10 multi-slide miter saw - · pdf filekeep this manual handy. ... voltage, resulting in loss...
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10” Multi-Slide Miter Saw
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item# 46780
Thank you very much for choosing an Ironton product! For future reference, please complete the
owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
CAUTION
Before using our miter saw, please read this
manual carefully to understand the proper use of
your unit.
Keep this manual handy.
TABLE OF CONTENTS
Safety symbols....................................................................................................................1
General safety instructions..................................................................................................2
Special safety instructions...................................................................................................4
Additional safety instructions...............................................................................................7
Electrical..............................................................................................................................8
Application...........................................................................................................................9
Specificatons and features.................................................................................................11
Assembly and adjustment .................................................................................................14
Operation ..........................................................................................................................24
Maintenance......................................................................................................................32
Trouble shooting................................................................................................................35
Warranty............................................................................................................................36
SAFETY SYMBOLS
1
NOTE: Some of these following
symbols may be used on this tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation / Explanation
Read the operator’s manual
To reduce the risk of injury, user must read
instruction manual.
Hearing protection
Wear hearing protection to reduce the risk of
induced hearing loss.
Inhalation protection
Wear respiratory protection to reduce the
risk of inhalation of harmful dust.
Eye protection
Always wear safety goggles, safety glasses with side shields, or a full face shield when operating this product.
Hand protection
Wear gloves while handling saw blades and
rough material (recommendation that saw
blades should be carried in a holder
wherever practicable).
Class II construction Double insulated construction
Safety alert Precautions that involve your safety.
Do not use in rain Do not expose and operate the tool in rain.
No hands symbol
Failure to keep your hands away from the
blade will result in serious personal injury.
Hot surface
To reduce the risk of injury or damage, avoid
contact with any hot surface.
WARNING! To ensure safety and reliability, all repairs should be performed by a
qualified service technician.
GENERAL SAFETY INSTRUCTIONS
2
WARNING! Read all these instructions
before attempting to operate this product
and save these instructions. When using
electric tools basic safety precautions
should always be followed to reduce the
risk of fire, electric shock and personal
injury including the following:
Keep guards in place and in working
order.
Keep work area clear. Cluttered areas and
benches can cause injuries.
Consider work area environment
- Do not expose tools to rain.
- Do not use tools in damp or wet locations.
- Keep work area well lit.
- Do not use tools in the presence of
flammable liquids or gases.
Guard against electric shock. Avoid body
contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges and,
refrigerators).
Make the workshop childproof with
padlocks and master switches, or by
removing starter keys.
Keep other persons away. Do not let
persons, especially children, not involved in
the work touch the tool or the extension
cord, and keep them away from the work
area.
Store idle tools when not in use. Tools
should be stored in a dry locked-up place,
out of reach of children.
Do not force the tool. The tool will perform
better and safer at the rate for which it was
intended.
Use the right tool
- Do not force small tools to do the job of a
heavy duty tool.
- Do not use tools for purposes not intended;
for example, do not use circular saws to cut
tree limbs or logs.
Personal Use
- For personal use only. Not intended for
commercial or professional work.
Dress properly
- Do not wear loose clothing or jewelry, these
can be caught in moving parts.
- Non-slip footwear is recommended when
working outdoors.
- Wear protective hair covering or pull hair
back to contain long hair.
Use protective equipment
- Use safety glasses.
- Use face or dust mask if working operations
create dust.
Connect dust extraction equipment. If
the tool is equipped with dust extraction
and collection features, ensure these are
connected and properly used.
Do not abuse the cord. Never yank the
cord to disconnect it from socket. Keep the
cord away from heat, oil and sharp edges.
Secure the work piece. Use clamps or a
vise to hold the work piece whenever
practical. These precautions are safer than
using your hands and frees both hands to
operate the tool.
Do not overreach. Keep proper footing
and balance at all times.
Maintain tools with care
- Keep cutting tools sharp and clean for
safety and improved performance.
- Follow instructions for lubricating and
changing accessories.
- Inspect tool cords periodically, and if
damaged have cords repaired by an
authorized service facility.
- Inspect extension cords periodically and
replace if damaged.
- Keep tool handles dry, clean and free from
oil and grease.
Disconnect tools before servicing and
when changing accessories (e.g. blades,
bits and, cutters).
Use recommended accessories. Consult
the information in this operator’s manual for
recommended accessories. The use of
improper accessories may cause a risk of
injury to persons.
GENERAL SAFETY INSTRUCTIONS
3
Remove adjusting keys and wrenches.
Form a habit of checking to see that keys
and adjusting wrenches are removed from
the tool before turning it on.
Avoid unintentional starting. Ensure
switch is in "off" position when plugging in.
Use intended extension cords. When the
tool is used outdoors, use only extension
cords intended for outdoor use and so
marked.
Stay alert. Watch what you are doing, use
common sense and do not operate the tool
when you are tired or impaired.
Use proper extension cord
Make sure your extension cord is in good
condition. When using an extension cord,
be sure to use one that is heavy enough to
carry the current your product will draw. An
undersized cord will cause a drop in line
voltage, resulting in loss of power and
overheating. Table 1.1 shows the correct
size to use depending on cord length and
nameplate ampere rating. If in doubt, use
the next heavier gauge. The smaller the
gauge number, the heavier the cord.
Table 1.1
Minimum gauge for cord
SPECIAL SAFETY INSTRUCTIONS
4
WARNING: The use of any
accessory or attachment other than one
recommended in this instruction
manual may present a risk of personal
injury.
Have your tool repaired by a
qualified person. This electric tool
complies with the relevant safety rules.
Repairs should only be carried out by
qualified persons using genuine spare
parts, otherwise this may result in
considerable danger to the user. For
replacement parts, call 1-800-222-5381.
Check damaged parts
- Before further use of tool, it should be
carefully checked to determine that it
will operate properly and perform its
intended function.
- Check the alignment of moving parts,
binding of moving parts, breakage
mounting and any other conditions of
parts that may affect its operation.
- A guard or other part that is damaged
should be properly repaired or replaced
by an authorized service center unless
otherwise indicated in this instruction
manual.
- Have defective switches replaced by
an authorized service center.
- Do not use the tool if the switch does
not turn it on and off.
Never stand on the tool. Serious injury
could occur if the tool is tipped or if the
blade is contacted unintentionally.
Direction of feed. Always feed work
into a blade or cut against the direction
of rotation of the blade or cutter.
Never leave a tool running
unattended. Turn the power off. Don’t
leave the tool until it comes to a
complete stop.
Make workshop kid proof with
padlocks, master switches, or by
removing starter keys.
Don’t force tool. It will perform better
and safer at the rate for which it was
designed.
Never use saw blades which are
damaged or deformed.
Replace the table insert when worn
Use only saw blades specified by the
manufacturer.
Never use saw blades manufactured
from high speed steel.
Wear suitable personal protective
equipment when necessary; this could
include:
i) Hearing protection to reduce the risk of
induced hearing loss;
ii) Eye protection;
iii) Respiratory protection to reduce the
risk of inhalation of harmful dust; and
iv) Gloves for handling saw blades and
rough material.
Connect the saw to a dust-collecting
device when cutting wood.
Select the correct saw blade for the
material to be cut.
Never use the saw to cut materials
other than those specified (See
APPLICATION section).
Only use the saw with guards in
good working order, properly
maintained, and in position.
