1000w 2 ohms audio power amp r2 hdf x 2012 rev 1

7
 1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core) THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASED ON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULT LICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC. THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY. SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK YANG BERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI DARI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSE SEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI. INI ADALAH SKEMATIK CUMACUMA TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN DENGAN JELAS TANPA GARANSI APAPUN. Designed By: Heru Himawan Tejo Laksono Based MATRIX 1.4 Free Audio Power Amplifier Technology (R2 HDFX 2012) Base Technology Invention By Heru Himawan Tejo Laksono & Mujiono Irkhas URL: http://matrix14freeamp.sourceforge.net/ Technical Supports (Email): [email protected] (Schematic Diagrams) Version r2hdfx2012 Revision Number: 1 Created: Wednesday, March 14, 2012 21:29:29

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  • 1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)

    THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASEDON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULTLICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC.THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY.

    SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK YANGBERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI DARI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSESEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI.INI ADALAH SKEMATIK CUMACUMA TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN DENGAN JELAS TANPA GARANSI APAPUN.

    Designed By: Heru Himawan Tejo LaksonoBased MATRIX 1.4 Free Audio Power Amplifier Technology (R2 HDFX 2012)Base Technology Invention By Heru Himawan Tejo Laksono & Mujiono Irkhas

    URL: http://matrix14freeamp.sourceforge.net/Technical Supports (Email): [email protected]

    (Schematic Diagrams)

    Version r2hdfx2012Revision Number: 1Created: Wednesday, March 14, 2012 21:29:29

  • CONVENTIONS (PART1)

    ALPHABETICAL SYMBOL

    THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

    COMPONENT/PART NAME UNIT

    R FIXED RESISTOR OHM

    C CAPACITOR FARAD

    Q BIPOLAR JUNCTION TRANSISTOR UNITLESS

    J, XJ JUNGTION, JUMPER, JACK UNITLESS

    CNT CONNECTORS & HEADERS UNITLESS

    XU INTEGRATED CIRCUIT/SUBCIRCUIT UNITLESS

    T TRANSFORMER UNITLESSXRV VARIABLE RESISTOR OHM

    D DIODE FAMILY UNITLESS

    L COIL HENRY

    SW SWITCH & RELAY UNITLESS

    F FUSE UNITLESS

    COMPONENT/PART SYMBOL DESCRIPTION

    CAPACITOR

    JUNCTION DIODE

    BREAKDOWN/ZENER DIODE

    LIGHT EMITTING DIODE

    FUSE

    1

    2SINGLE ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

    3

    12 DUAL ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

    2

    1

    2+2

    1+1

    1

    2 4

    3

    GND

    1 2

    3

    E

    N

    P

    GND

    12

    3

    BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (MALE)

    BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (FEMALE)

    SPEAKON

    OUTPUT TO SPEAKER TERMINAL

    MAIN ENTRY CORD SOCKET JACK

    POLARIZED ELECTROLYTE CAPACITOR

    COMPONENT/PART SYMBOL DESCRIPTION

    COIL

    SOLDERED WIRE POLE

    CURRENT/VOLTAGE SUPPLY NET CONNECTION

    INTERCONNECTION SYMBOL DESCRIPTION

    OUT TO

    INPUT FROM

    TO BE CONTINUED, PLEASE REFER PART2

    POWER GROUND (0V)

    SYSTEM GROUND

    NC NONE CONNECTED

    JUMPER

    BIDIRECTION

  • CONVENTIONS (PART2)THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

    HEATSINK UNMOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

    HEATSINK UNMOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

    HEATSINK MOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

    HEATSINK MOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

    COMPONENT/PART SYMBOL DESCRIPTION

    VARIABLE RESISTOR

    SINGLE PAIR WITH TWO SELECTIONS SPDT SWITCH

    DUAL PAIR WITH TWO SELECTIONS SPDT SWITCH

    DUAL PAIR WITH THREE SELECTIONS SPDT SWITCH

    OPERATIONAL AMPLIFIER

    3

    4

    1

    2

    TRANSFORMER

    FIXED RESISTOR

    COMPONENT/PART SYMBOL DESCRIPTION

    Important:

    The designated circuits where implemented 2 (two) different ground connections:

    1. Power Ground

    The Power Ground by mean the common ending for all subcircuits with relative highcurrent voltage intensity and contains stream/signal that may be carrying the AC hum.

