y

    A

    AB

    mL

    *y

    *C

    D

    LhSh

    = Momentum diffusivity

    Mass diffusivity

    DAB= mass diffusivity (m2/s)

    0*y

    *v

    *x

    *u

    2

    2

    L *y

    *u

    Re

    1

    *x

    *P

    *y

    *u*v

    *x

    *u*u

    Velocity (Continuity equation)

    Velocity

    (Momentum

    equation)

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    Solution Forms:

    2

    2

    L *y

    *T

    PrRe

    1

    *y

    *T*v

    *x

    *T*u

    2A2

    L

    AA

    *y

    *CScRe1

    *y*C*v

    *x*C*u

    *dx*dp

    ,Re*,y*,xf*u L1

    *dx

    *dp,Re*,xf

    *y

    *uL2

    0*y0*y

    L2f *y

    *u

    Re

    2

    2V

    C

    *dx

    *dpPr,,Re*,y*,xf*T L3

    Thermal

    (Energy Equation)

    Mass Concentration(Mass Diffusion

    Equation)

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    Nusselt Number:

    Convection mass transfer:

    0*y

    f

    0*ys

    sf

    *y

    *T

    L

    k

    *y

    *T

    TT

    TT

    L

    kh

    L,V,,,c,kfh p

    0*yf *y

    *T

    k

    hLNu

    Pr,Re*,xfNu L4

    Pr,Refk

    LhNu L5

    f

    Pr,Re,Nufh L

    *dx

    *dp,Sc,Re*,y*,xf*C L6A

    0*yAAB

    0*y

    A

    ,As,A

    s,A,AABm

    *y

    *C

    L

    D

    *y

    *C

    CC

    CC

    L

    Dh

    Where hm= mass transfer coefficient, m/s (convection)

    ,

    ,

    ,

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    Sherwood Number:

    Physical Significance of the Dimensionless Parameters

    Reynolds Number

    Inertia forces therefore dominate for large values of Re andviscous forces dominate for small Re values. Viscous forces

    dominate in laminar flow but become progressively less

    important than inertia forces as Re increases.

    0*y

    A

    AB

    m

    *y

    *C

    D

    LhSh

    Sc,Re*,xfSh L7

    Sc,RefD

    LhSh L8

    AB

    m L,V,,,c,DfSc,Re,Shfh pABLm

    L2

    2

    2

    1 ReVL

    LV

    LV

    F

    F

    = Inertia Forces

    Viscous Forces

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    Prandtl Number, Pr

    Large differences in Pr are associated with large variations in the

    fluid viscosity, . The spectrum of Prandtl Numbers of fluids isgiven below.

    Normally

    is the velocity B.L. thickness and tis the thermal B.L.thickness.

    k

    cPr

    p

    = Momentum diffusivityThermal diffusivity

    10-2 10-1 100 10 102 103

    Liquid metals Gases WaterLight Organics

    Oils

    n

    t

    Pr

    Where n is a positive integer

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    For gases,

    For liquid metals (very high k, low Pr)

    For oils (very high , high Pr)

    Mass transfer and Lewis Number, Le

    Table 6.2 (text) lists several dimensionless parameters that

    are generally relevant in heat and mass transfer

    t

    t

    t

    n

    c

    Sc

    Pr

    Sc

    DLe

    AB

    n

    c

    t Le

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    Boundary Layer Analogies

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    Boundary Layer Analogies

    Heat and mass transfer analogy

    Heat and mass transfer are analogous

    Heat and mass transfer relations are therefore interchangeablefor a particular geometry

    For example, it the form of relationship for a convection heat

    transfer problem involving x*, Re, and Pr, that is f4(x*, Re, Pr) has

    been obtained for a particular surface geometry, the results may

    be used for convection mass transfer for the same geometrysimply by replacing Nu with Sh and Pr with Sc

    The analogy can also be used to relate two convection

    coefficients. By analogy:

    nL7L4n Sc

    Sh

    Re*,xfRe*,xfPr

    Nu

    nABm

    n Sc

    DLh

    Pr

    khL

    n1pn

    ABm

    LecLeD

    k

    h

    h

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    Problem 6.46

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    Reynolds Analogy

    When dP*/dx*= 0 and Pr = Sc = 1, the boundary layer equations

    (momentum, energy and mass concentration) are exactly of the

    same form. If dP*/dx*= 0 then U= V = upstream fluid velocity, and the

    boundary conditions are also of the same form.

    Solutions for U*,T*, CA* must also be of the same form.

    It follows that:

    ShNu2

    ReC Lf

    pVc

    h

    PrRe

    NutS

    V

    h

    ScRe

    ShSt mm

    (1)

    Modified Nusselt Number

    Mass Transfer Stanton Number

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    From (1) we have: Reynolds Analogy,

    The Reynolds analogy can be used, provided these restrictionsare satisfied

    dP*/dx* 0 , Pr 1 , Sc 1

    In general application, the modified Reynolds analogy is:

    Where jH, and jmare the Colburn j factor for heat and masstransfer

    Equations (2) and (3) are approximate for laminar flow, butmore accurate or valid for turbulent flow.

    mf StSt2

    C If one parameter is known, it can be

    used to obtain others.

    Hf jPrSt2

    C32

    mmf jScSt2

    C32

    For 0.6 < Pr < 60

    For 0.6 < Sc < 3000

    (2)

    (3)

    Evaporative Cooling: Simultaneous Heat &

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    Evaporative Cooling: Simultaneous Heat &

    Mass Transfer

    As shown in the figure below, the Evaporative cooling

    process of heat and mass transfer occurs when a gasflows over a liquid surface.