Keep the floor area free of loose
material (e.g. chips and cut-offs).
Ensure the speed marked on the saw
blade is at least equal to the speed
required for the saw.
Ensure that any spacers and spindle
rings used are suitable for the
purpose as stated by the manufacturer.
Never remove any cut-offs or other
parts of the work piece from the
cutting area while the blade is moving
with an unguarded saw blade.
Do not operate the saw without the
guards in place.
Be sure to turn the tool off and wait
SPECIAL SAFETY INSTRUCTIONS
5
for the saw blade to stop before
moving the work piece or changing
the settings.
Be sure that the power is
disconnected before changing the
blade or servicing the saw.
Never reach around the saw blade.
Do not perform any operation free
hand. Always place the work piece to be
cut on the miter saw table, and position
it firmly against the fence as a backstop.
Always use the fence.
Always keep hands out of the path of
the saw blade. Do not reach under the
material being cut or into the blade’s
cutting path with your fingers or hand for
any reason.
To reduce the risk of injury, return the
saw arm to the full rear position after
each crosscut operation.
Always make sure that the miter table
and saw arm (bevel function) are
locked in position before operating
your saw. Lock the miter table by
securely tightening the miter-lock lever.
Lock the saw arm (bevel function) by
securely tightening the bevel locking
lever.
Be sure that the blade path is free of
nails. Always carefully inspect lumber
and remove all nails before cutting.
Always be sure that the blade clears
the work piece. Never start the saw with
the blade touching the work piece.
Always allow the motor to come to full
speed before starting a cut.
Support long work pieces when
cutting to minimize the risk of blade
pinching or kickback. The saw may
slip, walk or slide while cutting long or
heavy boards.
Never use a length-stop on the free
(scrap) end of a clamped work piece.
Never hold onto or bind the free (scrap)
end of the work piece in any operation. If
a clamp and a length-stop are used
together, ensure these are both installed
on the same side of the saw table to
prevent the saw from catching the loose
end and kicking up.
Never cut more than one work piece
at a time. Do not stack more than one
work piece on the worktable at a time.
Avoid awkward operations and hand
positions where a sudden slip could
cause your hand to move into the
blade. Always make sure that you have
good balance. Never operate the saw on
the floor or in a crouched position.
Only use the correct blades. Use the
correct blade size, style and cutting
speed for the material and the type of cut.
Do not use blades with incorrect size
holes. Never use blade washers or blade
bolts that are defective or incorrect.
Always keep blades clean and sharp
to minimize stalling and kickback.
Do not use dull or damaged blades.
Bent blades can break easily or cause
kickback. Inspect blade before each use.
Never hold a work piece by hand if too
small to be clamped. Always keep your
hands clear of the “no hands” zone.
Never apply lubricants to the blade
when it is running.
Never use solvents to clean plastic
parts. Solvents could dissolve or
otherwise damage the material.
Do not turn the motor switch on and
off rapidly. This could cause the blade
to loosen, which could create a hazard.
Should this ever occur, stand clear and
allow the saw blade to come to a
complete stop. Disconnect the saw from
the power source and securely tighten
the blade bolt.
Never leave saw unattended while it is
connected to a power supply. Turn
power off. Don’t leave the tool until it
comes to a complete stop.
SPECIAL SAFETY INSTRUCTIONS
6
Keep the motor air slots clean and
free of chips or dust. The motor should
be blown out or vacuumed frequently to
keep sawdust from interfering with the
motor ventilation. Disconnect the saw
from the power source before removing
dust.
Never lift this tool by gripping the
cutting handle or the miter fence. This
may cause misalignment. Always lock
the saw arm in the “DOWN” position and
then carry the saw by holding the base
or lift it using the carrying handle/
support bracket.
ADDITIONAL SAFETY INSTRUCTIONS
7
Know your power tool. Read the
Operator’s Manual carefully. Learn the
applications and limitations, as well as
the specific potential hazards related to
this tool. Following this rule will reduce
the risk of electric shock, fire or serious
injury.
Before beginning power tool
operation, always wear safety
goggles, safety glasses with a side
shield, or a full face shield when
needed. We recommend a Wide Vision
Safety Mask for use over eyeglasses or
standard safety glasses with side
shields. Always use eye protection
marked to comply with ANSI Z87.1.
Protect your lungs. Wear a face mask
or a dust mask if the operation
produces dust.
Protect your hearing. Wear
appropriate personal hearing protection
during use. Under some conditions and
duration of use, noise from this product
may contribute to hearing loss.
Protect your eyes. Wear eye
protection marked to comply with ANSI
Z87.1.
Protect your hands. Wear gloves
when handling blade. [Do not wear
gloves when operating saw]
All visitors and bystanders must
wear the same safety equipment that
the operator of the saw wears.
Inspect the tool cords periodically, if
damaged, have these repaired by a
qualified person.
Always check the tool for damaged
parts. Before further use of the tool, a
guard or other part that is damaged
should be carefully checked to
determine whether it will operate
properly and perform its intended
function. Check for misalignment or
binding of moving parts, broken parts,
and any other condition that may affect
the tool’s operation. A guard or other
part that is damaged should be properly
repaired or replaced by a qualified
person.
Save these instructions. Refer to
them frequently and use these to
instruct others who may use this tool. If
someone borrows this tool, make sure
he/she has these instructions also.
ELECTRICAL
8
WARNING: Do not permit fingers to touch the terminal or the plug when installing or removing the plug from an outlet.
To reduce the risk of electric shock, double-insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit into a polarized outlet only one way. If the plug does not fit in the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way.
Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system. Applicable only to Class II (double-insulated) tools. This compound miter saw is a double-insulated tool. WARNING: Double insulation does
not take the place of normal safety precautions when operating this tool.
Before plugging in the tool, be sure that the outlet voltage supplied is within the voltage marked on the tool’s data plate. Do not use “AC only” rated tools with a DC power supply.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded.
Do not expose power tools to rain or wet conditions, and do not use power tools in wet or damp locations. Water entering a power tool will increase the risk of electric shock. This tool is intended for indoor use only.
If operating a power tool in damp locations is unavoidable, always use a ground fault circuit interrupter to supply power to the tool. Always wear electrician’s rubber gloves and footwear in damp conditions.
Inspect tool cords for damage. Have damaged tool cords repaired by a qualified person. Be sure to stay constantly aware of the cord location, and keep it away from the moving blade.
Do not abuse the cord. Never use the cord to carry the tool or to remove the plug from the outlet. Keep the cord away from heat, oil, sharp edges and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
If you use an extension cord, make sure to use only UL listed cords having the correct gauge and length (see Table 1.2)
Table 1.2Length
AMP RATING 25' 50' 75' 100' 125' 150' 175' 200'18 18 16 16 14 14 12 12
Gauge Gauge Gauge Gauge Gauge Gauge Gauge Gauge16 16 14 14 14 12 12 12
Gauge Gauge Gauge Gauge Gauge Gauge Gauge Gauge14 14 12 12 12 12 12 -
Gauge Gauge Gauge Gauge Gauge Gauge Gauge Gauge13.1-15
Total Extension Cord Length (in Feet)
0-10
10.1-13
APPLICATIONS
9
FUNCTION DESCRIPTIONS AND
INTENDED USE
This miter saw has been designed for
making straight lengthways and crossway
cuts in to wood.