    2. System Ground

    The System Ground by mean the common ending for all highsensitive subcircuits and ending for those processes the small audio signal.

    +

    RELAY / VOLTAGE CONTROLLED SWITCH

    SAFETY INSTRUCTIONS SYMBOL DESCRIPTION

    Alerts you to the presence of insulated dangerous voltage, or indicates a live area on the circuit, that may be sufficient to constitute a risk of shock.

    Alerts you to important maintenance instructions in the accompanyingliterarture.

    4POS WITH 2COM ROTARY SWITCH

  • Q301BF422

    Q304BF423

    Q303BF423

    Q302BF422

    62.3V

    0.69V

    Q313MJE350

    Q311BF422

    Q312BF422R301168k

    R302012

    C301133uF 100V

    C30121uF 100V

    0.08V

    61.7V

    62.3V

    R311168k

    R313175

    62.8V

    R30621800k

    R30421800k

    R30651800k

    0.08V

    R30451800k

    62.2V

    R30526.8k

    R3071820

    C304470uF100V

    C3028.2pF

    Q318MJE340

    Q317BF422

    61.7V

    62.3V

    1.12V

    R3180270

    1.11V

    R3210120

    0.55V

    R32116.8

    0.50V

    +63V

    63V

    VOL. CTL (A)

    Q319MJE340

    Q321MJE350

    Q320TIP42C

    R319127

    R32000.82

    63V62.8V

    R3120680

    0V

    R32416.8R3240

    120

    Q322TIP41C

    62.8V

    R32300.82

    63V

    R322127

    R3212180

    R3242180

    C303470uF100V

    NFB/OUT (A)

    BUFFER (+) (A)

    BUFFER () (A)

    FILE: REVISION:

    DRAWN BY: PAGE OF

    TITLEA

    B

    C

    D

    E

    F

    G

    H

    1 2 3 4 5 6 7 8 9 10 11 12

    A

    B

    C

    D

    E

    F

    G

    H

    1 2 3 4 5 6 7 8 9 10 11 12II

    PCB: CORE R2 HDFX 2012 REV. 2.51 (CH A)

    1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)r2hdfx20121Heru Himawan Tejo Laksono

    (14/03/2012)1 4

    2

    1

    3

    J301

    2

    4

    6

    8

    1

    3

    5

    7

    9

    J302

    NC

    NC

    NC

    NC

    BUFFER (+) (A)

    BUFFER (+) (A)

    NFB/OUT (A)

    VCC (+)

    VCC ()

    Q3241KSA1943

    Q3231KSC5200

    0.55V

    0.50V

    R325100.68 5W

    0V

    Q3232KSC5200

    R325200.68 5W

    0V

    Q3233KSC5200

    R325300.68 5W

    0V

    Q3234KSC5200

    R325400.68 5W

    0V

    Q3235KSC5200

    R325500.68 5W

    0V

    Q3236KSC5200

    R325600.68 5W

    0V

    Q3237KSC5200

    R325700.68 5W

    0V

    R325800.68 5W

    0V

    Q3238KSC5200

    R326100.68 5W

    R326200.68 5W

    R326300.68 5W

    R326400.68 5W

    R326500.68 5W

    R326600.68 5W

    R326700.68 5W

    R326800.68 5W

    0.01V

    Q3242KSA1943

    Q3243KSA1943

    Q3244KSA1943

    Q3245KSA1943

    Q3246KSA1943

    Q3247KSA1943

    Q3248KSA1943

    0.01V 0.01V 0.01V 0.01V 0.01V 0.01V 0.01V

    +63V

    63V

    OUT (A)0V

    Q3239KSC5200

    R325900.68 5W

    0V

    R3251000.68 5W

    0V

    Q32310KSC5200

    R326900.68 5W

    R3261000.68 5W

    Q3249KSA1943

    Q32410KSA1943

    0.01V 0.01V

    BUFFER (+) (A)