    There are numerous industrial and environmental

    applications of evaporative cooling process.

    In the evaporative cooling process the energy required for

    evaporation of the liquid comes from the internal energy of

    the liquid. As a consequence, the temperature of the liquid

    reduces or cooling effect occurs

    Liquid Layer (species A)

    Gas Layer(species B)

    qevap

    qadd

    qconv

    Latent and sensible heat exchange at a gas liquid interface

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    Under steady state operation, the latent energy lost by the

    liquid must be replenished by energy transfer to the liquid from

    its surroundings or by energy addition by other means (e.g.

    electrical heating of the fluid By energy conservation on a control surface on the liquid

    surface, we have:

    Where

    qevap = evaporative cooling load

    qconv = convection sensible heat transfer from the gas to the

    liquid

    qadd = heat addition to the liquid

    If there is no heat addition we have

    Where A,satis the saturated vapor density at the surface

    temperature, Ts.

    evapaddconv qqq

    fgs,s,Amfgaevap hhhmq

    s,ss,Afgms ThhTTh

    d

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    expressed as:

    Since by heat and mass transfer analogy, and for exponent n=1/3

    With mA

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    Solution Methods in Internal and External

    Convection Transfer

    The primary objective in internal and external convection

    transfer is to obtain convection coefficients for different flow

    geometries. The convection coefficients are subsequently used

    to obtain heat or mass transfer rates.

    Solution methods in obtaining convection coefficients include:

    Experimental or Empirical Method

    Theoretical Method Non-dimensionalized approach is generally followed, and the

    local and average convection coefficients are generally

    correlated by the following form of equations:

    Heat Transfer Mass Transfer

    Pr,Re*,xfNu x4x

    Pr,RefNu x5x

    Sc,Re*,xfSh x7x

    Sc,RefSh x8x

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    Experimental or Empirical Method

    The empirical method involves heat and mass transfer

    measurements and data correlation using appropriate

    dimensionless parameters For fixed Prandtl numbers for a given fluid, log-log plots of Re

    versus Nu generally are straight lines as illustrated below (left).

    The straight line plots may be represented by an equation of

    the form: nmLL PrReCNu Where C, m, n are independent

    constants

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    Log-log plot of Re versus the ratio Nu / Prncombine into a

    single straight line for all the Pr as illustrated above (right).

    The corresponding correlation equation for mass transfer

    is of the form:

    Where the independent constants C, m, and n are the

    same as obtained for heat transfer for similar geometry

    nmLL ScReCSh

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    Theoretical method

    Special case of exact solution to convection transfer equations(example 6.4 in text)

    Parallel flow or Couette flow is one of the situations where exactsolutions can be obtained for convection transfer equations. Aspecial case of parallel flow involves stationary and movingplates of infinite extent separated by a distance L with theintervening space filled by an incompressible fluid as shownbelow:

    With the assumption of steady state conditions, incompressiblefluid with constant properties, no body forces (I.e. X=0, andY=0), and no internal energy generation the convection transferequations reduce to the following:

    Engine oil

    Moving Plate

    Stationary Plate

    LTL

    T0 x,uy,v

    U

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    1. Continuity Equation

    For incompressible fluid (= constant) and parallel flow(v = 0) the continuity equation reduces to:

    The x velocity component is therefore independent of x, and

    the velocity field is said to be fully developed.

    2. Momentum Equation With u / v = 0, v = 0 and X = 0, the momentum equation

    reduces to:

    In parallel flow the pressure gradient P / x = 0, and the x-

    momentum equation reduces to:

    0xu

    0y

    u

    yx

    P0

    0y

    u2

    2

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    Finally, the velocity distribution is given by:

    3. Energy equation For the 2-D, S.S. condition with y=0, energy generation q=0 and

    u/x = 0 for fully developed temperature field, the energy

    equation reduces to:

    Integrating twice and solving, the temperature distribution is

    given by:

    0)0(u U)L(u UL

    y)y(u

    2

    2

    2

    y

    u

    y

    Tk0

    L

    yTT

    L

    y

    L

    yU

    k2

    TyT 0L

    22

    o

    2

    22

    bL

    y1U

    k2TyT

    B.C.s

    T(0) = ToT(L) = TL

    Tb= bearing Temp.

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    4. Surface Heat Fluxes

    The surface heat fluxes are obtained from the temperature

    distribution by applying the Fouriers Law:

    At the bottom and top surfaces, the heat fluxes are respectively

    given be:

    5. Location of Maximum Temperature

    The location of the maximum temperature may be found from

    the requirement:

    LTT

    Ly2

    L1U

    k2k

    dydTkq 0L

    22

    y

    0L2

    0 TT

    L

    k

    L2

    Uq

    0L

    2

    L TT

    L

    k

    L2

    Uq

    0L

    TT

    L

    y2

    L

    1

    Uk2dy

    dT 0L2

    2

    L2

    1TT

    U

    ky 0L2max

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    The maximum temperature occurs in the fluid and there is heat

    transfer to the hot and cold plates. The temperature distribution

    is a string function of the velocity of the moving plate.

    6. Viscous Energy Dissipation The viscous energy dissipation was defined as:

    With v = 0, and du/dx = 0, the viscous energy dissipation

    equation reduces to:

    For U = 0 there is no viscous dissipation, and the temperature

    distribution is linear.

    2222

    y

    v

    x

    u

    3

    2

    y

    v

    x

    u2

    x

    v

    y

    u

    2

    dy

    du