The capacity of this miter saw is designed
for cuts into hardwood and softwood.
This miter saw is not suitable for cutting
aluminum or other non- ferrous metals, or
alloys.
OPERATOR’S GLOSSARY OF TERMS
Bevel Cut: A cutting operation made
with the blade at any angle other than
90° to the miter table.
Blade Flange: A ring or collar on a
spindle or arbor that permits other
objects, such as a blade, to be attached
to it.
Chamfer Cut: A cut that removes a
wedge from a block of wood so that the
end (or part of the end) is angled at
more than 90°.
Compound Miter Cut: A cut made
using both a miter angle and a bevel
angle at the same time.
Crosscut: A cutting operation made
across the grain of the work piece.
Freehand Cut: Performing a cut
without using a fence, miter gauge,
fixture, work clamp, or other proper
device to keep the work piece from
twisting or moving during the cut. Do
not perform any operation freehand.
Use a clamp or a vise whenever
possible.
Kerf: The material removed by the
blade in a through cut, or the slot
produced by the blade in a non-through
or partial cut.
Kickback: A hazard that can occur
when the blade binds or stalls, throwing
the work piece back toward the
operator.
Miter Cut: A cutting operation made
with the blade at any angle other than
90° to the fence.
No-Hands Zone: The area between
the marked lines on the left and right
side of the miter-table base. This zone
is identified by the No-Hands Zone
symbols inside the lines marked on the
miter table base.
Non-through Cut: Any cutting
operation where the blade does not
extend completely through the
thickness of the work piece.
Revolutions Per Minute (RPM): The
number of turns completed by a
spinning object in one minute.
Saw-Arm Locking Pin: Locks the saw
arm in the “DOWN” position.
Saw Blade Path: The area over, under,
behind, or in front of the blade, as it
applies to the work piece; the area that
will be or has been cut by the blade.
Set: The distance that the saw blade
tooth is bent (or set) outward from the
face of the blade.
Slide Bars: Guide the saw arm when
making a slide cut.
Spindle Lock: Allows the user to stop
the blade from rotating while tightening
or loosening the blade screw during
blade replacement or removal.
Throat Plate: A plate inserted in the
Miter Saw’s table that allows for blade
clearance.
Through Sawing: Any cutting
operation where the blade extends
completely through the thickness of the
work piece.
Work Piece or Material: The item on
which the cutting operation is
performed. The surfaces of a work
piece are commonly referred to as
faces, ends, and edges.
APPLICATIONS
10
PART LIST
Carefully remove the machine from its
packaging and check that the following
parts are complete. (Fig 1)
A 1pc Miter saw
B 1pc Dust bag
C 1pc Allen wrench for changing blade
D 1pc Work piece clamp
E 1 Operator’s manual
WARNING: If any parts are damaged
or missing, do not operate this tool until
the missing parts are replaced. Failure to
heed this warning could result in serious
personal injury.
TOOLS NEEDED
The following tools (not included) are
needed for making adjustments (Fig2):
1. 3mm Allen Wrench
2. Phillips Screwdriver
3. Combination Square
Fig 1
Fig 2
A
B C D E
1 2 3
SPECIFICATIONS AND FEATURES
11
Motor 120V~60Hz 15A
No load speed 4600 RPM
Blade Diameter 10”
Arbor Size 5/8”
Cutting Capacity
Miter 0° / Bevel 0° 3.5” X 12.6”
Miter 45° / Bevel 0° 3.5” X 9.0”
Miter 0° / Bevel 45° 1.8” X12.6”
Miter 45° / Bevel 45° 1.8” X 9.0”
Electrical brake Yes
Net weight 54 lbs
SPECIFICATIONS AND FEATURES
13
FEATURES
KNOW YOUR SLIDING COMPOUND
MITER SAW
The safe use of this product requires an
understanding of the information on the
tool and in this operator’s manual, as well
as knowledge of the project you are
attempting. Before use of this product,
familiarize yourself with all of the operating
features and safety rules.
10 INCH BLADE
This compound miter saw is designed to
be used ONLY with a 10 inch blade with
5/8” arbor.
15 AMP MOTOR
This saw has a powerful 15 amp motor
with sufficient power to handle tough
cutting jobs.
BEVEL-LOCK LEVER
To lock the saw at desired bevel angles.
CARRYING HANDLES
For convenience when carrying or
transporting the miter saw from one place
to another, carrying handles are located on
the top of the saw arm and the end of the
slide bar.
ELECTRIC BRAKE
The electric brake quickly stops blade
rotation after the On/Off trigger switch is
released.
BUILT-IN LED WORK LIGHT
Work light that shines on the work area
when pressing the saw arm.
MITER-LOCK LEVER
The miter-lock lever securely locks the saw
at the desired miter angle.
POSITIVE STOPS ON MITER TABLE
Positive stops at right and left 0°, 15°,
22.5°, 31.6°, and 45°.
LOWER BLADE GUARD
The lower blade guard is made of shock-
resistant, translucent plastic that provides
protection from each side of the blade. It
retracts over the upper blade guard as the
saw is lowered into the work piece.
SPINDLE-LOCK BUTTON
The spindle-lock button locks the spindle
while installing, changing, or removing
blade.
MULTI-SLIDE BAR
When unlocked, the saw arm will glide
forward and backward the length of the
multi-slide bar for cutting various work
piece width.
SLIDE-LOCK KNOB
The slide-lock knob locks and unlocks the
sliding bars of this tool.
UPPER SLIDING FENCE
Upper fences adjusts for added precision.
WORK PIECE CLAMP
The work piece clamp is mounted on the
left or right side of the base behind the
fence to securely hold the work piece.
DEPTH-STOP ADJUSTMENT BOLT
The depth-stop adjustment is a feature
used when cutting grooves in the work
piece. The depth adjustment is used to set
the blade depth when cutting into the work
piece.
ASSEMBLY AND ADJUSTMENT
14
UNPACKING
CAUTION: This tool is heavy, to avoid
back injury when unpacking, grasp the
front and rear carrying handle firmly, lift
with your legs, not your back, and get help
when necessary.
WARNING: Check this tool carefully, if
any parts are damaged or missing, do not
operate this tool and call 1-800-222-5381
for assistance. Failure to heed this
warning could result in possible serious
personal injury.
WARNING: Do not attempt to modify
this tool or create accessories not
recommended for use with this tool. Any
such alteration or modification is misuse
and could result in a hazardous condition
leading to possible serious personal injury.
WARNING: Do not connect to a power
supply until assembly is complete. Failure
to comply could result in accidental
starting and possible serious personal
injury.
This product requires assembly.
Carefully lift the saw from the carton by
the carrying handle with two hands, and
put on flat ground
The saw arm is secured in the “DOWN”
position in carton. To release the saw
arm, push down on the top of the saw
arm, and pull out the locking pin, use the
handle to lift the saw arm.
Inspect the tool carefully to make sure
that no breakage or damage occurred
during shipping.
This saw is shipped from the factory
without a blade installed; please refer to
Maintenance chapter to install the blade.
The saw is factory set for accurate
cutting. After assembling it, check for
accuracy as directed in the adjustment
section of this manual. If shipping has
influenced the settings, refer to specific
procedures explained in this manual.
NOTE: Do not discard the packing material
until you have carefully inspected and
satisfactorily operated the tool.
TRANSPORTING THE SAW
WARNING: Failure to unplug your saw
could result in accidental starting causing
serious injury.