    BUFFER () (A)

    NFB/OUT (A)

    PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH A)

    2

    4

    6

    8

    1

    3

    5

    7

    9

    J303

    NC

    NC

    NC

    NC

    NFB/OUT (A)

    VCC (+)

    VCC ()

    BUFFER (+) (A)

    BUFFER (+) (A)

    J304

    J305

    CHANNELA CORE AMPLIFIER

    CHANNELA OUTPUT AMPLIFIER

    S. GND (A)

    VOL. CTL (A)S. GND (A)S. GND (A)

    VCC ()

    VCC (+)

    VCC (+)

    VCC ()

    VCC (+)

    Q316BF423

    Q314BF423

    62.3V61.6V

    R317027k

    0.29V

    Q315BF423

    R3171330

    Q310BF423

    Q308BF423

    62.3V61.7V

    0.15V

    Q309BF423

    Q306BF422

    Q305BF422

    62.3V Q307BF422

    0.13V61.7V

    R316139k

    P.T.C (A)

    J307P.T.C (A)

    J306OUT (A)

    R318122

    INPUT (1.41V DEFAULT)

    L.S. OUTPUT

    PROTECTSENSINGSOURCE

    NFB, DCMR, BUFFERING

    NFB, DCMR, BUFFERINGCOMMON BIAS

    COMMON BIAS

    A.F. P. BUFFER OUT

    A.F. P. BUFFER OUT

    R3080470k

    R30918.2k

    R309082k

    R3150180k

    R315110k

    R31411k

    Decrease R3011 & R3012 value to increase sensitivity.Kurangi nilai R3011 & R3012 guna tingkatkan kepekaan.

    R30121800k

    R30321800k

    R303168k

    R30211.2k

    R30228.2k VCC ()

    R304168k

    R306168k

    R306468k

    R304468k

    R30726.8k

    R3051820

    R31121800k

    R30505.6

    R30705.6

    R310168k

    R31021800k

    R31621800k

    R314230k

    R31326.8k

    R3192820

    R3222820

    INPUT (APPROX.) R3011 R3012

    200mV0.77V1.44V

    DEFAULT (1.41V) 68k 1.8M

    5.6M68k39k 390k12k 82k

  • Q401BF422

    Q404BF423

    Q403BF423

    Q402BF422

    62.3V

    0.69V

    Q413MJE350

    Q411BF422

    Q412BF422R401168k

    R402012

    C401133uF 100V

    C40121uF 100V

    0.08V

    61.7V

    62.3V

    R411168k

    R413175

    62.8V

    R40621800k

    R40421800k

    R40651800k

    0.08V

    R40451800k

    62.2V

    R40526.8k

    R4071820

    C404470uF100V

    C4028.2pF

    Q418MJE340

    Q417BF422

    61.7V

    62.3V

    1.12V

    R4180270

    1.11V

    R4210120

    0.55V

    R42116.8

    0.50V

    +63V

    63V

    VOL. CTL (B)

    Q419MJE340

    Q421MJE350

    Q420TIP42C

    R419127

    R42000.82

    63V62.8V

    R4120680

    0V

    R42416.8R4240

    120

    Q422TIP41C

    62.8V

    R42300.82

    63V

    R422127

    R4212180

    R4242180

    C403470uF100V

    NFB/OUT (B)

    BUFFER (+) (B)

    BUFFER () (B)

    I I121110987654321

    H

    G

    F

    E

    D

    C

    B

    A

    121110987654321

    H

    G

    F

    E

    D

    C

    B

    A TITLE

    OFPAGE DRAWN BY:

    REVISION:FILE:

    PCB: CORE R2 HDFX 2012 REV. 2.51 (CH B)

    1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)r2hdfx20121Heru Himawan Tejo Laksono

    (14/03/2012)2 4

    3

    1

    2

    J401

    2

    4

    6

    8

    1

    3

    5

    7

    9

    J402

    NC

    NC

    NC

    NC

    BUFFER (+) (B)

    BUFFER (+) (B)

    NFB/OUT (B)

