10 quality management

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    PRODUCTION & OPERATIONS

    MANAGEMENT

    QUALITY MANAGEMENT

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    QUALITY MANAGEMENT

    Quality may be defined as the sum total of

    features of a product which influence its

    ability to satisfy a given demand.

    The quality of product or service is a

    customers perception of the degree to which

    the product or service meets their

    requirements.

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    QUALITY MANAGEMENT

    Dimensions of Product Quality:

    Performance

    Features

    Reliability

    Serviceability

    Appearance

    Customer Service

    Safety

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    QUALITY MANAGEMENT

    Inspection & Quality Control:

    Inspection is a post-mortem operation carriedout after the product is manufactured.

    It segregates the good from the bad & thedefective items may be either rectified orscrapped.

    Inspection is one phase of Quality control. Itprovides information required by other phasesof quality control.

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    QUALITY MANAGEMENT

    Objectives of Inspection:

    Prevention of defects

    Detect defects as they occur in processing.

    Detect trends in the process which may lead to defects.

    Remove defective parts from production to stop furtherhandling and processing costs.

    Remove defective parts to prevent poor performance offinished goods.

    Inform all levels of management on the performance ofmanufacturing departments or units.

    Provide records for evaluation of individual machine orworker performance.

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    QUALITY MANAGEMENT

    Quality Control:

    The ultimate aim of quality control is to provideproducts which are dependable, satisfactory &

    economical.Ensuring Quality:

    Control of Engineering Quality

    Control of Purchased Material Quality

    Control of Manufacturing Quality

    Actions supporting the product after delivery

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    QUALITY MANAGEMENT

    Statistical Quality Control:

    SQC is the application of statistical techniques

    to accept or reject products already produced,

    or to control the process & therefore, product

    quality while the part is being made.

    While the latter is called process control, the

    former is named acceptance sampling.

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    QUALITY MANAGEMENT

    SQC for Process Control:

    SQC is used for controlling quality during

    production in mass production industries

    which produce standard products.

    SQC is based on probability theory.

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    QUALITY MANAGEMENT

    Total Quality Management (TQM):

    A philosophy that involves everyone in an

    organization in a continual effort to improve

    quality & achieve customer satisfaction.

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    QUALITY MANAGEMENT

    Quality is :

    o Conformance to specifications & requirements

    o What the customer thinks it is

    o Measure of conformance of the product to thecustomers needs.

    o Combination of aesthetics, features & design

    o Value for moneyo The ability of the product to meet customers

    needs

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    QUALITY MANAGEMENT

    o Meeting & exceeding customer requirements

    now and in future

    o Fitness of use of a product by the intended

    customer

    o A customers perception of the degree to

    which the product meets their expectation

    o Totality of features and characteristics

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    QUALITY MANAGEMENT

    New Thinking About Quality:

    Old Quality is small q New Quality is Big Q

    About Products About Organization

    Technical Strategic

    For Inspectors For Everyone

    Led by Experts Led by Management

    High Grade The Appropriate Grade

    About Control About Improvement

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    QUALITY MANAGEMENT

    Determinants of Quality:

    Quality of design

    Quality capability of process

    Quality of conformance

    Quality of customer service

    Organization quality culture

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    QUALITY MANAGEMENT

    In short:

    Quest for Excellence

    Understanding Customer Needs

    Action to Achieve Customer Satisfaction

    Leadership determination

    Involvement of All People

    Team Spirit to Work for Common Goals

    Yardstick to Measure Progress