CAUTION: This tool is heavy; to avoid
back injury, lift with your legs, not your
back, and get help when necessary.
Step 1: Set the saw head at miter 0° bevel 0°
and tighten the miter-lock knob and the bevel-
lock lever.
Step 2: Return and lock the upper sliding
fence in place.
Step 3: Lower the saw arm and lock the saw
arm in the “DOWN” position by pushing
inside the locking pin.
NOTE: The locking pin is used for
carrying and storage only.
Step 4: To get a balance point, pull and slide
the saw head toward operator and tighten the
slide-lock knob.
Step 5: Carefully lift the saw by holding two
side carrying handles, or rear and front
carrying handles. (Fig 4)
Step 6: Move it to required location.
Left side carrying handle
Front carrying handle
Fig 4
Rear carrying handle
ASSEMBLY AND ADJUSTMENT
15
MOUNTING THE SAW
WARNING: Before mounting the saw,
always disconnect from the power source.
Failure to unplug this saw could result in
accidental starting causing serious injury.
This tool is recommended to be mounted on a
firm supporting surface, such as a workbench.
Four large bolt holes have been provided in
the saw base for this purpose (Fig 5).
Step 1: Place the saw onto the workbench.
Step 2: Align the four mounting holes located
on the saw base with the ready-made holes of
the workbench.
Step 3: Screw the tilt protector in or out until
the machine is positioned level on the
workbench surface.
Step 4: Tighten the saw onto the workbench
securely with 4 hex bolts (3/8”, not supplied,
including bolt, screw, flat washer and spring
washer). Bolts should be of sufficient length.
Note: Carefully check the workbench after
mounting to make sure that no movement
can occur during use. If any tipping,
sliding, or movement is noted, secure the
workbench to the floor before operating.
NOTE: Many of the illustrations in the
manual show portions of this tool. This is
intentional so that we can clearly show
points being made in the illustrations.
DUST EXTRACTION PORT
This miter saw comes with a dust bag to help
you keep the work area clean. The dust bag is
ideal for smaller jobs. The dust port also
accepts a standard 1 1/4” (32mm) vacuum
hose for dust collection. (Fig 6)
HEX KEY STORAGE
The storage area for the hex key is located in
the back of saw’s base (Fig 7).
POWER ON INDICATOR
When the tool is plugged into a power source
the Power On Indicator will always remain
illuminated green until tool is unplugged from
power source (Fig 8).
Fig 5
Fig 6
Fig 7
Fig 8
Four holes for mounting
ASSEMBLY AND ADJUSTMENT
16
ADJUSTMENT LOCKING LEVERS
The adjustment locking levers for setting the
bevel, sliding fence, and extension support
arms are designed to provide the needed
leverage to lock and unlock the controls easily.
These levers can be rotated and then pulled
out and rotated back without controlling the
adjustment and then pushed back in to
continue the locking or unlocking rotation.
Example for upper sliding fence adjustment –
to unlock:
Step 1: Rotate the lever approx. 1/2 turn to the
left (counter-clockwise).
Step 2: Pull out the lever to disengage from
the locking bolt then, rotate approx. 1/2 turn to
the right (clockwise).
Step 3: Release the lever to re-engage with
the locking bolt and rotate approx. 1/2 turn to
the left (counter-clockwise) to continue
loosening the locking bolt until the fence can
slide.
Step 4: Slide the fence to the desired position.
Step 5: Repeat the above steps in opposite
order to tighten the locking bolt.
SETTING THE BEVEL ANGLE
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the bevel pivot, have your saw
serviced by a qualified service person
before using.
This tool is dual bevel and equipped with two
sets of bevel scale to show the bevel angle. If
tilt the saw head to the left, please read the
right bevel scale, when tilting the saw head to
the right, please read the left bevel scale.
The bevel angle of this equipment ranges from
left 45° to right 45°. (Fig 9).
This tool has a 0°, 22.5°, 45° left or right detent
feature to automatically hold it at these bevel
angles setting. There is an angle detent pin on
this tool for quick adjustment.
To Adjust The Bevel Angle Without The
Bevel Angle Detent Pin Being Used.
Step 1: Unplug the saw
Step 2: Loosen the bevel-lock lever, which is
located on the back of the saw, to loosen the
saw head. To avoid the saw head tilting down
suddenly, due to its own weight, hold the saw
arm in place with one hand when loosening
the bevel-lock lever (Fig 11).
Step 3: Make sure the angle detent pin is in
disengaged position (Fig 10). If not, pull the
pin out and rotate its cross pin 1/4 turn left or
right, release the pin to allow it to return and
rest in the disengaged position.
Step 4: Tilt the saw head to required bevel left
or right, then tighten the bevel-lock lever to
lock the saw head in place.
Fig 9
Fig 10
ASSEMBLY AND ADJUSTMENT
17
To Adjust The Bevel Angle With The Bevel
Angle Detent Pin Being Used (Fig 11).
Step 1: Unplug the saw.
Step 2: Loosen the bevel-lock lever which is
located on the back of the saw to loosen the
saw head. To avoid the saw head tilting down
suddenly due to its own weight, hold the saw
arm in place with one hand when loosening
the bevel-lock lever (Fig 11).
Step 3: Pull out the bevel angle detent pin with
one hand to allow the saw head to tilt freely,
holding the bevel angle detent pin in this
position.
Step 4: Tilt saw head close to required angle.
Step 5: Release the bevel angle detent pin
and keep moving the saw head until the bevel
angle detent pin engages into its detent
automatically. (Fig 12)
Step 6: Tighten the bevel-lock lever to lock the
saw head in place.
SETTING THE MITER ANGLE
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug the saw could result in accidental
starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the adjustment, have your saw
serviced by a qualified service person
before using.
The miter angle of this tool ranges from left
55°to right 55° (Fig 13). There are nine often
used angles on this tool, these angles
include: 0°, 15°, 22.5°, 31.6°, 45° left and
right. The miter angle detent lever is used to
set these angles (Fig 14).
To Adjust The Bevel Angle Without The
Miter Angle Detent Lever Being Used
Step 1: Unplug the saw.
Step 2: Unscrew the miter-lock knob to loosen
the miter table.
Step 3: Push the miter angle detent lever
down with thumb.
Step 4: Turn the miter table to required angle.
Step 5: Screw the miter-lock knob to lock miter
table in place.
Fig 11
Fig 12
Fig 13
Miter angle detent
lever
Miter-lock knob
Fig 14
ASSEMBLY AND ADJUSTMENT
18
Adjust The Bevel Angle With The Miter
Angle Detent Lever Being Used
Step 1: Unplug the saw.
Step 2: Unscrew the miter-lock knob to loosen
the miter table.
Step 3: Push the miter angle detent lever
down with thumb.
Step 4: Turn the miter table close to required
angle, release the miter angle detent lever,
and continue turning the miter table until the
detent pin engages into required miter detent
automatically.
Step 5: Screw the miter-lock knob to lock miter
table in place.
SETTING THE CUTTING DEPTH
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the adjustment, have your saw
serviced by a qualified service person
before using.
The depth stop block is a feature provided to
allow for full-depth cuts, or non-through cuts
used to cut grooves.
To Get Full-Depth Cuts
Step 1: Unplug the saw.
Step 2: Make sure the saw head is on the full
“UP” position without assistance.