    VCC (+)

    VCC ()

    Q4241KSA1943

    Q4231KSC5200

    0.55V

    0.50V

    R425100.68 5W

    0V

    Q4232KSC5200

    R425200.68 5W

    0V

    Q4233KSC5200

    R425300.68 5W

    0V

    Q4234KSC5200

    R425400.68 5W

    0V

    Q4235KSC5200

    R425500.68 5W

    0V

    Q4236KSC5200

    R425600.68 5W

    0V

    Q4237KSC5200

    R425700.68 5W

    0V

    R425800.68 5W

    0V

    Q4238KSC5200

    R426100.68 5W

    R426200.68 5W

    R426300.68 5W

    R426400.68 5W

    R426500.68 5W

    R426600.68 5W

    R426700.68 5W

    R426800.68 5W

    0.01V

    Q4242KSA1943

    Q4243KSA1943

    Q4244KSA1943

    Q4245KSA1943

    Q4246KSA1943

    Q4247KSA1943

    Q4248KSA1943

    0.01V 0.01V 0.01V 0.01V 0.01V 0.01V 0.01V

    +63V

    63V

    OUT (B)0V

    Q4239KSC5200

    R425900.68 5W

    0V

    R4251000.68 5W

    0V

    Q42310KSC5200

    R426900.68 5W

    R4261000.68 5W

    Q4249KSA1943

    Q42410KSA1943

    0.01V 0.01V

    BUFFER (+) (B)

    BUFFER () (B)

    NFB/OUT (B)

    PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH B)

    2

    4

    6

    8

    1

    3

    5

    7

    9

    J403

    NC

    NC

    NC

    NC

    NFB/OUT (B)

    VCC (+)

    VCC ()

    BUFFER (+) (B)

    BUFFER (+) (B)

    J404

    J405

    CHANNELA CORE AMPLIFIER

    CHANNELA OUTPUT AMPLIFIER

    S. GND (B)

    VOL. CTL (B)S. GND (B)S. GND (B)

    VCC ()

    VCC (+)

    VCC (+)

    VCC ()

    VCC (+)

    Q416BF423

    Q414BF423

    62.3V61.6V

    R417027k

    0.29V

    Q415BF423

    R4171330

    Q410BF423

    Q408BF423

    62.3V61.7V

    0.15V

    Q409BF423

    Q406BF422

    Q405BF422

    62.3V Q407BF422

    0.13V61.7V

    R416139k

    P.T.C (B)

    J407P.T.C (B)

    J406OUT (B)

    R418122

    INPUT (1.41V DEFAULT)

    L.S. OUTPUT

    PROTECTSENSINGSOURCE

    NFB, DCMR, BUFFERING

    NFB, DCMR, BUFFERINGCOMMON BIAS

    COMMON BIAS

    A.F. P. BUFFER OUT

    A.F. P. BUFFER OUT

    R4080470k

    R40918.2k

    R409082k

    R4150180k

    R415110k

    R41411k

    Decrease R4011 & R4012 value to increase sensitivity.Kurangi nilai R4011 & R4012 guna tingkatkan kepekaan.

    R40121800k

    R40321800k

    R403168k

    R40211.2k

    R40228.2k VCC ()

    R404168k

    R406168k

    R406468k

    R404468k

    R40726.8k

    R4051820

    R41121800k

    R40505.6

    R40705.6

    R410168k

    R41021800k

    R41621800k

    R414230k

    R41326.8k

    R4192820

    R4222820

    INPUT (APPROX.) R4011 R4012

    200mV0.77V1.44V

    DEFAULT (1.41V) 68k 1.8M

    5.6M68k39k 390k12k 82k

  • 12V

    Q507TIP31C5024.7uF

    10V

    R5071M

    LM555

    1

    2

    GND

    TRIG

    4 8

    VCCRESET

    7

    6

    5

    3

    DISC

    THRES

    CTRL

    OUT

    U501

    R50815K

    +

    SW501RELAY 12VDC

    D5061N4002

    5V

    D5031N4148

    C5011uF10V

    R50610K

    Q506BC547

    D5051N4148

    R5096.8K

    TO L.S. TERMINAL (A)Q504

    BF422

    Q505BF422

    Q502BF422

    Q503BF422

    R50327K

    Q501BF422

    R5043.3K

    R5055.1K

    D5041N4002

    R5018.2K

    P.T.C (A)