Step 3: Raise the depth stop block (Fig 15).
Step 6: Press down the saw head to get full-
depth cuts.
To Get A Non-Through Cuts
Step 1: Unplug the saw.
Step 2: Make sure the saw head is on the full
“UP” position by without user assistance
Step 3: Turn down the depth stop block (Fig
16).
Step 4: Plug the saw and press down the saw
head to cut and check the depth, adjust the
cutting depth to requirement by turning the
depth stop adjustment bolt.
Step 5: Tighten the lock-nut.
Fig 16 Lock nut
Depth stop black Fig 15
Depth stop black
ASSEMBLY AND ADJUSTMENT
19
USING THE BUILT-IN LED LIGHT
This tool is equipped with a Built-In LED work
light on the left side of saw head (Fig 17),
there is a switch button on the main handle.
USING THE WORK PIECE CLAMP
WARNING: In some operations, the
clamp assembly may interfere with the
operation of the lower blade guard
assembly. To reduce the risk of serious
personal injury, always make sure that
there is no interference with the lower
blade guard prior to beginning any cutting
operation.
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is tight or if there is
play in the adjustment, have your saw
serviced by a qualified service person
before using.
Step 1: Unplug the saw.
Step 2: Insert the work piece clamp into one
of the two receptacles in the base behind the
fence, until the end of the clamp’s bar touches
the bottom of receptacle.
Step 3: Adjust the clamp height so it does not
touch the upper sliding fence, tighten the knob
on the horizontal bracket to lock the height of
the clamp.
Step 4: Move the saw head up and down,
forward and back to make sure it clears the
clamp.
Step 5: Turn knob of the work piece clamp in
clockwise direction to firmly clamp the work
piece in place (Fig 18).
Step 6: To remove the work piece clamp, turn
knob of the work piece clamp in counter-
clockwise direction and pull out the whole
clamp to remove.
WARNING: When using the work piece
clamp included to secure the work piece,
clamp the work piece on one side of the
blade only. The work piece must remain
unclamped on the other side of the blade
to prevent the blade from binding in the
work piece. The work piece binding the
blade will cause the motor to stall and
cause kick back, and may result in
possible serious injury.
WARNING: There may be extreme
compound cuts where the clamp cannot
be used. Support work piece with your
hand outside the “No Hands” zone. Do not
try to cut short pieces that cannot be
clamped and cause your hand to be in the
“No Hands” zone.
Fig 17
Fig 18
ASSEMBLY AND ADJUSTMENT
20
USING THE EXTENSION TABLE
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the adjustment, have your saw
serviced by a qualified service person
before using.
This saw is equipped with two extension
tables on the left and right side of the base
(Fig 19). The extension tables provide extra
work piece support and are especially useful
when cutting long work pieces.
Step 1: Unplug the saw.
Step 2: Loosening the extension table locking
lever in front of the saw base.
Step 3: Pull and slide the side extension table
to required position.
Step 4: Tighten the extension table locking
lever to keep the side extension table in place.
USING THE LENGTH –STOP
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the adjustment, have your saw
serviced by a qualified service person
before using.
It is very convenient to get all same length
work pieces by using the length-stop. This
length-stop is located on the extension arms
(Fig 20).
The length-stop is a pivoted block. To using
the length-stop, press the lower part of its side
face. It will turn to form a right angle to the
table.
To fold the length-stop, gently push the upper
part of it toward saw arm. It will return to
original position.
ACCURACY ADJUSTMENT
WARNING: Before performing any
assembly or adjustment, always
disconnect from power source. Failure to
unplug your saw could result in
accidental starting causing serious injury.
WARNING: To avoid risk of personal
injury, if movement is too rigid or if there
is play in the adjustment, have your saw
serviced by a qualified service person
before using.
NOTE: The saw is factory set for
accurate cutting. After assembling it,
check for accuracy as directed in the
Fig 19
Fig 20
ASSEMBLY AND ADJUSTMENT
21
following section of this manual. If
shipping has influenced the settings, refer
to specific procedures explained as
follows:
There are five accuracy adjustments totally:
(1) Squaring the blade to the fence
(2) Squaring the blade to the table
(3) Adjusting the blade to the miter table, 45°
bevel, 0° miter
(4) Bevel angle indicator adjustment
(5) Miter angle indicator adjustment
(1)SQUARING THE BLADE TO THE FENCE
WARNING: Failure to unplug your saw
could result in accidental starting causing
serious injury.
NOTE: To do accuracy adjustment, you will
need a combination square (not supplied)
Step 1: Unplug the saw.
Step 2: Set the bevel and miter angles to 0°.
Step 3: Lower and lock the saw arm in the
“DOWN” position.
Step 4: Place the heel of a combination
square against the blade body (not teeth) and
the ruler of the square against the fence.
Step 5: If the blade is not 90° to the fence,
completely unscrew the fence-locking knob
and remove the upper sliding fences.
Step 6: Loosen four screws with Allen wrench
(not supplied) and rotate the fence until the
square ruler is flush along its entire length.
Retighten the hex-head bolts (Fig 21).
Step 7: Replace the upper sliding fences and
reattach the fence-locking knobs.
(2)SQUARING THE BLADE TO THE TABLE
WARNING: Failure to unplug the saw could
result in accidental starting causing
serious injury.
NOTE: To do accuracy adjustment, you will
need a combination square (not supplied)
NOTE: To correct angle accuracy of the
blade to the miter table, either by squaring
the blade to the table, or by adjusting the
blade to the miter table 45°bevel, 0° miter.
You can get the same results.
Step 1: Unplug the saw.
Step 2: Set the bevel and miter angles to 0°.
Step 3: Lower and lock the saw arm in the
“DOWN” position.
Step 4: Set the miter angle at 0° and lock it in
place.
Step 5: Place a combination square on the
miter table with the rule against the table and
the heel of the square against the body (not
teeth) of saw blade
Step 6: If the blade is not 90° to the Miter table,
loosen the bevel-lock lever.
Step 7: Loosen the locking blots which are
located on the back of the saw (Fig 22) with
3mm Allen wrench (not supplied) and carefully
tilt the saw arm left or right until the heel of the
square is flush with the saw blade along its
entire length.
Step 8: Once the angle is set, retighten all of
the bolts and the bevel-lock lever.
Fig 21
ASSEMBLY AND ADJUSTMENT
22
(3)ADJUSTING THE BLADE TO THE MITER
TABLE 45°BEVEL, 0° MITER
WARNING: Failure to unplug the saw
could result in accidental starting causing
serious injury.
NOTE: To do accuracy adjustment, you will
need the combination square (not supplied)
and remove the rule of the combination
square due to tight checking place, only
use the combination square’s head.
NOTE: To correct angle accuracy of the
blade to the miter table, either by squaring
the blade to the table, or by adjusting the
blade to the miter table 45°bevel, 0° miter.
You can get the same results.
Step 1: Unplug the saw.
Step 2: Set the bevel-angle to 45° and lock it
in place.
Step 3: Lower the saw arm and push the
locking pin to lock the saw arm in the “DOWN”
position.
Step 4: Set the miter-angle to 0°and lock it in
place.
Step 5: Place the combination square’s head
on the miter table with its long flat side against
the table and its 45° side against the blade
body (not teeth).
Step 6: If the blade is not 45° to the miter table,
loosen the locking blot which are located on
the back of the saw (Fig 22) with 3mm Allen
wrench (not supplied) and carefully tilt the saw
arm left or right until the 45° side of the square
is flush with the saw blade along its entire
length.
Step 7: Once the angle is set, retighten all of
the bolts and the bevel-lock lever.
(4) BEVEL-ANGLE INDICATOR
ADJUSTMENT
WARNING: Failure to unplug the saw
could result in accidental starting causing
serious injury.
Step 1: Unplug the saw.
Step 2: Place the bevel angle at 0° position,
tighten the bevel–lock lever to lock it in place.
Step 3: Check to see if the bevel-angle
indicators of both sides are pointing to 0° on
the bevel scale (Fig 23).
Step 4: If the indicator is not pointing to 0°,
loosen the bevel-angle indicator screw, adjust
the indicator to 0° on bevel-angle scale.
Step 5: Retighten the bevel-angle indicator
screw.
(5)MITER-ANGLE INDICATOR
ADJUSTMENT
WARNING: Failure to unplug the saw
could result in accidental starting causing
serious injury.
Step 1: Unplug the saw.
Step 2: Place the miter table at the zero
position, make sure that miter-detent pin is
secured at the center, then lock the miter-lock
knob.
Step 3: Check to see if the miter-angle
indicator is pointing to 0° on the miter scale
(Fig 24).
Fig 22
Fig 23
ASSEMBLY AND ADJUSTMENT
23
Step 4: If the indicator is not pointing to 0°,
loosen the miter-angle indicator screw and
adjust the miter-angle indicator to the “0”
mark on the miter scale.
Step 5: Retighten the miter-angle indicator
screw.
Fig 24
OPERATION
24
WARNING: To reduce the risk of
injury, wear safety goggles or glasses
with side shields.
WARNING: Before each use, verify
that the blade is free of cracks, loose
teeth, missing teeth, and/or any other
damage. Do not use if damage is
observed or suspected.
WARNING: Always wait for the blade
to stop completely, and unplug the tool
before changing accessories or making
adjustments.
SWITCH ON/ OFF
For safety reasons, the On/Off trigger switch
is designed to prevent accidental starts. The
On/Off trigger switch cannot be locked. It
must remain pressed during the entire
operation.
To Switch On
Step 1: Press the lock-off button to disengage
the lock.
Step 2: Squeeze the On/Off switch trigger and
release the lock-off button (Fig 25).
To Switch off
Release the On/Off switch trigger, the lock-off
button will engage the safety switch
automatically.
NOTE: To make the On/Off trigger switch
childproof. Insert a small padlock (not
included) or cable with padlock (not
included) through the holes in the On/Off
trigger switch, locking the switch and
preventing children or other unauthorized
users from turning on the saw (Fig 26).
WARNING:
Before operating this tool the following
items should be taken into consideration.
Ignoring these items may cause serious
injuries.
Do not attempt to modify this tool or
create accessories not recommended
for use with this tool. Any such
alteration or modification is misuse
and could result in a hazardous
condition leading to possible serious
personal injury.
Do not connect to a power supply until
assembly is fully complete. Failure to
comply could result in accidental
starting and possible serious personal
injury.
Do not start this tool without checking
for interference between the blade and
the fence. Damage could result to the
blade if it strikes the fence during
operation of the saw.
To avoid serious personal injury,
Fig 25
Fig 26
OPERATION
25
always tighten the miter-lock knob and
bevel-lock lever securely before
making a cut. Failure to do so could
result in movement of the control arm
or miter table while making a cut.
To reduce the risk of injury, return
carriage to the full rear position after
each crosscut operation.
To avoid serious personal injury,
always keep hands outside of the “No-
Hands Zone”, as marked on the saw
table, or at least 3.25” away from the
blade. Never perform any cutting
operation “freehand” (i.e., without
holding the work piece against the
fence), because the blade could grab
the work piece, causing it to slip and
twist.
NOTE: Never operate the saw without
all guards securely in place and in
good operating condition.
Never use another person as an
additional support for a work piece that
is longer or wider than the basic saw
table, or to help feed, support, or pull
the work piece.
NOTE: When cutting a long work piece,
use the side extension block or a 0.30”
high block (not supplied) to support
the work piece.
CHOP CUTS
Chop cuts are used mainly for narrow pieces.
During chop cut, the saw arm is pushed
towards the rear of the saw and the slide-lock
knob is fixed.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
Step 1: Unplug the saw.
Step 2: Loosen the slide-lock knobs to
release the multi-slide bars.
Step 3: Push and slide the saw arm to the rear
as far as it will go (Fig 27).
Step 4: Tighten the slide-lock knobs.
Step 5: Properly position the work piece.
Make sure that the work piece is clamped
firmly against the table and the fence. Ensure
the work piece clamp does not interfere with
the cutting operation.
Step 6: Plug the saw into a power source.
Step 7: Before turning the saw on, lower the
saw arm to make sure that the clamp clears
the moveable safety guard and the saw arm.
Step 8: Power on the saw. Always allow the
blade to reach full speed before cutting. The
blade safety guard will automatically open as
the saw head is lowered towards the work
piece.
Step 9: After finishing the cut, power off the
saw and wait until blade comes to a complete
stop before returning the saw arm to the
raised position
Step 10: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
Fig 27
OPERATION
26
SLIDE CUTS
Slide cuts are used mainly for wide pieces.
During slide cuts, the slide-lock knob is
loosened and the saw arm is pulled towards
the operator before powered ON. When
cutting, the saw arm is lowered to the work
piece then pushed to the rear of the saw to
make the cut.
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
Step 1: Unplug the saw.
Step2: Loosen the slide-lock knobs to release
the multi - slide bars
Step3: Pull the saw arm toward the operator
until the blade clears the front of the work
piece or to its maximum extension (Fig 28).
Step 4: Properly position the work piece.
Make sure that the work piece is clamped
firmly against the table and the fence. Ensure
the work piece clamp does not interfere with
the cutting operation.
Step 6: Plug the saw into a power source.
Step 7: Power on the saw. Always allow the
blade to reach full speed before cutting.
Step 8: Lower the saw arm all the way down
while open the moveable guard and cut
through the edge of the work piece.
Step 9: Smoothly push the saw arm toward
the fence all the way to the rear position to
complete the cut. DO NOT FORCE.
Step 10: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 11: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
MITER CUTS
Miter cuts are made with the miter table set
at an angle other than 0°, either left or right
during chop cut and slide cut.
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
WARNING: To avoid serious personal
injury, always tighten the miter - lock lever
securely before making a cut. Failure to do
so could cause serious injury.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
NOTE: When performing any miter cuts,
the upper fence could be moved
depending on your requirement.
Step 1: Unplug the saw.
Fig 28
OPERATION
27
Step 2: Set the bevel angle at 0°and turn the
miter table to desired angle using either the
miter-detent or the miter scale (Fig 29)(refer
to ‘setting the miter angle’).
Step 3: Properly position the work piece.
Make sure that the work piece is clamped
firmly against the table and the fence. Ensure
the work piece clamp does not interfere with
the cutting operation.
Step 4: Carefully follow all instructions for
applicable chop cuts or slide cuts according
to your requirement.
Step 5: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 6: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
BEVEL CUTS
Bevel cuts are made with the blade at an
angle other than 90°to the miter table. A
straight bevel cut is made with the miter
table set at the 0° position and the saw
arm set at a bevel angle between 0°and
45°, right or left.