    OUT (A)

    R5028.2K

    VCC (+)

    D5011N4004

    FILE: REVISION:

    DRAWN BY: PAGE OF

    TITLEA

    B

    C

    D

    E

    F

    G

    H

    1 2 3 4 5 6 7 8 9 10 11 12

    A

    B

    C

    D

    E

    F

    G

    H

    1 2 3 4 5 6 7 8 9 10 11 12II

    D5021N4004

    12V

    Q607TIP31C6024.7uF

    10V

    R6071M

    LM555

    GND

    TRIG

    VCCRESET

    DISC

    THRES

    CTRL

    OUT1

    2

    4 8

    7

    6

    5

    3

    U601

    R60815K

    +

    SW601RELAY 12VDC

    D6061N4002

    5V

    D6031N4148

    C6011uF10V

    R60610K

    Q606BC547

    D6051N4148

    R6096.8K

    Q604BF422

    Q605BF422

    Q602BF422

    Q603BF422

    R60327K

    Q601BF422

    R6043.3K

    R6055.1K

    D6041N4002

    R6018.2K

    P.T.C (B)

    OUT (B)

    R6028.2K

    D6011N4004

    D6021N4004

    TO L.S. TERMINAL (B)

    SHORTCIRCUIT OUTPUT PROTECTOR

    THIS SCHEMATIC DIAGRAM IS DESIGNED ORIGINALLY BY HERU HIMAWAN TEJO LAKSONO ([email protected])FOR PRIVATE PROJECT. YOU HAVE RETAIN THIS LICENSE NOTICE WITHIN THE COPY OF THIS SCHEMATIC THATYOU HAVE TO INCLUDE WITH THE PRODUCT THAT BASED THIS SCHEMATIC IN ANY PORTION.THIS SCHEMATIC IS PROVIDED UNDER THE THERMS OF THE GNU GENERAL PUBLIC LICENSE, VERSION 3 OFTHE LICENSE AS PUBLISHED BY THE FREE SOFTWARE FOUNDATION. THE COPYLEFT OF LICENSE CAN BE FOUNDAT http://www.gnu.org/licenses/gpl.html

    YOU MAY USE IT WITH YOUR OWN RISK. NO WARRANTY AVAILABLE WITHIN THIS SCHEMATIC. 1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)r2hdfx20121Heru Himawan Tejo Laksono

    (14/03/2012)3 4

  • CHANNEL ACORE CIRCUIT

    CHANNEL BCORE CIRCUIT

    INPUT (A)

    INPUT (B)

    S. GND (A)

    S. GND (B)

    POWER SUPPLYRECTIFIER UNIT (PSRU)

    P. GND

    ~

    ~

    VCC (+)

    S. GND

    VCC ()

    L.S. OUTPUT (A)

    L.S. OUTPUT (B)

    Ground sistem sirkit kanal A dankanal B harus satu sambunganberakhir pada ground sirkit PSRUsetelah melewati filter pengaraharus.

    Ground output/speaker kanal Adan kanal B dimungkinkan satusambungan ataupun terkawatsecara terpisah, namun harusberakhir pada ground sirkit PSRUsebelum melewati filter pengaraharus (dianjurkan berakhir padatitik CT transformator PSRU).Perhatian:Ground output tidak dihubungkankasis box power amplifier.

    Ke kasis box power amplifier& ground sirkitri penguat depan (contoh: penguat input balance)

    FILE: REVISION:

    DRAWN BY: PAGE OF

    TITLEA

    B

    C

    D

    E

    F

    1 2 3 4 5 6 7 8 9

    A

    B

    C

    D

    E

    F

    1 2 3 4 5 6 7 8 9

    PETUNJUK INSTALASI PEMBUMIAN/GROUND

    1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)r2hdfx20121Heru Himawan Tejo Laksono

    (14/03/2012)4 4