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position that
does not interfere with the cutting
operation.
WARNING: To avoid serious personal
injury, always tighten the bevel - lock lever
securely before making a cut. Failure to do
so could cause serious injury.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
NOTE: When performing any bevel cuts,
the upper fence could be moved
depending on your requirement.
Step 1: Unplug the saw
Step 2: Set the bevel angle at desired angle
and turn the miter table to 0° (Fig 30) (Refer
to ‘setting the bevel angle’).
Step 3: Properly position the work piece.
Make sure that the work piece is clamped
firmly against the table and the fence. Ensure
the work piece clamp does not interfere with
the cutting operation.
Step 4: Carefully follow all instructions for
applicable chop cuts or slide cuts according
to your requirement.
Step 5: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 6: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
Fig 29
OPERATION
28
COMPOUND MITER CUTS
Compound miter cuts are used for decorative
moldings, picture frames and other fine
joinery. To make this type of cut, the miter
table must be rotated to the correct miter
angle and the saw arm must be tilted to the
correct bevel angle.
Always take special care when making
compound miter cuts, due to the interaction of
the miter angle setting and bevel angle
setting, the first angle setting should be
checked after setting the second angle, Once
the two correct settings for a particular cut
have been obtained, always make a test cut.
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
WARNING: To avoid serious personal
injury, always tighten the bevel-lock lever
and miter-lock lever securely before
making a cut. Failure to do so could cause
serious injury.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
NOTE: When performing any compound
miter cuts, the upper fence could be
moved depending on your requirement.
Step 1: Unplug the saw.
Step 2: Tilt the saw head to desired bevel
angle and turn the miter table to desired angle
(Fig 31).
Step 3: Properly position the work piece.
Make sure that the work piece is clamped
firmly against the table and the fence. Ensure
the work piece clamp does not interfere with
the cutting operation.
Step 4: Carefully follow all instructions for
applicable chop cuts or slide cuts according
to your requirement.
Step 5: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 6: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
CUTTING WARPED MATERIAL
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
Fig 30
Fig 31
OPERATION
29
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
WARNING: To avoid kickback and
serious personal injury, never position
the concave side of bowed or warped
material against the fence.
When cutting warped material, be certain that
the material to be cut is positioned on the
miter table with the convex side against the
fence (Fig 32). If the warped material is
positioned the wrong way, it will pinch the
blade near the end of the cut (Fig 33).
CUTTING GROOVES
The depth-stop adjustment is a feature for
cutting grooves in the work piece. A groove
should be cut as a slide cut.
WARNING: Never pull the saw toward
you during a cut. The blade can suddenly
climb up on top of the work piece and
force itself toward you.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: Use a clamping position
that does not interfere with the cutting
operation.
WARNING: To avoid serious personal
injury, always tighten the bevel-lock lever
and miter-lock lever securely before
making a cut. Failure to do so could cause
serious injury.
NOTE: This tool has 2 slide bars. Each bar
can be locked / unlocked by its own
locking knob.
Step 1: Unplug the saw.
Step 2: Loosen the lock nut, rotate the depth
stop adjustment bolt to the desired cutting
depth, and retighten the lock nut.
Step 3: Place a proper spacer between the
work piece and the fence. A proper spacer
can be a gasket, limit block, and so on.
Step 4: Plug the saw into an electrical outlet.
Step 5: Cut the two outside edges of the
groove.
Step6: To create the groove, use a wood
chisel or make multiple passes with a router
to remove the material between the outside
edges (Fig 34).
CUTTING BASE MOLDING
Base moldings and many other moldings can
be cut on a miter saw. The setup of the saw
depends on the base molding characteristics
and applications. Perform practice cuts on
Fig 33
Fig 32
Fig 34
OPERATION
30
scrap materials to achieve the best result.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: To avoid serious personal
injury, always tighten the bevel-lock lever
or miter-lock lever securely before making
a cut. Failure to do so could cause serious
injury.
WARNING: Always use the work
piece clamp, and place tape on the area
being clamped to avoid marks on the work
piece.
Step 1: Unplug the saw
Step 2: Always make sure that the molding
rests firmly against the fence (bevel 0°) and
table (miter 0°). Use the work-piece clamp
provided or use C-clamps (not supplied), and
place tape on the area being clamped to
avoid marks on the work piece (Fig 35).
Step 3: Tilt the saw head to desired bevel
angle and turn the miter table to desired angle.
Step 4: Reduce splintering by taping the cut
area prior to making the cut.
Step 5: Plug the saw into a power source.
Step 6: Carefully follow all instructions for
applicable miter, bevel or compound cuts.
Step 7: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 8: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
CUTTING CROWN MOLDING
This tool is ideal for cutting crown molding.
To fit properly, crown molding must be
compound-mitered with extreme accuracy.
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
WARNING: To avoid serious personal
injury, always tighten the bevel-lock lever
or miter-lock lever securely before making
a cut. Failure to do so could cause serious
injury.
WARNING: Always use the work
piece clamp, and place tape on the area
being clamped to avoid marks on the work
piece.
Cutting USA Crown molding
USA Crown molding has a high top rear
spring angle (the section that fits flat against
Miter at 0°
Fig 35
OPERATION
31
the ceiling) of 52° and a bottom rear spring
angle (the section that fits flat against the wall)
of 38°.
Step 1: Unplug the saw.
Step 2: Set the bevel angle at 33.9°, miter
angle at 31.6° either left or right, depending
on the desired cut for the application. Tighten
the miter lock knob and the bevel lock lever.
Step 3: Place tape on the area being clamped
to avoid marks on the work piece, then
position work piece with its back flat on the
saw table. Always place top edge of the
molding against fence. Clamp work piece in
place using the work piece clamp (Fig 36).
Step 4: Reduce splintering by taping the cut
area prior to making the cut.
Step 5: Plug the saw into a power source.
Step 6: Carefully follow all instructions for
applicable miter, bevel or compound cuts.
Step 7: After finishing the cut, power off the
saw and wait until the blade comes to a
complete stop before returning the saw arm
to the raised position.
Step 8: Remove the work piece and repeat.
When cutting a long work piece or do
repeated cutting, use extension table and
length stop.
NOTE: Miter and bevel setting for
standard crown molding cuts
The pre-condition: crown molding is
milled consistently. Wall corner is exact
90°.
See the following table for correct angle
settings and correct positioning of the
crown molding on the miter table.
Key Miter Setting Bevel Setting Type of Cut
IL 31.6° Right 33.9° Left Inside Corner - Left Side
1. Position top of molding against fence.
2. LEFT side is finished piece.
IR 31.6° Left 33.9° Right Inside Corner - Right Side
1. Position top of molding against fence.
2. RIGHT side is finished piece.
OL 31.6° Left 33.9° Right Outside Corner - Left Side
1. Position top of molding against fence.
2. LEFT side is finished piece.
OR 31.6° Right 33.9° Left Outside Corner - Right Side
1. Position top of molding against fence.
2. RIGHT side is finished piece.
Ceiling
Wall
Fig 36
MAINTENANCE
32
WARNING: Before performing any
maintenance or cleaning work, always
unplug the saw. To Remove The Blade
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
CAUTION: Always wear gloves when
handling or working near blade.
Step 1: Unplug the saw.
Step 2: Raise the saw arm and lift the
moveable safety guard.
Step 3: Loosen the screw with a Phillips
screwdriver (not supplied) (Fig 37).
Step 4: Lift and hold the lower blade guard
to expose the threaded blade screw (Fig 38).
Step 5: Press and hold the spindle-lock
button, and rotate the blade at the same
time until the blade is locked into position.
Step 6: Use the included Allen wrench to
turn the threaded blade screw clockwise.
Remove the blade screw and the outer
blade flange.
Step 7: Remove the blade, wipe the blade
flanges and spindle to remove any dust and
debris, put the outer blade flange back and
tighten the blade screw (Fig 39).
To Install The Blade
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
CAUTION: Always wear gloves when
handling or working near blade which
located on the safety guard.
Step 1: Unplug the saw.
Step 2: Loosen and remove the blade screw
and outer blade flange.
Step 3: Ensure that the inner blade flange is
properly installed.
Step 3: Match the arrow on the blade with
the arrow on the upper blade guard. Make
sure that the teeth of the blade are pointing
downward. Install the selected blade by
sliding the blade into the upper blade guard
and then placing the blade in position.
Step 4: Reinstall the outer blade flange,
make sure that the flat side of the blade
flange is placed against the blade (Fig 39).
Step 5: Press and hold the spindle-lock
Fig 37
Fig 38
Fig 39
MAINTENANCE
33
button, and use the included Allen wrench to
turn the blade screw counter-clockwise until
the lock engages. Securely tighten the blade
screw.
Step 6: Rotate the blade-screw guard into
position, and use Phillips screwdriver (not
supplied) to securely tighten the screw.
Step 7: Make sure that the spindle-lock
button is released so the blade will rotate
freely.
Step 8: Lower the saw arm, and check the
clearance between the blade and the miter
table. The blade should rotate freely. General Maintenance
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
CAUTION: Always wear gloves when
handling or working near blade which
located on the safety guard.
CAUTION: Use only manufacturer’s
recommended replacement parts and
accessories.
Keep all nuts, bolts and screws tight to
be sure that the machine is in safe
working condition.
Examine the machine and replace worn
or damaged parts for safety 1) Lubrication
All of the bearings in this tool are lubricated
with a sufficient amount of high grade
lubricant for the life of the unit under normal
operating conditions. Therefore, no further
lubrication is required.
Some areas will require infrequent
lubrications. You will need to apply:
Automotive oil directly to the slide bars.
Light oil or pressurized light spray oil to
the arm pivot shaft.
Light oil or pressurized light spray oil to
the torsion spring.
2) Carbon Brush Replacement
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
CAUTION: Always wear gloves when
handling or working near blade.
The saw has externally accessible carbon
brush assemblies that should be periodically
checked for wear. Proceed as follows when
replacement is required:
Step 1: Unplug the tool
Step 2: Remove the brush cap with a
screwdriver. The brush assembly is spring
loaded and will pop out when you remove
the brush cap (Fig 40).
Step 3: Remove the brush assembly.
Step 4: Check for wear. Replace both
brushes. Do not replace one side without
replacing the other.
Step 5: Reassemble using new brush
assemblies.
Step 6: Make sure that the brush cap is
oriented correctly (straight) and replace.
Step 7: Tighten the brush cap securely. Do
not over-tighten.
3) Cleaning The Product
WARNING: Failure to unplug the saw
could result in accidental start up, which
may cause serious injury.
CAUTION: Wear safety glasses to
protect your eyes while cleaning
CAUTION: Always wear gloves when
handling or working near blade.
Use a soft brush to remove any
accumulated sawdust.
Wipe down the product enclosure with a
Fig 40
MAINTENANCE
34
slightly damp cloth. Do not spray the tool
with water. Water contact may destroy
the switch and the electric motor.
4) Storage And Transport
After cleaning the unit thoroughly, allow the
motor to cool down and store the unit in a
dry room. Store the machine out the reach of
children.
5) Transport
Use the original packaging to ship whenever
possible.
TROUBLESHOOTING
35
WARNING: Before performing any repair work, always unplug the saw and wait
until the cutting blade has come to a standstill.
CAUTION: Improper repairs can result in the product functioning unsafely. This
endangers yourself and your surroundings.
Faults which cannot be rectified with the aid of following table may be rectified by a specialist
company only (customer service center).
Please be aware that any improper repairs will also invalidate the warranty and additional
costs may be incurred.
Use only genuine spare parts. Only these spare parts are designed and suitable for the product.
The use of other spare parts not only voids the warranty, you can also endanger yourself and
your environment.
Fault/malfunction Cause Remedy
Motor does not start
Brush worn Replace brushes. See MAINTENANCE chapter
Brush sparks excessively when switch is released.
Brush worn/damaged
Replace brushes.
See MAINTENANCE chapter
Blade hits table Misalignment See ASSEMBLY chapter
Angle of cut is inaccurate.
Miter table is unlocked.
Use miter-lock knob
See ASSEMBLY chapter
Too much sawdust under table
Vacuum or blow out dust.
WEAR EYE PROTECTION!
Cutting arm cannot fully raise or blade guard cannot fully close.
Parts failure Contact customer service center
Pivot spring not replaced properly after service.
Contact customer service center
Sawdust buildup Clean and lubricate moving parts
Blade binds, jams, or burns wood.
Improper operation See ASSEMBLY chapter
Dull blade Replace or sharpen blade
Improper blade Replace blade
Warped blade Replace blade
Saw vibrates or shakes
Saw blade is damaged
Replace blade
Saw blade is loosened
Tighten arbor bolt
WARRANTY
36
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original
purchaser only ("You'' or “Your”) that the Ironton Power Tool product purchased will be
free from material defects in both materials and workmanship, normal wear and tear
excepted, for a period of one year from date of purchase. The foregoing warranty is valid
only if the installation and use of the product is strictly in accordance with product
instructions. There are no other warranties, express or implied, including the warranty of
merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and
within a commercially reasonable time, either replace the product without charge to You or
refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse,
neglect, misuse, or as a result of any accident or in any other manner; (c) damage from
misapplication, overloading, or improper installation; (d) improper maintenance and repair;
and (e) product alteration in any manner by anyone other than Us, with the sole exception
of alterations made pursuant to product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are
the original purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify
the product by make and model number, and follow the claim instructions that will be
provided. The product and the purchase receipt must be provided to Us in order to process
Your warranty claim. Any returned product that is replaced or refunded by Us becomes our
property. You will be responsible for return shipping costs or costs related to Your return
visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this
limited warranty or any other warranty related to the product. We shall not be liable for:
service or labor charges or damage to Your property incurred in removing or replacing the
product; any damages, including, without limitation, damage to tangible personal property
or personal injury, related to Your improper use, installation, or maintenance of the
product; or any indirect, incidental or consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the
specified use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights
which vary from state to state. Some states do not allow limitations or exclusions on
implied warranties or incidental or consequential damages, so the above limitations may
not apply to You. This limited warranty is governed by the laws of the State of Minnesota,
without regard to rules pertaining to conflicts of law. The state courts located in Dakota
County, Minnesota shall have exclusive jurisdiction for any disputes relating to this
warranty.
37
WARNING: Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals that can cause cancer, birth defects
or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
Distributed by
Northern Tool + Equipment Co., Inc.
Burnsville, Minnesota 55306
NorthernTool.com
Made in CHINA